Xylem Flojet 02830000A Operating and installation instructions

2 Gallon SS
Water Booster System
45
50
55
60
65
70
75
80
85
90
95
1 6 11 16 21 26 31 36 41 46 51 56
Pressure (psi)
Time (sec.)
System Performance tested with 60 psi pre charge
and 30 psi city water pressure
2 oz
6 oz
8 oz
4 oz
PERFORMANCE FOR AC MODELS
SYSTEM PERFORMANCE SPECIFICATIONS
INSTALLATION & SERVICE INFORMATION (115 & 230 VOLTS AC)
PUMP PERFORMANCE SPECIFICATIONS
Pump Design: Motor-operated 3 chamber diaphragm
Motor: Permanent magnet
Wetted Parts:
Diaphragm SantopreneTM
Check valve EPDM
Pump Housing Nylon
Accumulator Tank:
Housing 304 stainless Steel
Bladder Butyl (food grade)
System Weight: 17.5 lb (7.9 kg)
Max Amp Draw: 115V AC 0.9 amp
230V AC 0.5 amp
Cycle 50/60 Hz
Liquid Temp: Min: 40° F (5° C)
Max: 120° F (49° C)
Priming: Dry 6 feet (1.9 m)
Wet 10 feet (3.1m)
Max Flow: 1.5 GPM (5.7 LPM)
Max Discharge Pressure: 87 psi (6 bar)
Max Inlet Pressure: 30 psi (2.1 bar)
• Highest capacity for its size
•Ultimate performance and reliability, with extended
service life
•Over 100% increase in draw-down volume vs
competitive models
• Replaceable bladder
SPECIAL FEATURES
APPLICATIONS
Provides constant pressure water supply to:
• Carbonators;
• Ice makers;
• Pure water dispensing machines;
• Non-carbonated drink dispensing valves;
• Coffee/tea brewers;
• FCB/frozen drink machines;
• Moist-heat food holding cabinets
GENERAL SAFETY INFORMATION
Protect yourself and others by observing all safety
information. Shut off power and drain pressure from
system prior to service.
DESCRIPTION
FLOJET 2 Gallon SS Water Booster System is designed
to provide a constant water pressure of up to 87 psi (6
bar) and a maximum flow rate of 1.5 gpm (5.7 lpm) at
10 psi (0.7 bar). The pump is fully automatic, with an
integral pressure switch and check-valve to maintain
system pressure and will supply a smooth water flow at
various requirement levels.
COMPONENT
CERTIFICATIONS
Model Voltage Certification
02830000A 115 VAC NSF
R
*NSF Standard 18 Pump, Standard 61 Tank
2830001A 230 VAC NSF

WARNING
DO NOT EXCEED
87 PSI (6 bar)
SYSTEM PRESSURE
PLUMBING
IMPORTANT- if water supply line has pressure fluctua-
tions that exceed 30 psi (2.1 bar), use the Flojet pressure
regulator PN#01750322 (not included) to limit inlet pres-
sure to 30 psi (2.1 bar) maximum.
Regulator may be installed at any convenient location
between water supply and inlet strainer (see diagram
below).
RISK OF AN ELECTRICAL SHOCK!
When wiring an electrically driven pump, follow all
electrical and safety codes, as well as the most recent
National Electrical Code (NEC) and the Occupational
Safety and Health Act (OSHA).
NOTE: For 115VAC, plug AC cord into a
GFIC 115VAC outlet.
RISK OF PRODUCT DAMAGE!
Make certain the power source conforms to the pump
voltage. Be sure all power is disconnected before
installation or removal.
WARNING
Verti al
Pump
Accumulator
Tan k
Water Out to
Carbonator
and/or
Non-Carb (Still Water)
Dispensing Valves
City Water In
On / Off
Valve
Flojet Pressure
Regulator (optional)
Install Just Prior
to Inlet of
Carbonator Pump
Pre-Sediment &
Taste / Odor Filter(s)
(Carbon Block)
Flojet Pressure
Regulator
(not included)
INTERIZING TIP
When units are exposed to freezing conditions:
1. Open discharge valve (faucet nearest to the Booster
System).
