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Xray XT2 User manual

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2

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2
The XRAY XT2 is a modern, high-competition premium luxury racing 1/10
electric 2WD off-road stadium truck that is the epitome of high-performance
and fine distinctive design. Your XT2 offers highest performance, responsive
handling, and traditionally exceptional XRAY quality, engineering, and
design. The superb craftsmanship and attention to detail are clearly evident
everywhere on the XRAY XT2.
XT2 was designed around a no compromise platform; the attention to detail
creates a low maintenance, extra long life electric stadium truck. The ultra-
low center of gravity (CG) and optimized weight balance makes set-up,
driving, and maintenance easy and quick.
The XRAY XT2 was created by blending highest-quality materials and
excellent design. On high-speed flat tracks or bumpy tracks, whether driving
for fun or racing to win, the XT2 delivers outstanding performance, speed,
and precision handling.
We have made every effort to make these instructions as easy to understand as
possible. However, if you have any difficulties, problems, or questions, please
do not hesitate to contact the XRAY support team at info@teamxray.com.
Also, please visit our web site at www.teamxray.com to find the latest
updates, set-up information, option parts, and many other goodies. We
pride ourselves on taking excellent care of our customers.
Failure to follow these instructions will be considered as abuse and/or neglect.
CUSTOMER SUPPORT
XRAY Europe
K Výstavisku 6992
91101 Trenčín
Slovakia, EUROPE
Phone: +421-32-7401100
Fax: +421-32-7401109
Email: info@teamxray.com
We have made every effort to make these instructions as easy to understand as possible.
However, if you have any difficulties, problems, or questions, please do not hesitate to
contact the XRAY support team at info@teamxray.com. Also, please visit our Web site
at www.teamxray.com to find the latest updates, set-up information, option parts, and
many other goodies. We pride ourselves on taking excellent care of our customers.
You can join thousands of XRAY fans and enthusiasts in our online community at:
www.teamxray.com
XRAY USA
RC America, 2030 Century Center Blvd #15
Irving, TX 75062
USA
Phone: (800) 519-7221 * (214) 744-2400
Fax: (214) 744-2401
Email: [email protected]
SAFETY PRECAUTIONS
Contains:
LEAD (CAS 7439-92-1) ANTIMONY (CAS 7440-36-0)
WARNING: This product contains a chemical known to the state of California to
cause cancer and birth defects or other reproductive harm.
CAUTION: CANCER HAZARD
Contains lead, a listed carcinogen. Lead is harmful if ingested. Wash thoroughly
after using. DO NOT use product while eating, drinking or using tobacco
products. May cause chronic effects to gastrointestinal tract, CNS, kidneys, and
blood. MAY CAUSE BIRTH DEFECTS.
When building, using and/or operating this model always wear protective
glasses and gloves.
Take appropriate safety precautions prior to operating this model. You are
responsible for this model‘s assembly and safe operation! Please read the
instruction manual before building and operating this model and follow
all safety precautions. Always keep the instruction manual at hand for quick
reference, even after completing the assembly. Use only genuine and original
authentic XRAY parts for maximum performance. Using any third party parts on
this model will void guaranty immediately.
Improper operation may cause personal and/or property damage. XRAY and
its distributors have no control over damage resulting from shipping, improper
construction, or improper usage. XRAY assumes and accepts no responsibility for
personal and/or property damages resulting from the use of improper building
materials, equipment and operations. By purchasing any item produced by XRAY,
the buyer expressly warrants that he/she is in compliance with all applicable
federal, state and local laws and regulation regarding the purchase, ownership
and use of the item. The buyer expressly agrees to indemnify and hold harmless
XRAY for all claims resulting directly or indirectly from the purchase, ownership
or use of the product. By the act of assembling or operating this product, the
user accepts all resulting liability. If the buyer is not prepared to accept this
liability, then he/she should return this kit in new, unassembled, and unused
condition to the place of purchase.
IMPORTANT NOTES – GENERAL
• This product is not suitable for children under 16 years of age without the
direct supervision of a responsible and knowledgeable adult.
