Xylem FLYGT CCD 301 User manual

Installation, Operation, and
Maintenance Manual
885939_5.0
CCD 301

Notes
• The modem is designed to be used with Xylem Cloud Services only and not
as a stand-alone modem.
• Xylem reserves the right to remotely upgrade the software and configuration
files in the modem. It is the Purchaser’s responsibility to ensure that the
modem is connected at all times to enable such upgrades.
• Xylem aims to provide mobile coverage where the modem is marketed but
there is no guarantee from Xylem or obligation to ensure that cellular
coverage exists in the Purchaser’s location. It is the sole responsibility of the
Purchaser to ensure adequate coverage in order for the modem to function
properly at all times.
• The modem is delivered with a built-in SIM card. Xylem has roaming
agreements with selected operators depending on geography, enabling the
modem to transmit data. Xylem reserves the right to change these
operators. This might have an effect on the connectivity of the modem. It is
the responsibility of the Purchaser to ensure adequate connection of the
modem at all times.
• It is the responsibility of the Purchaser to ensure that the modem fulfills the
mobile standards in the location. This includes upgrading to a new modem if
standards change over time, at Purchaser’s sole cost.
Notes
CCD 301 Installation, Operation, and Maintenance Manual

Table of Contents
1 Introduction and Safety............................................................................................ 2
1.1 Introduction........................................................................................................2
1.2 Safety terminology and symbols..................................................................... 2
1.3 User safety.......................................................................................................... 3
1.3.1 Power lock-out........................................................................................... 4
1.3.2 Qualification of personnel........................................................................ 4
1.4 End of life product disposal............................................................................. 4
1.5 Spare parts......................................................................................................... 5
1.6 Warranty..............................................................................................................5
1.7 Support............................................................................................................... 5
2 Product Description.................................................................................................. 6
2.1 Product design...................................................................................................6
2.2 Parts.....................................................................................................................6
2.3 Extra parts...........................................................................................................7
3 Installation.................................................................................................................. 8
3.1 Connection and configuration: Alarm management....................................8
3.1.1 Precautions.................................................................................................8
3.1.2 Requirements.............................................................................................9
3.1.3 Cables......................................................................................................... 9
3.2 Install the equipment to the unit......................................................................9
3.3 Check the mobile connection........................................................................11
4 Troubleshooting......................................................................................................13
4.1 Symptoms and remedies................................................................................13
5 Technical Reference................................................................................................14
5.1 Dimensions.......................................................................................................14
5.2 Environmental requirements......................................................................... 14
5.3 Material............................................................................................................. 14
5.4 Approvals......................................................................................................... 14
5.5 Electrical data...................................................................................................14
5.6 Radio data........................................................................................................ 14
5.7 Terminals.......................................................................................................... 15
Table of Contents
CCD 301 Installation, Operation, and Maintenance Manual 1

1 Introduction and Safety
1.1 Introduction
Purpose of the manual
The purpose of this manual is to provide necessary information for installation,
operation, and maintenance of the unit.
Read and keep the manual
Save this manual for future reference, and keep it readily available at the
location of the unit.
CAUTION:
Read this manual carefully before installing and using the
product. Improper use of the product can cause personal injury
and damage to property, and may void the warranty.
The equipment, and its functioning, may be impaired if used in a manner not
specified by the manufacturer.
Intended use
WARNING:
Operating, installing, or maintaining the unit in any way that is
not covered in this manual could cause death, serious personal
injury, or damage to the equipment and the surroundings. This
includes any modification to the equipment or use of parts not
provided by Xylem. If there is a question regarding the
intended use of the equipment, please contact a Xylem
representative before proceeding.
1.2 Safety terminology and symbols
About safety messages
It is extremely important that you read, understand, and follow the safety
messages and regulations carefully before handling the product. They are
published to help prevent these hazards:
• Personal accidents and health problems
• Damage to the product and its surroundings
• Product malfunction
1 Introduction and Safety
2 CCD 301 Installation, Operation, and Maintenance Manual