2. Open inlet side to pump (remove inlet hose to the
Booster System).
3. Run pump for approximately 2 minutes (dry), or until
system is out of fluid.
4. Leave discharge valve open and inlet hose removed
until next usage.
DO NOT USE PUMP IN A FLAMMABLE
ENVIRONMENT. DO NOT USE TO PUMP
FLAMMABLE OR EXPLOSIVE FLUIDS
SUCH AS GASOLINE, FUEL OIL,
KEROSENE, ETC.
INSTALLATION & OPERATION
1. Select a location for the booster system where the
plumbing is as direct as possible. The booster
system should be mounted in a dry and adequately
ventilated area. System is to be installed in an enclosed
area protected from splash, spillage or soiling.
2. The booster system can be floor- or wall-mounted.
If wall-mounted, ensure that pump head is positioned
lower than the motor. Position the booster unit to
ensure access to the tank air inlet valve. Fasten tank
mounting points to a secure mounting surface. If
using an inline strainer, position it for accessibility and
future cleaning. Use properly sized anchors and
mounting board (not included) if the system is installed
directly on drywall.
3. Ensure that water line to pump has a valve for
temporarily halting water supply. Valve should be in
off position before connecting water supply line to the
booster pump inlet. The booster pump should not
be connected to power during installation. If water
pressure at booster pump inlet exceeds 30 psi (2 bar),
a Flojet water pressure regulator must be installed in-line
before the pump inlet, to protect the pump from
excessive water pressure.
Connect the water supply to the pump inlet; connect
the tank discharge to tubing leading to the appliance.
Only use tubing approved for your application, and
secure all tubing connections with stainless steel
clamps. Secure any loose sections of tubing with cable
ties to prevent kinks or bends in the tubing.
4. For correct booster pump operation, the tank must
be properly pressurized on its air side before the
pump is activated. Remove the protective cap
covering the air-fill valve and charge the tank with
clean, dry air. Replace cap when finished. CO2
should NEVER be used to charge the tank; CO2
contact with water and brass components will
cause an undesirable chemical reaction. Always
precharge to at least the minimum pressure required
by the particular application. Review tank label for
additional information concerning tank charge
pressure. 50-70 psi (3.4-4.8 bar) provides ample
pressure for most beverage dispensing applications.
Tank air pressure should be checked monthly.
5. Turn on incoming water supply and check for any
leaks in the connections. Open all discharge outlets
on appliances down line from the booster system.
Plug the booster pump power cord into a power
source matched to the pump’s voltage capacity;
pump will start immediately. Allow pump to run for a
minute or two, to discharge all the air from the booster
system. Shut off any open discharge outlets
to allow the pump to refill the tank.
Horizontal
ELECTRICAL
MOUNTING DIAGRAMS

Key Des ription
6 Grommet (4)
7 Accumulator tank
8 Pump discharge/Tank inlet hose (1/2” ID)
9 Hose clamps
10 Tank inlet/discharge port fitting (91010328)
WARNING: DISCONNECT POWER TO PUMP AND OPEN VALVE TO
RELIEVE WATER PRESSURE PRIOR TO SERVICING PUMP
!!
1
2
3
4
5
6
7
8
9
9
10
Key Des ription
1 Pump inlet/outlet port fittings
2 Pump assy.* (115V - 03710544; 230V - R3710542)
3 Mounting bolts (4)
4 Mounting bracket screw (4)
5 Mounting bracket
.79
.35 (9)
7.1
(180)
(20)
15.5 (394)
7.1 (180) 5.58 (104) 4.5 (191)
10.86
278
5.56
(142)
.79
.35 (9)
(20)
16.5 (419)
8.25
(209.5)
Dimensional Drawing
Inches (millimeters)
* If pump assembly instructions are required, please visit www.flojet.com and download
data sheet 81000-409
ATER BOOSTER SYSTEM

Sealers and Teflon tape acting as a lubricant can cause
cracked housings or stripped threads due to over-tightening.