• Carefully read all manufacturers warnings and cautions for any parts used in
the construction and use of your model.
• Assemble this kit only in places away from the reach of very small children.
• First-time builders and users should seek advice from people who have
building experience in order to assemble the model correctly and to allow the
model to reach its performance potential.
• Exercise care when using tools and sharp instruments.
• Take care when building, as some parts may have sharp edges.
• Keep small parts out of reach of small children. Children must not be allowed
to put any parts in their mouth, or pull vinyl bag over their head.
• Read and follow instructions supplied with paints and/or cement, if used (not
included in kit).
• Immediately after using your model, do NOT touch equipment on the
model such as the motor and speed controller, because they generate high
temperatures. You may seriously burn yourself seriously touching them.
• Follow the operating instructions for the radio equipment at all times.
• Do not put fingers or any objects inside rotating and moving parts, as this
may cause damage or serious injury as your finger, hair, clothes, etc. may get
caught.
• Be sure that your operating frequency is clear before turning on or running
your model, and never share the same frequency with somebody else at the
same time. Ensure that others are aware of the operating frequency you are
using and when you are using it.
• Use a transmitter designed for ground use with RC cars. Make sure that no
one else is using the same frequency as yours in your operating area. Using
the same frequency at the same time, whether it is driving, flying or sailing,
can cause loss of control of the RC model, resulting in a serious accident.
• Always turn on your transmitter before you turn on the receiver in the car.
Always turn off the receiver before turning your transmitter off.
• Keep the wheels of the model off the ground when checking the operation of
the radio equipment.
• Disconnect the battery pack before storing your model.
• When learning to operate your model, go to an area that has no obstacles
that can damage your model if your model suffers a collision.
• Remove any sand, mud, dirt, grass or water before putting your model away.
• If the model behaves strangely, immediately stop the model, check and clear
the problem.
• To prevent any serious personal injury and/or damage to property, be
responsible when operating all remote controlled models.
• The model car is not intended for use on public places and roads or areas where
its operation can conflict with or disrupt pedestrian or vehicular traffic.
• Because the model car is controlled by radio, it is subject to radio interference
from many sources that are beyond your control. Since radio interference can
cause momentary loss of control, always allow a safety margin in all directions
around the model in order to prevent collisions.
• Do not use your model:
- Near real cars, animals, or people that are unaware that an RC car is being
driven.
- In places where children and people gather
- In residential districts and parks
- In limited indoor spaces
- In wet conditions
- In the street
- In areas where loud noises can disturb others, such as hospitals and
residential areas.
- At night or anytime your line of sight to the model may be obstructed or
impaired in any way.
To prevent any serious personal injury and/or damage to property, please be
responsible when operating all remote controlled models.
INTRODUCTION
3
IMPORTANT NOTES – ELECTRICAL
• Insulate any exposed electrical wiring (using heat shrink tubing or electrical
tape) to prevent dangerous short circuits. Take maximum care in wiring,
connecting and insulating cables. Make sure cables are always connected
securely. Check connectors for if they become loose. And if so, reconnect
them securely. Never use R/C models with damaged wires. A damaged wire
is extremely dangerous, and can cause short-circuits resulting in fire. Please
have wires repaired at your local hobby shop.
• Low battery power will result in loss of control. Loss of control can occur due to
a weak battery in either the transmitter or the receiver. Weak running battery
may also result in an out of control car if your car‘s receiver power is supplied
by the running battery. Stop operation immediately if the car starts to slow
down.
• When not using RC model, always disconnect and remove battery.
• Do not disassemble battery or cut battery cables. If the running battery short-
circuits, approximately 300W of electricity can be discharged, leading to fire
or burns. Never disassemble battery or cut battery cables.
• Use a recommended charger for the receiver and transmitter batteries
and follow the instructions correctly. Over-charging, incorrect charging, or
using inferior chargers can cause the batteries to become dangerously hot.