Hazard levels
Hazard level Indication
DANGER:
A hazardous situation which, if not avoided, will
result in death or serious injury
WARNING:
A hazardous situation which, if not avoided, could
result in death or serious injury
CAUTION:
A hazardous situation which, if not avoided, could
result in minor or moderate injury
NOTICE:
Notices are used when there is a risk of equipment
damage or decreased performance, but not
personal injury.
Special symbols
Some hazard categories have specific symbols, as shown in the following table.
Electrical hazard Magnetic fields hazard
Electrical
Hazard:
CAUTION:
1.3 User safety
Introduction
All government regulations, local health and safety directives must be observed.
Prevent danger due to electricity
All danger due to electricity must be avoided. Electrical connections must
always be carried out in compliance with the following:
• The standard connections shown in the product documentation that is
delivered together with the product
• All international, national, state, and local regulations. (For details, consult
the regulations of your local electricity supplier.)
For more information about requirements, see sections dealing specifically with
electrical connections.
1 Introduction and Safety
CCD 301 Installation, Operation, and Maintenance Manual 3

1.3.1 Power lock-out
DANGER: Electrical Hazard
Before starting work on the unit, make sure that the unit and the
control panel are isolated from the power supply and cannot be
energized. This applies to the control circuit as well.
1.3.2 Qualification of personnel
WARNING: Electrical Hazard
Risk of electrical shock or burn. A certified electrician must
supervise all electrical work. Comply with all local codes and
regulations.
All work on the product must be carried out by certified electricians or Xylem
authorized mechanics.
Xylem disclaims all responsibility for work done by untrained, unauthorized
personnel.
1.4 End of life product disposal
Handle and dispose of all waste in compliance with local laws and regulations.
EU only: Correct disposal of this product — WEEE Directive on waste electrical and electronic
equipment
WS009973A
This marking on the product, accessories or literature indicates that the product
should not be disposed of with other waste at the end of its working life.
To prevent possible harm to the environment or human health from
uncontrolled waste disposal, please separate these items from other types of
waste and recycle them responsibly to promote the sustainable reuse of
material resources.
1 Introduction and Safety
4 CCD 301 Installation, Operation, and Maintenance Manual

Waste from electrical and electronic equipment can be returned to the
producer or distributor.
EU only: Correct disposal of batteries in this product
WS009974A
This marking on the battery, manual or packaging indicates that the batteries in
this product should not be disposed of with other waste at the end of its
working life. Where marked, the chemical symbols Hg, Cd or Pb indicate that
the battery contains mercury, cadmium or lead above the reference levels in
Directive 2006/66/EC. If batteries are not properly disposed of, these
substances can cause harm to human health or the environment.
To protect natural resources and to promote material re-use, please separate
batteries from other types of waste and recycle them through your local, free
battery return system.
1.5 Spare parts
CAUTION:
Only use the manufacturer’s original spare parts to replace any
worn or faulty components. The use of unsuitable spare parts
may cause malfunctions, damage, and injuries as well as void
the warranty.
1.6 Warranty
For information about warranty, see the sales contract.
1.7 Support
Xylem only supports products that have been tested and approved. Xylem does
not support unapproved equipment.
1 Introduction and Safety
CCD 301 Installation, Operation, and Maintenance Manual 5

2 Product Description
2.1 Product design
CCD 301 is a wireless unit that is used in pumping stations.
The unit sends data over the General Pack Radio Service (GPRS), 2G, or 3G
network.
The unit allows remote monitoring and data collection from any location.
2.2 Parts
2 31
4
5
67
8
WS008272A
9
Figure 1: CCD301, part number 803 49 00
Part Description
1 Antenna, see Extra parts on page 7
2 LED, red or green, network signal strength
3 LED, yellow, connection to the cloud service
4 Digital and analog input
5 Ethernet terminal
6 RS-232 terminals
7 RS-485 terminals
8 Input power
9 Cables for different connections, see Extra parts on page 7
2 Product Description
6 CCD 301 Installation, Operation, and Maintenance Manual

