Yaesu ZCUT-9GR User manual

INSTRUCTION MANUAL
AUTO TAPE DISPENSER

2
Contents
Thank you very much for buying our tape dispenser ZCUT-9GR.
Most of the function is the same as ZCUT-9, but some of additional
function such as Removable Roller Unit and Programing Function
becomes more convenient.
Please read this Instruction Manual carefully.
For your safety, please always keep this Instruction Manual for
reference, retraining and trouble shooting.
Read Before Use
P2
P3
P3
P4
P5-6
P7
P8
P8-9
P10
P11
P11
P11
P12
P12-13
P13
P14
P14
P15
P16
Read Before Use
Safety Instructions
Definition of Warning and Caution Symbols
Warning
Identification of Parts
Load the Tape
Set the Tape Length
Mode Setting
Programing Function
How to Manage a Curling Tape
Use Narrow Tape / Use Two Rolls in a Same Time
Other Functions
Replace the Blade Unit
Maintenance
Error Messages
Roller Unit
Trouble Shooting
Specifications
Warranty

Indicates a potentially hazardous situation which if not
avoided, could result in death or serious injury.
Indicate that miss-handing may result in danger and
that the operator is at risk of injury, or the machine is
at risk of damage.
Indicates Caution
A symbol within the triangle, or the description, will indicate
a specific hazard.
A Prohibited Action
A symbol within the circle, or the description, will indicate
prohibited action.
A Required Action
A symbol within the circle, or the description, will indicate
the required action.
Definition of Warning and Caution Symbols
3
Warning
Caution
The safety guidelines in this Instruction Manual must be observed in
order to prevent damage to the machine or injury to the operator or
other persons.
The safety guidelines presciribed "Warning " and "Caution" describe
possible injury or damage that may be suffered from operating or
maintaining the machine in a manner other than as described in this
Instruction Manual.
Read and follow the safety precautions carefully before reading the
Instruction Manual.
Safety Instructions

Warning
Do not plug in, unplug the cord, or operate the machine with wet
hands.
Failure to observe this may result in injury due to electric shock.
Never insert your finger, or any other body part, or any foreign
object into the machine.
Failure to observe this may result in injury.
Keep hair or loose clothing away from the machine while it is
operating.
Failure to observe this may result in injury.
This machine is intended for industrial use only.
Do not allow untrained operators or children to operate the machine.
Failure to observe this may result in injury.
Turn off the power switch and unplug the machine prior to replacing
the blade unit or peforming any maintenance on the machine.
Failure to observe this may result in serious injury.
Do not use this machine for anything other than its specified
applications.
Use of the machine for any unintended applications can cause injury
to the operator or failure of the machine.
4

5
TAPE HOLDER
SENSOR
BLADE UNIT
FLEXIBLE TAPE SUPPORT
TAPE HOLDER ADJUST LEVER
CONTROL PANEL
Identification Of Parts
UPPER CASE
P.C.B.(A)
ROLLER UNIT
AUTO / MANUAL MODE
BUTTON
LED LAMP
REV BUTTON
START BUTTON
FWD BUTTON
SELECT BUTTON＋BUTTON
－BUTTON
DISPLAY
CONTROL PANEL

6
BOTTOM OF BODY
Identification Of Parts
TAPE FEED ROLLER
TAPE INLET
HOLD DOWN ROLLER
RELEASE BUTTON
TAPE HOLDER
AC CORD INLET
FUSE HOLDER
FUSE
SPARE FUSE
POWER SWITCH
LOWER TAPE HOLDER
HOLD DOWN ROLLER UNIT
ROLLER LOCK LEVER
GUIDE PLATE
ASSIST STAND
BLADE UNIT
RELEASE LEVER
SEPARATOR
BLADE OIL

