
15
If, during the break-in process, the pull-starter assembly slips when you try to start
the engine, the one-way bearing and pull-starter shaft may be coated with excess
fuel oil. This can occur because the excess oil in the engine during the break-in
process gets into the one-way bearing. To fix this, carefully remove the one-way
bearing and the pull-starter shaft, clean them with rubbing alcohol and reassemble
the parts. Use the engine exploded parts view to see how the parts are assembled.
Also, be careful when removing the pull-starter assembly to ensure that the recoil spring
does not uncoil and fly out.
ENGINE BREAK-IN TIP: "WHY IS MY PULL-STARTER SLIPPING?"
STEP 1: BREAKING IN THE ENGINE
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✦WARNING✦✦
✦✦
✦Do not adjust the low speed needle valve until after the engine has been broken in. You can begin to adjust the low
speed needle valve after you have broken in the engine and after you have read and understood Step 2: Fine Tuning the Engine below.
The high speed needle valve is preset from the factory for easy starting in most conditions for the break-in period.
❑Follow the previous procedures to fill the fuel tank and start the engine.
❑Once the engine starts, keep the glow starter attached to the glow plug and
let the engine run for about 10 seconds without giving it throttle. This will allow
the engine to warm up. At this point the engine should be running very "rich" and
the engine will also sound like it's running rough.
❑After the engine has been running for about 10 seconds, remove the glow
starter from the glow plug. Advance the throttle in short, quick bursts and drive
the truck for about 2-3
minutes. If the engine is
running rich enough, you should notice smoke coming from the tuned pipe
and the engine should sound like it’s running very rough. Also, the truck will
barely be moving because the engine is running so rich that it won't produce
much power. This is
what you want for now. If there is not smoke coming from the tuned pipe,
richen the high speed needle valve 1/4 turn. After 2-3 minutes stop the engine by
pinching the fuel line to the carburetor.
❑Let the engine cool for approximately 10 minutes, then restart it. Set the high speed needle valve mixture to a slightly leaner setting,
about 1/8 turn more in. Repeat the procedure above, then stop the engine and let it cool for approximately 10 minutes.
❑Repeat the procedure above, leaning the high speed needle valve slightly more each time. In all, you should run the engine a total
of about 45 minutes. After 45 minutes of run-time the engine will be broken in. Run the engine with the high speed needle valve set
slightly rich, but lean enough to power the truck adequately. At this point the engine should hold a good setting on the high speed
needle valve and you can begin to fine tune the needle valve settings to increase performance.
✦✦
✦✦
✦IMPORTANT✦✦
✦✦
✦It is of the utmost importance that the engine never be leaned out too much. When running the engine, you
should always be able to see a slight trail of smoke coming from the tuned pipe. If you can’t, stop the engine immediately and
richen the high speed needle valve. You should also make sure there is plenty of air flowing over the cylinder head to keep the
engine from overheating.
ENGINE TUNING TIP
No two engines will have the exact same needle
valve settings once broken in. Different fuels used,
different types and heat-ranges of glow plugs, the
outside air temperature and air pressure all affect
the engine. The factory needle valve settings on
page # 12 are break-in settings. If you reset the
needle valves to the factory settings, the engine
will run very rich and you will need to retune the engine.
ENGINE BREAK-IN TIP
Break in the engine without the body installed. It's
important that the engine have adequate airflow
during the break-in process.
ENGINE BREAK-IN TIP
During break-in, it's normal for excessive fuel oil
and exhaust residue to drip from the tuned pipe.
After your engine has been broken in, you can set the high and low speed needle valves for optimum engine performance.
STEP 2: FINE TUNING THE ENGINE
Continued On Next Page ☛☛
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Be careful to never lean out the engine too much. Remember that the lubricants for your engine are suspended in the fuel. If you lean
out the fuel mixture too much you will also be lowering the amount of lubricant entering your engine. Less lubricant means more
chance of your engine overheating and possible engine failure.
WARNING ABOUT TUNING YOUR ENGINE