Recharge battery when necessary. Continual recharging may damage battery
and, in the worst case, could build up heat leading to fire. If battery becomes
extremely hot during recharging, please ask your local hobby shop for check
and/or repair and/or replacement.
• Regularly check the charger for potential hazards such as damage to the
cable, plug, casing or other defects. Ensure that any damage is rectified
before using the charger again. Modifying the charger may cause short-circuit
or overcharging leading to a serious accident. Therefore do not modify the
charger.
• Always unplug charger when recharging is finished.
• Do not recharge battery while battery is still warm. After use, battery retains
heat. Wait until it cools down before charging.
• Do not allow any metal part to short circuit the receiver batteries or other
electrical/electronic device on the model.
• Immediately stop running if your RC model gets wet as may cause short circuit.
• Please dispose of batteries responsibly. Never put batteries into fire.
WARRANTY
XRAY guarantees this model kit to be free from defects in both material and
workmanship within 30 days of purchase. The total monetary value under
warranty will in no case exceed the cost of the original kit purchased. This
warranty does not cover any components damaged by use or modification or
as a result of wear. Part or parts missing from this kit must be reported within
30 days of purchase. No part or parts will be sent under warranty without proof
of purchase. Should you find a defective or missing part, contact the local
distributor. Service and customer support will be provided through local hobby
store where you have purchased the kit, therefore make sure to purchase any
XRAY products at your local hobby store. This model racing car is considered
to be a high-performance racing vehicle. As such this vehicle will be used in
an extreme range of conditions and situations, all which may cause premature
wear or failure of any component. XRAY has no control over usage of vehicles
once they leave the dealer, therefore XRAY can only offer warranty against all
manufacturer‘s defects in materials, workmanship, and assembly at point of
sale and before use. No warranties are expressed or implied that cover damage
caused by what is considered normal use, or cover or imply how long any
model cars‘ components or electronic components will last before requiring
replacement.
Due to the high performance level of this model car you will need to periodically
maintain and replace consumable components. Any and all warranty coverage
will not cover replacement of any part or component damaged by neglect,
abuse, or improper or unreasonable use. This includes but is not limited to
damage from crashing, chemical and/or water damage, excessive moisture,
improper or no maintenance, or user modifications which compromise the
integrity of components. Warranty will not cover components that are considered
consumable on RC vehicles. XRAY does not pay nor refund shipping on any
component sent to XRAY or its distributors for warranty. XRAY reserves the right
to make the final determination of the warranty status of any component or part.
Limitations of Liability
XRAY makes no other warranties expressed or implied. XRAY shall not be liable
for any loss, injury or damages, whether direct, indirect, special, incidental, or
consequential, arising from the use, misuse, or abuse of this product and/or any
product or accessory required to operate this product. In no case shall XRAY‘s
liability excess the monetary value of this product.
Take adequate safety precautions prior to operating this model. You
are responsible for this model’s assembly and safe operation.
Disregard of the any of the above cautions may lead to accidents,
personal injury, or property damage. XRAY MODEL RACING CARS
assumes no responsibility for any injury, damage, or misuse of this
product during assembly or operation, nor any addictions that may
arise from the use of this product.
All rights reserved.
QUALITY CERTIFICATE
XRAY MODEL RACING CARS uses only the highest quality materials, the best
compounds for molded parts and the most sophisticated manufacturing processes
of TQM (Total Quality Management). We guarantee that all parts of a newly-
purchased kit are manufactured with the highest regard to quality. However, due
to the many factors inherent in model racecar competition, we cannot guarantee
any parts once you start racing the car. Products which have been worn out,
abused, neglected or improperly operated will not be covered under warranty.
We wish you enjoyment of this high-quality and high-performance RC car and
wish you best success on the track!
In line with our policy of continuous product development, the exact specifications of the kit may
vary. In the unlikely event of any problems with your new kit, you should contact the model shop
where you purchased it, quoting the part number.
We do reserve all rights to change any specification without prior notice. All rights reserved.
R/C & BUILDING TIPS
• Make sure all fasteners are properly tightened. Check them periodically.
• Make sure that chassis screws do not protrude from the chassis.