Load the Tape
7
POWER SWITCH
OUTLET
AC CORD
INLET
remove the tape
◆Plug in the AC CORD to the AC CORD INLET.
◆Make sure the POWER SWITCH is off then plug into an appropriate
grounded AC outlet.
◆Turn the POWER SWITCH on.
When the POWER SWITCH is turned on, a buzzer will has a sound.
At this moment, the mode is set to MANUAL.
◆Press the HOLD DOWN ROLLER RELEASE BUTTON.
◆Place a roll of tape in the machine.
◆Hold the tape by adjusting the TAPE HOLDERS.
Adjust the TAPE HOLDERS to a proper width, slide the TAPE HOLDER
ADJUST LEVER from the front to the rear of the machine then close it.
The TAPE HOLDERS should hold the roll lightly in the center of the cavity
of the machine.
This is very important because it keeps the tape in the center.
The tape passes over the SENSOR in front of the BLADE UNIT.
To support a larger roll of tape, pull the LOWER HOLDER out.
◆Put the tape on the TAPE FEED ROLLER.
◆Press the FWD BUTTON until the tape comes out from the TAPE OUTLET.
When using a strong sticky adhesive tape, pull a little bit tape out in
positioning into the TAPE INLET.
Press the FWD BUTTON continuously for a few seconds, also help the
tape in positioning in the TAPE INLET.
◆After the tape is loaded and the TAPE HOLDERS are adjusted, close the
HOLD DOWN ROLLER UNIT.
◆Press the START BUTTON.
Remove the first piece of tape and discard it.
Now your ZCUT-9GR is ready to use.
Always use Tweezers to remove tape.
Whenever set the tape, make sure that
adhesive side of tape is always faced down.
◆When you take the roll of tape out from the machine, pull the tape
backward and pressing REV BUTTON.

＋
－
◆Make sure that blue LED LAMP is off.
When the LED LAMP is flashing or turned on, press AUTO/MANUAL
MODE and turn off the LED LAMP.
◆Press the START BUTTON once, the machine will feed-in a piece of tape
then cut it out based on your set length.
◆To cut another piece, press START BUTTON again.
◆Make sure that the LED LAMP is flashing.
When the LED LAMP's lights are off, press AUTO/MANUAL BUTTON
and let the LED LAMP to flash.
◆Press the START BUTTON once, the machine will feed-in a piece of tape
then cut it out based on your set length.
When that piece of tape is removed, the machine will feed-in another
piece then cut it out.
The machine will feed-in and cut a new piece of tape once the piece of
tape is remomved.
AUTO MODE
MANUAL MODE
◆Make sure that DISPLAY indicating <cutting length>.
The cutting length is always indicates in some alphabets like A,b,C,d,E,F.
◆Set the cutting length.
Set your needed length by using +/- BUTTON.
The cutting length is adjustable in between 5 mm to 999 mm.
Can set six different length by using SELECT BUTTON.
If you press +/- BUTTON in a short while, the length in changed to 1 mm.
And if you press +/- BUTTON longer, if shows fast foraward.
Caution
The actual length is differ from the displayed length depends on the type
of the tape and its condition.
When cutting short length of tape, the length may not cut consistently
or tape is jammed.
Try several test cuts to insure proper operation.
If pressing －BUTTON for setting from b to F, you will be able to set ZERO.
However, machine will not start while alarming even though pressing
START BUTTON.
Mode Setting
Set the Tape Length
INDICATE CUTTING LENGTH
SET THE CUTTING LENGTH
INCREASE NUMBER
DECREASE NUMBER
A～F
SET AUTO / MANUAL
LED LAMP
MANUAL MODE
MANUAL MODE
AUTO MODE
CUT and STAND BY
CUT and STAND BY
REMOVE THE TAPE
REMOVE THE TAPE
TAPE FEED
TAPE FEED
FLASHING
LIGHT ON
LIGHT OFF
AUTO MODE
8

設定例：100枚
The machine is able to be programmed.
A signal will be shown based on your selected quantity of pieces and it will all
cut out. (Maximum 999 pieces.)
A buzzer will has sound when the program is finished.
You can use the mode either MANUAL or AUTO.
◆Press SELECT BUTTON to choose your needed length.
◆Press SELECT BUTTON for three seconds then it will indicates "Lcon".
◆Press SELECT BUTTON again then it will indicates "P".
◆Use +/- BUTTON and set your needed number of quantity.
◆Choose AUTO or MANUAL by USING AUTO/MANUAL BUTTON.
◆When you press the START BUTTON, the machine will feed-in and cut out
a piece of tape for testing purpose.
To operate the machine by using MANUAL MODE, press the START
BUTTON and feed-in a piece of tape after take it out.
To operate the machine by using AUTO MODE, the machine will feed-in a
piece of tape automatically.
◆The signal shows numbers backwards when feeding-in another piece of tape.
◆When the DISPLAY indicates "0", the buzzer will has a sound.
The DISPLAY indicates the number of pieces that is preset.
Please wait until the buzzer stops.
If you take the tape out before the buzzer stops, the LED LAMP will flash
so you need to press the START SWITCH again.
◆If you try to change the mode (AUTO/MANUAL) when machine is operating,
just press AUTO/MANUAL BUTTON.
◆If remaining P MODE and switching off, the number of cutting set will be
registered.
You can preset the quantity of piece which will be cut out. (Maximum 999 pieces)
The machine will cut out the pieces based on your selected quantities then it
will stop.
◆Press the SELECT BUTTON and decide the length of tape.
◆Press and hold SELECT BUTTON so that DISPLAY will indicates "Lcon".
◆Set the number of pieces to be cut out by using +/- BUTTON.
If you want to set the number of cutting in every 100pcs, please press
AUTO/MANUAL BUTTON while L con description and increase by 100pcs
every time you press. If you want to set the number of cutting in 1-figure or
2 figure, please press +BUTTON or -BUTTON.
◆When you press the START BUTTON, DISPLAY indicates a signal shows
numbers backwards and cutting continuously.
When the DISPLAY indicates "0", the buzzer will has sound then the
machine is stopped.
To stop the mahicne while running under L-MODE, press the START
BUTTON.
Caution
The number of cutting set will remain registered even if switching off while
L MODE. However, it will be eliminated if pressing SELECT BUTTON longer
for setting.
P-MODE (Preset Mode)
L-Mode (Loop Mode)
A～F
L-MODE
P-MODE
PRESS FOR 3SEC.
(exp.100pcs.)
INDICATE CUTTING LENGTH
MANUAL MODE
AUTO MODE
(exp. A-100mm)
A～F
PRESS FOR 3SEC.
(exp.100pcs.)
(exp. A-100mm)
INDICATE CUTTING LENGTH
9