2.3 Extra parts
Part number Item Description
803 98 00 RS-232 communication
and power cable
Connects the FGC pump controller to the unit
815 20 00 RS-485 communication
cable
Connects the SRC 311 pump drive or a data cable splitter
to the unit
83 84 43 RS-485 data cable
splitter
Connects two SRC 311 pump drives to the unit
83 84 45 1 m cable with RJ45
connectors
Connects a SRC 311 pump drive to the data cable splitter
83 84 46 3 m cable with RJ45
connectors
Connects a SRC 311 pump drive to the data cable splitter
85 01 12 Small GSM antenna Connects to the SubMiniature version A (SMA) connector
40 50 12 75 External GSM antenna
with 2.5 m cable
Connects to the SubMiniature version A (SMA) connector
40 50 12 16 Power supply 24 VDC, 3.2 A
2 Product Description
CCD 301 Installation, Operation, and Maintenance Manual 7

3 Installation
3.1 Connection and configuration: Alarm management
3.1.1 Precautions
Before starting work, make sure that the safety instructions have been read and
understood.
DANGER: Electrical Hazard
Before starting work on the unit, make sure that the unit and the
control panel are isolated from the power supply and cannot be
energized. This applies to the control circuit as well.
DANGER: Electrical Hazard
All electrical equipment must be grounded (earthed). Test the
ground (earth) lead to verify that it is connected correctly and
that the path to ground is continuous.
WARNING: Electrical Hazard
Risk of electrical shock or burn. A certified electrician must
supervise all electrical work. Comply with all local codes and
regulations.
WARNING: Electrical Hazard
There is a risk of electrical shock or explosion if the electrical
connections are not correctly carried out, or if there is fault or
damage on the product. Visually inspect equipment for
damaged cables, cracked casings or other signs of damage.
Make sure that electrical connections have been correctly
made.
3 Installation
8 CCD 301 Installation, Operation, and Maintenance Manual

CAUTION: Electrical Hazard
Prevent cables from becoming sharply bent or damaged.
3.1.2 Requirements
These requirements apply for the electrical installation:
• The mains voltage and frequency must agree with the specifications for the
product.
• Circuit breakers must be installed between the main voltage line and this
unit.
• All fuses and circuit breakers must have the proper rating, and comply with
local regulations.
• The cables must be in accordance with the local rules and regulations.
• If the power cable is jerked loose, then the ground (earth) conductor must
be the last conductor to come loose from its terminal. Make sure that the
ground (earth) conductor is longer than the phase conductors at both ends
of the cable.
3.1.3 Cables
These requirements apply for cable installation:
• The cables must be in good condition, not have any sharp bends, and not be
pinched.
• The sheathing must not be damaged and must not have indentations or be
embossed at the cable entry.
• The minimum bending radius must not be below the accepted value.
• The cables must have the appropriate temperature rating.
3.2 Install the equipment to the unit
Before installation of the unit, record the serial number or take a picture of the
serial number of the unit. After installation, the serial number is not seen.
1. Attach the antenna.
For more information about the antenna, see Antenna on page 15.
The antenna is an extra part, see Extra parts on page 7.
2. Install the unit on a DIN rail.
3. Select one of the following steps to connect a device to the unit.
For more information about the devices that connect with the unit, go to the
support site at xylem.com/avensor.
– Connect the RS-232 cable from the pump controller to the terminals.
3 Installation
CCD 301 Installation, Operation, and Maintenance Manual 9

WS008273A
RS-232
RX (RTU TX) TX (RTU RX) GND
Signal lead color Unit terminal
White Rx, RTU Tx
Green Tx, RTU Rx
Yellow Ground (earth)
– Connect the RS-485 cable from the pump drive to the terminals.
WS010556A
RS-485
A B GND
Signal lead color Unit terminal
Brown A
White or brown B
White or green Ground (earth)
– Connect the two signals leads from the digital switch to the terminals.
WS010034A
DI
+ -
AI
+ -
Digital input is active when supplied with 24 VDC and it is inactive when
open.
3 Installation
10 CCD 301 Installation, Operation, and Maintenance Manual

WS010148A
-
DI
+
24V
-
+
+24V
GND
CCD 301
– Connect the 4-20 mA analog input device to the terminals.
WS010034A
DI
+ -
AI
+ -
For more information about the terminals, see Terminals on page 15.
4. Connect the power leads to the power input terminals.
WS009630A
24 VDC
+ -
5. Turn on the power of the equipment and if necessary, the separate power
supply.
6. Configure the connected devices.
For more information, go to the support site at xylem.com/avensor.
7. Turn on the unit.
3.3 Check the mobile connection
The unit is turned on.
1. Check the network signal strength.
3 Installation
CCD 301 Installation, Operation, and Maintenance Manual 11