• For the best performance, it is very important that great care is taken to ensure
the free movement of all parts.
• Clean all ball-bearings so they move very easily and freely.
• Tap or pre-thread the plastic parts when threading screws.
• Self-tapping screws cut threads into the parts when being tightened. Do not use
excessive force when tightening the self-tapping screws because you may strip
out the thread in the plastic. We recommended you stop tightening a screw
when you feel some resistance.
• Ask your local hobby shop for any advice.
Please support your local hobby shop. We at XRAY Model Racing Cars support
all local hobby dealers. Therefore we ask you, if at all possible, to purchase
XRAY products at your hobby dealer and give them your support like we do. If
you have difficulty finding XRAY products, please check out www.teamxray.com
to get advice, or contact us via email at info@teamxray.com, or contact the XRAY
distributor in your country.
4
Arm Reamer 3.0mm
SYMBOLS USED
TOOLS REQUIRED
EQUIPMENT REQUIRED
ITEMS INCLUDED
HUDY Premium Silicone Oils HUDY Premium Silicone Oils HUDY Premium Silicone Oils
Side Cutters
(HUDY #189010)
Hobby KnifeTurnbuckle Wrench
3mm (HUDY #181030)
Reamer
(HUDY #107600)
or
(HUDY #107601)
Tweezer
Combination Pliers
(HUDY #189020)
HUDY TOOLS:
Transmitter Steering ServoReceiver
Lexan™ Paint Battery Charger Tires & Wheels
Graphite Grease
(HUDY #106210)
Oil 500cSt (#106350) Oil 600cSt (#106360) Oil 5000cSt (#106450)
Bearing Oil
(HUDY #106230)
CA glue
Scissors
(HUDY #188990)
3.0 mm
Speed Controller LiPo Battery
Pinion Gear with Setscrew
Electric Motor &
Double-sided Tape
Special Tool for
turnbuckles, nuts
(HUDY #181090)
Socket 5.5mm
Socket 7.0mm
Allen 2.0mm
Allen 1.5mm
L=R
2x
CA
OIL
Part bags used Assemble left and
right sides the
same way
Assemble in the
specified order
Pay attention
here
Assemble as many
times as specified
(here twice)
Apply CA glue Apply oil
Optional
parts
TL
05
Tighten screw
gently
Completed
assembly
Detail
Apply
threadlock
Apply greaseScale Ensure smooth
non-binding
movement
1:1
DETAIL
Apply cleaner
5
XB2 TECH TIPS
DRIVE SHAFT PIN SERVICING
TIP
To enjoy the longest possible lifespan of the drive shafts and diff outdrives, it is extremely important to properly service the drive shaft pins.
Inspect the pins after every 3 hours of runtime. If the pins show any wear, replace them with new pins.
For quick & easy drive pin replacements use
#106000 HUDY Drive Pin Replacement Tool.
To replace the worn pins use only
premium HUDY drive pins #106051.
Do not use drive shafts
when the pins are worn.
Press out the worn pins.
Press in new pins and
regularly inspect for wear.
NOT INCLUDED
To ensure that you always have access to the most up-to-date version of the Set-up Book you can
download the HUDY Set-up Book from their web site at [www.hudy.net] By offering this online
version instead of including a hardcopy printed version in kits, you will always be assured of
having the most current updated version.
XRAY offers wide range of optional tuning parts which are listed in a table like this. Please refer
to the exploded view of each main section to verify which part is included in the kit while all other
parts are available only as an optional part and must be purchased separately.
SAMPLE OF
OPTIONAL PARTS
#32XXXX OPTION 1
#32XXXX OPTION 2
#32XXXX INCLUDED
#32XXXX OPTION 3
Follow Set-Up Book
At the beginning of each section is an exploded view of the parts to be assembled.
There is also a list of all the parts and part numbers that are related to the assembly
of that section.
The part descriptions are color-coded to make it easier for you to identify the source
of a part. Here are what the different colors mean:
STYLE A - indicates parts that are included in the bag marked for the section.