Programing Function
operating example
in the case of 6 different cut length setting
in the case of zero setting for E. F.
Function that cuts the material registered from A to F accordingly.
As refer to the following figure, operation will keep working.
This function may apply every mode.
◆Please follow the instruction on page 7.
◆Set the cutting length from A to F as you prefer.
◆Please set the cutting length in ZERO for between B to F if not necessary.
Then skip the position registered with ZERO accordingly and operate
repeatedly.
◆Apply the cutting length to your first cutting.
◆Press AUTO/MANUAL BUTTON more than 1 second.
Then [ . ] will appear on the lower right of Alphabet.
◆Press AUTO/MANUAL button and select AUTO MODE or MANUAL MODE.
◆Press START BUTTON and tape is ready to take.
When setting MANUAL MODE, the next cutting length will be desplayed.
When setting AUTO MODE, the next cutting tape is ready to take with
displaying the cutting length.
◆When discontinuing Program Function, please press AUTO/MANUAL
BUTTON longer and make sure that [ . ] is eliminated.
◆Please take the following procedure when using P MODE or L MODE.
After setting Programing Function, press SELECT BUTTON and P will be
displayed.
Set the number of cutting and press START BUTTON.
Material will be cut until the number reaches ZERO.
◆After setting P MODE or L MODE, press AUTO/MANUAL BUTTON if you
want to have Programing Function.
10
Set a cutting length
Programing Function setting
AUTO/MANUAL setting
Use with P MODE or L MODE
A～u：A 100mm
Press more
than 1 second
Buzzer sound
Setting
example
Confirm [ . ] description
Display the first cutting length
Press more
than 1 second
P MODE
MANUAL MODE
AUTO MODE
L MODE
Number of
cutting setting

If the tape is lesser than 25 mm width or you want to dispense two rolls in a
same time, use the SEPARATOR.
Cut lesser than 10 mm width of tape, put the GUIDE PLATE on the SEPA-
RATOR.
◆Remove the SEPARATOR from the bottom of body.
◆Open the HOLD DOWN ROLLER UNIT.
◆Insert the SEPARATOR into the body by slotting in to the bottom of the cavity.
◆When you cut the tape lesser than 10 mm, put the GUIDE PLATE onto the
Separator.
◆Place one roll of the tape or either side by inserting a SEPARATOR for
loading tape.
◆To hold the tape by adjusting TAPE HOLDERS, it is unnecessary to push
the SEPARATOR out of position.
When dispensing two roll of tapes in a same time, it is a must to feed-in
both of its' length in a same time.
◆Remove the first piece of tape.
◆When the second piece of the tape is removed, both side of tapes are also
dispensed.
SEPARATOR
GUIDE PLATE
◆Press the HOLD DOWN ROLLER RELEASE BUTTON in order to open
the HOLD DOWN ROLLER UNIT.
◆Extend the ROLLER LOCK LEVER so that the roller will not turn.
◆Close the HOLD DOWN ROLLER UNIT.
With the rollers locked, the tension may cause the length to vary.
Cut several test pieces in order to adjust the length if needed..
FLEXIBLE TAPE
SUPPORT
When you cut the tape
longer or cut non-adhe-
sive tape / film, use FL-
EXIBLE TAPE SUPPORT
in order to avoid the tape
fall down.
ASSIST STAND
Based on the tape material
or workpiece purpose, use
the ASSIST STAND in order
to let the body of machine
towards a lower level.
11
Other Functions
How to Manage a Curling Tape
Use Narrow Tape / Use Two Rolls in a Same Time