LED State Description
WS010124A
Blinks red Searches for the network
Solid green Good signal strength
Solid red Medium signal strength
Unlit Low signal strength
2. If the signal strength is too low, move the external antenna to another
position.
3. Check the connection to the cloud service.
LED State Connection
WS010125A
Blinks yellow every 5 s Yes
Solid yellow No
Unlit No
The connection procedure takes maximum 15 minutes.
The unit must not be disconnected during the connection procedure.
3 Installation
12 CCD 301 Installation, Operation, and Maintenance Manual

4 Troubleshooting
4.1 Symptoms and remedies
Symptom Remedy
The digital input alarm triggers without cause. • When an active digital switch is used, make
sure that the unit and the active digital switch
have common ground (earth).
• Make sure that the input voltage is more than
15 V.
The connection to the cloud service is slow. • Make sure that the equipment is not
disconnected from the cloud service.
Repeated disconnections can make the
reconnection slow.
• Check the signal strength and install or move
the external antenna to improve the signal
strength.
4 Troubleshooting
CCD 301 Installation, Operation, and Maintenance Manual 13

5 Technical Reference
5.1 Dimensions
WS008257A
12
3
Part Dimension
1 86 mm (3.4 in)
2 105 mm (4.1 in)
3 36 mm (1.4 in)
5.2 Environmental requirements
Feature Value
Operating temperature -30°C to +70°C (-22°F to +158°F)
Storage temperature -10°C to +75°C (14°F to +167°F)
Operating humidity 95% relative humidity, non-condensing
5.3 Material
• UL94 V-0. Plastic materials
5.4 Approvals
• CE
5.5 Electrical data
Feature Description
Supply voltage 24 VDC
Current Maximum 200 mA at 24 VDC
Degree of protection of enclosure IP20
5.6 Radio data
The unit has a radio modem that supports the following bands:
Network Frequency, band
3G 850/800, 900, 1900, and 2100
5 Technical Reference
14 CCD 301 Installation, Operation, and Maintenance Manual

Network Frequency, band
2G 850, 900, 1800, and 1900
5.7 Terminals
WS009629A
1 2 3 4 5
12345678 1 2 3 1 2 3 1 2
Connector
number
Name Terminal
number
Description
1 Digital input 1 Digital input
Active = 24VDC
Inactive = 0VDC or not connected
2 Ground (earth)
Analog input 3 4-20 mA
4 Ground (earth)
Not used 5 Not used
6 Not used
7 Not used
8 Not used
2 Ethernet – RJ45
3 RS-232 1 Rx, RTU Tx
2 Tx, RTU Rx
3 Ground (earth)
4 RS-485 with 120 ohm termination
resistor
1 A
2 B
3 Ground (earth)
5 Input power 1 24VDC
2 Ground (earth)
Antenna
• SMA connector
• Maximum 10 m (32.8 ft) cable
5 Technical Reference
CCD 301 Installation, Operation, and Maintenance Manual 15

Xylem |’zīləm|
1) The tissue in plants that brings water upward from the roots;
2) a leading global water technology company.
We’re a global team unified in a common purpose: creating advanced
technology solutions to the world’s water challenges. Developing new
technologies that will improve the way water is used, conserved, and re-used
in the future is central to our work. Our products and services move, treat,
analyze, monitor and return water to the environment, in public utility,
industrial, residential and commercial building services settings. Xylem also
provides a leading portfolio of smart metering, network technologies and
advanced analytics solutions for water, electric and gas utilities. In more than
150 countries, we have strong, long-standing relationships with customers who
know us for our powerful combination of leading product brands and
applications expertise with a strong focus on developing comprehensive,
sustainable solutions.
For more information on how Xylem can help you, go to www.xylem.com
Xylem Water Solutions Global
Services AB
361 80 Emmaboda
Sweden
Tel: [phone]
Fax: [phone]
http://tpi.xyleminc.com
Visit our Web site for the latest
version of this document and more
information
The original instruction is in English.
All non-English instructions are
translations of the original
instruction.
©2013 Xylem Inc
885939_5.0_en-US_2020-06_IOM_CCD 301