STYLE B - indicates parts that are included in the box.
STYLE C - indicates parts that are already assembled from previous steps.
COLOR INDICATIONS
321100
324900
365884
6
BEVEL & SATELITTE GEARS + PINS
#304932 + #304980 COMPOSITE INCLUDED
#335030 + #335080 STEEL OPTION
1. REAR DIFFERENTIAL
2x
STEP
Use tweezer to insert pin
➊
➊
➋
➌
➍
➍
➎
➍➎
30 4932 GRAPHITE GEAR DIFF BEVEL & SATELLITE GEARS (2+4)
30 4980 COMPOSITE GEAR DIFF CROSS PIN
32 4990 DIFF GASKET (4)
32 4900 GEAR DIFFERENTIAL - SET
32 4910 COMPOSITE GEAR DIFFERENTIAL CASE
32 4953 COMPOSITE GEAR DIFFERENTIAL CASE WITH PULLEY 53T
32 4960 GEAR DIFF OUTDRIVE ADAPTER - HUDY SPRING STEEL™ (2)
32 5000 BALL ADJUSTABLE DIFFERENTIAL - SET - HUDY SPRING STEEL™ (OPTION)
90 2258 HEX SCREW SH M2.5x8 (10)
94 1015 HIGH-SPEED BALL-BEARING 10x15x4 RUBBER SEALED (2)
96 4031 WASHER S 3.5x10x0.2 (10)
96 4050 WASHER S 5x15x0.3 (10)
97 2050 SILICONE O-RING 5x2 (10)
98 1210 PIN 2x10 (10)
BAG
324960
324953
964050
964031
972050
324910
902258
324960
304932
941015
981210
972050
964031
964050
324990
981210
941015
304932
304980
972050
O 5x2
972050
O 5x2
964050
S 5x15x0.3
964050
S 5x15x0.3
981210
P 2x10
981210
P 2x10
NOTE ORIENTATION
NOTE ORIENTATION
OIL
OIL
DETAIL
DETAIL
➎
OIL
OIL
➋
➌
➍
➎
#325000
BALL ADJUSTABLE DIFFERENTIAL SET
HUDY SPRING STEEL™
7
DIFFERENTIAL OIL
Fill differential up to the
top of the diff pin.
DO NOT fill the diff to the
top of the housing.
TO ENSURE YOU HAVE THE SAME AMOUNT OF OIL FROM REBUILD TO REBUILD, DO THE FOLLOWING:
➊
Put the diff (without oil) on the scale and check the
weight (approximately 11.23g)
➋
Slowly pour oil into the diff and watch the weight. Add
0.95g of oil into the diff. The approximate weight of the
diff including oil is 12.18g.
LOW-MEDIUM TRACTION 3 000cSt (HUDY #106430)
MEDIUM-HIGH TRACTION 5 000cSt (HUDY #106450)
NOTE: Softer oil increases rear traction, harder oil increases on-power steering.
TIPS FOR REAR DIFFERENTIAL
11.23g + 0.95g = 12.18g
#107865
HUDY Ultimate Digital Pocket Scale 300g±0.01g
1. REAR DIFFERENTIAL
964031
S 3.5x10x0.2
902258
SH M2.5x8
941015
BB 10x15x4
OIL
OIL
Rear diff
Silicone oil 5 000cSt
Fill just above the diff pin.
USE PROPER AMOUNT OF OIL IN THE DIFFS
Use a digital scale to measure the exact amount
of oil in the diff. Remember that during operation
the diff gets hotter and the heat may allow the oil
to expand. If there is too much oil inside it may
interfere with the diff operation and damage the
internal gears.
OIL
Tighten the screws equally but do NOT
tighten them completely.
Finish tightening in this order.