OIL HOLES
BE CAREFUL TO HANDLE
THE SENSORS
EXTREME CARE
OF BLADE
OIL HOLES
LOWER BLADE GUIDE
①
③
INSTALL BLADE UNIT
②
REMOVE BLADE UNIT
Whenever you clean or replace the BLADE UNIT,
do not touch the sharp edge of the blade.
Only Blade is not accepted to be replaced.
It needs to change with the whole Blade Unit.
◆Turn the POWER SWITCH off.
◆Remove the BLADE UNIT by releasing the BLADE UNIT RELEASE LEVER.
◆Install the new BLADE UNIT into the body.
◆Push down on the housing firmly until it is locked.
Make sure that the lower blade is positioned properly, turn the BLADE
UNIT over and take a look the bottom edge of the lower blade.
Clean the Blade Unit
When cutting tapes with heavy adhesive, the residue will remain on the
blade gradually.
It is necessary to remove the BLADE UNIT for cleaning.
◆Turn the POWER SWITCH off.
◆Remove the BLADE UNIT by releasing BLADE UNIT RELEASE LEVER.
◆Put some alcohol on a clean dry cloth, or use a swab to remove the residue.
◆Replace the BLADE UNIT.
Lubricate the Blade
Lubricate the blade in order to prevent residue stick on the blade.
◆Turn the POWER SWITCH off.
◆Remove the BLADE UNIT from the body.
◆Locate three oil holes on the back side of the top blade.
◆Drip one drop of BLADE OIL into each hole.
◆Also lubricate LOWER BLADE GUIDE.
◆Do not lubricate over and over again.
Wipe the spare oil away by using cotton cloth.
◆Replace the BLADE UNIT into the body.
◆Turn the POWER SWITCH on.
Make several test cuts in order to make sure the tape will not fall down
from the TAPE OUTLET.
Clean the Sensors
There are two pairs of SENSORS below the TAPE OUTLET.
If the opening is covered by tape residue or debris, the SENSORS will
not detect the presence tape.
Always keep clean around the SENSORS.
To protect the SENSOR, clean the openings after removed the BLADE
UNIT carefully.
Replace the Blade Unit
Maintenance
12

FWD
REV
START
START
REV
Roller Unit
When waste of tape glue is found, please refer to page 14 and follow the procedure for cleaning
ROLLER UNIT.
Clean the Body
Put neutral detergent on a damp cloth to clean the body.
Do not use alcohol or solvent to clean the plastic parts.
Error Messages
The buzzer will has a sound then a message will flash and show on the
DISPLAY.
E-02 Blade is Out of Position
A signal shows that the blade is not installed well or machine stops because
of the thickness or hardness of the tape.
◆Turn the POWER SWITCH off.
◆Remove the BLADE UNIT by releasing the BLADE UNIT RELEASING
LEVER then lift the assembly out of the body.
◆Turn the POWER SWITCH on.
◆Press the FWD BUTTON and feed -in the tape once, cut the tape in between
the TAPE OUTLET and the BLADE UNIT by scissor.
◆Press the REV BUTTON to remove the tape.
◆Clean the BLADE UNIT and lubricate the LOWER BLADE GUIDE.
◆Check the lower blade position and replace the BLADE UNIT.
E-03 Motor is Stopped
Indicates that the motor is stopped because of overload.
◆Press the START BUTTON to clear the error message.
◆Press the REV BUTTON to remove the tape.
◆Turn the POWER SWITCH off.
◆Check the BLADE UNIT and TAPE OUTLET carefully.
◆Clear and take away the spare tape waste or sticky residue by using
tweezers.(Clean ROLLER UNIT as depens on the condition.)
Do not touch the Blade when you are correcting an error under POWER SWITCH
is on.
Do not use the tape if static electricity generates over 1000V.
It may cause failure to the machine.
Turn off the POWER SWITCH and stop using the machine.
If the machine cannot work normally after correcting the error.
It seems that nothing wrong without any error messages.
POWER SWITCH IS OFF
POWER SWITCH IS ON
REMOVE BLADE UNIT
CLEAR THE ERROR
CLEAR THE ERROR
CLEAR THE BLADE
FEED THE TAPE
REMOVE THE TAPE
REMOVE THE TAPE
SET THE TAPE
SET THE TAPE
13