Care should be used when applying sealers; the tape may
enter the pump, thus inhibiting valve action and causing no
prime or no shut-off conditions. Failures due to foreign debris
are not covered under warranty.
Before freezing conditions occur, the pump must be liquid free
or winterized with proper anti-freezing chemicals. If mounting
the pump in an outdoor environment, the pump should be
shielded from water, dust, sunlight, and washdown spray. If
the fluid is improperly matched to the pump’s elastomers, the
pump may fail to prime, have low pressures, or the pressure
switch may not shut off. Contact your supplier for advice.
www.flojet.com
SERVICE KITS
PUMP TROUBLESHOOTING CHART
Failure to prime - motor operates, but no pump discharge
• Restricted intake or discharge line. Open all line valves,
check for "jammed" check valves, and clean clogged lines.
• Air leak in intake line.
• Punctured pump diaphragm.
• Defective pump check valve.
• Crack in pump housing.
• Debris in check valves.
Motor fails to turn on
• Pump or equipment not plugged in electrically.
• Loose wiring connection.
• Pressure switch failure.
• Defective motor or rectifier.
• Frozen cam/bearing.
Pump won’t prime
• Pinched/kinked hose
Pump fails to turn off after discharge valves are closed
• Depletion of available liquid supply.
• Punctured pump diaphragm.
• Discharge line leak.
• Defective pressure switch.
• Insufficient voltage to pump.
• Debris in check valves.
Low flow and pressure
• Air leak at pump intake.
• Accumulation of debris inside pump and plumbing.
• Worn pump bearing (excessive noise).
• Punctured pump diaphragm.
• Defective rectifier or motor.
• Insufficient voltage to pump.
Pulsating flow - pump cycling on and off
• Restricted pump delivery. Check discharge lines, fittings,
valves and spray nozzles for clogging or undersizing.
FLOJET warrants this product to be free of defects in
material and/or workmanship for a period of one year after
purchase by the customer from FLOJET. During this one year
warranty period, Flojet will, at its option and at no charge to
the customer, repair or replace this product if found defective.
No product will be accepted for return without a return
material authorization number. All return goods must be
shipped with transportation charges prepaid. This is only a
summary of our Limited Warranty. For a copy of our complete
warranty, please request Form No. 100-101.
Prior to returning any product to FLOJET, call customer
service for an authorization number. This number must be
written on the outside of the shipping package. Place a note
inside the package with an explanation for return as well as the
authorization number. Include your name, address and phone
number. MSDS required.
© 2014 Xylem Inc. All right reserved. Flojet is a trademark of Xylem Inc. or one of its subsidiaries.
81000-410 Rev. H 03/2014
Kits are readily available to repair standard Triplex high
Pressure Series pumps. To insure that the correct kits are
received, the model number and all name plate data must be
included with the order. Contact a FLOJET distributor to order
the necessary repair kits.
PREVENTATIVE MAINTENANCE TIPS PRODUCT WARRANTY
RETURN PROCEDURE
Flojet 17942 Cowan Irvine, CA 92614 USA
Tel: [phone] Fax: [phone]
Flojet, Bingley Road, Hoddesdon, Hertfordshire, EN11 0BU UK
Tel: [phone] Fax: [phone]
NHK Jabsco Co Ltd, 3-21-10, Shin - Yokohama Kohoku-ku, Yokohama 222 JAPAN
Tel: [phone] Fax: [phone]
Jabsco GmbH, Oststraße 28, 22844 Norderstedt GERMANY
Tel: [phone] Fax: [phone]
Jabsco Italia, s.r.l., Via Tommaseo, 6, 20059 Vimercate, Milano ITALY
Tel: [phone] Fax: [phone]