➊
➋
➌
➍
HUDY ULTIMATE SILICONE OILS
#106410 1000 cSt - 50ml OPTION
#106420 2000 cSt - 50ml OPTION
#106430 3000 cSt - 50ml OPTION
#106450 5000 cSt - 50ml INCLUDED
#106460 6000 cSt - 50ml OPTION
#106470 7000 cSt - 50ml OPTION
8
2. REAR TRANSMISSION
32 3014 COMPOSITE FRONT-MID MOTOR GEAR BOX (3 GEARS) SET
32 4012 ALU FRONT-MID MOTOR (3 GEARS) PLATE - SWISS 7075 T6
32 4110 ALU TOP SHAFT 20T - SWISS 7075 T6 - HARD COATED
32 4120 ALU 3-PAD SLIPPER CLUTCH PLATE - SWISS 7075 T6
32 4121 ALU 3-PAD SLIPPER CLUTCH PLATE WITH ADAPTER
32 4190 ALU 3-PAD SLIPPER CLUTCH SHIM
32 4236 COMPOSITE GEAR 36T - GRAPHITE
36 4131 SLIPPER CLUTCH PAD “SLS” - V2 (2)
36 4140 ALU 3-PAD SLIPPER CLUTCH PLATE DISC - 7075 T6
36 4180 SLIPPER CLUTCH SPRING C=30 - BLACK
36 5875 COMPOSITE 3-PAD SLIPPER CLUTCH SPUR GEAR 75T / 48 (OPTION)
36 5878 COMPOSITE 3-PAD SLIPPER CLUTCH SPUR GEAR 78T / 48 (OPTION)
36 5881 COMPOSITE 3-PAD SLIPPER CLUTCH SPUR GEAR 81T / 48
36 5884 COMPOSITE 3-PAD SLIPPER CLUTCH SPUR GEAR 84T / 48 (OPTION)
BAG
324190
324120
364140
365881
324121
324236
930308
981310
981310
940613
903308
902310
980320
324900
902320
902320 902316
902316
902316
364180
364131
364131
364131
940512
324110
323014
324012
323014
323014
930308
960040
981310
P 3x10
980320
P 3x20
940613
BB 6x13x5
OIL
36 5887 COMPOSITE 3-PAD SLIPPER CLUTCH SPUR GEAR 87T / 48 (OPTION)
90 2310 HEX SCREW SH M3x10 (10)
90 2316 HEX SCREW SH M3x16 (10)
90 2320 HEX SCREW SH M3x20 (10)
90 3308 HEX SCREW SFH M3x8 (10)
93 0308 BALL-BEARING 3x8x4 (2)
94 0512 HIGH-SPEED BALL-BEARING 5x12x4 RUBBER SEALED (2)
94 0613 HIGH-SPEED BALL-BEARING 6x13x5 RUBBER SEALED (2)
96 0040 NUT M4 (10)
98 0320 PIN 3x20 (10)
98 1310 PIN 3x10 (10)
32 4900 GEAR DIFFERENTIAL - SET
BEARING OIL
(HUDY #106230)
3x10mm
3x10mm
3x20mm
SLIPPER CLUTCH SPUR GEARS
#365875 75T / 48 OPTION
#365878 78T / 48 OPTION
#365881 81T / 48 INCLUDED
#365884 84T / 48 OPTION
#365887 87T / 48 OPTION
9
2. REAR TRANSMISSION
930308
BB 3x8x4
902316
SH M3x16
902310
SH M3x10
902320
SH M3x20
940512
BB 5x12x4
OIL
OIL
OIL
NOTE ORIENTATION
GRAPHITE GREASE
(HUDY #106210)
GRAPHITE GREASE
(HUDY #106210)
BEARING OIL
(HUDY #106230)
"CLICK"
BEARING OIL
(HUDY #106230)
3x20mm
3x20mm
3x16mm
3x16mm
3x16mm
10
2. REAR TRANSMISSION
DETAIL
903308
SFH M3x8
960040
N M4
NOTE ORIENTATION
INITIAL SETTING
NOTE ORIENTATION
0.2mm
SLIPPER CLUTCH SPUR GEARS
#365875 75T / 48 OPTION
#365878 78T / 48 OPTION
#365881 81T / 48 INCLUDED
#365884 84T / 48 OPTION
#365887 87T / 48 OPTION