14
FWD
START
REV
SELECT
MANU
AUTO
7
4
3
5
6
1
1
7
8
2
8
9
10
UPPER CASE
HOLD DOWN ROLLER
RELEASE BUTTON
HOLD DOWN ROLLER
UNIT
P.C.B.(A)
ROLLER UNIT
FRONT ROLLER
TAPE GUIDE PLATE
When tape jammed, you can remove ROLLER UNIT wihtout using any tools and make sure
about the status of Roller Unit.
Machine can be stable due to easy cleaning and removal of tape waste.
◆Please switch off and remove power cord from machine.
◆Remove BLADE UNIT.
◆Please take the following procedure.
①Pull UPPER CASE of Front Panel forward -2mm.
②Lift UPPER CASE up while pulling and open it.
③Remove P.C.B (A) .
④-⑤Push and release HOLD DOWN ROLLER UNIT.
⑥Apparently lift ROLLER UNIT up.
◆When removing FRONT ROLLER, please take the following
procedure.
⑦Pull the PROJECTION on ROLLER UNIT from side to side.
⑧Lift up and open TAPE GUIDE PLATE.
⑨Remove FRONT ROLLER.
◆⑩ If pulling SENSOR down forward and follow the instruction as
mentioned above, FRONT ROLLER can be removable without
removing ROLLER UNIT.
◆When assembling, please take the procedure conversely as you do.
Notice
★When removing Roller Unit, please be careful not to lose any of gears
due to dropping.
★When assembling, please assemble the right parts to the right position.
★Please do not put P.C.B. cord between any of parts.
PROJECTION
5130 GEAR(9T) 5120 GEAR(13T)
5110 GEAR(19T)
5260 GEAR(17T)
5220 GEAR(13T)
5300 GEAR(40T)
5310 GEAR(39T/31T)
5140 GEAR(12T)
5140 GEAR
(12T)
ROLLER UNIT

Trouble Shooting
Before returning the machine for repairing, please check the followings.
If the machine still can not operate properly, stop using the machine
immediately and contact vendor for repair authorization.
Specifications
Power Requirement 100-240VAC 50/60Hz
Input Voltage Range ±5%
Wattage 25W
Dimensions 116mm(W) x 140mm(H) x 213mm(D)
Weight 1.6 KG.
Body Material ABS
Tape Length 5mm ~ 999mm
Tape Width 6mm~ 60mm
Feeding Speed 220mm/sec. (using Craft Tape)
Max. Outside Dia. of Roll 300 mm
Accessories Power Cord
2A Fuse [Built-In Inlet]
Separator / Guide Plate / Blade Oil
Remarks ◆The specifications are subject to change without prior notice.
◆The length of the tape may differ from the set length depending upon the type of the tape or its condition.
◆Some types of tape available with the machine may not be cut depending upon conditions.
15
Tape curls excessively.
The length of the tape is
different from the set
length.
The BLADE can not move
smoothly.
After removing piece of
tape, the next piece does
not feed under AUTO
mode.
The POWER SWITCH is
on but the machine can
not run.
The machine is not grounded.
The ROLLER LOCK is disengaged.
The adhesive of tape is too strong.
The elasticity of tape is too strong.
The BLADE UNIT is not in a proper
position.
The mode is set MANUAL.
Some debris are covering on the
SENSORS.
The tape can not goes through the
SENSORS.
The tape has extremely low
reflectance.
The AC CORD is loosen.
The FUSE has been blown.
Check ground on cord.
Engage the ROLLER LOCK to apply tension.
Correct the setting after cutting several test pieces.
Check the BLADE UNIT and push down on the
housing firmly.
Set the mode to AUTO.
Remove the debris.
Use SEPARATOR to narrow the tape lesser than
25mm,
Do not bring strong illuminant close around the
SENSORS.
Some types of tape may not be used under AUTO
mode.
Check the AC CORD then plug in the outlet firmly.
Replace the FUSE.
Stop using the machine immediately even though
the FUSE is blown again after replace.

YAESU KEIKOGYO CO., LTD.
39-8, Senju Motomachi, Adachi-Ku,
Tokyo, 120-0041, Japan
Phone [phone]
Fax [phone]
PLEASE VISIT OUR WEB SITE
http://www.yaesu1965.com/
16
We warrant to the original purchaser of the product that will be free
form defects in material or workmanship for as long as the original
purchaser owns the product, when given normal wear and proper
usage.
The limited warranty for the machine shall be for a period of 180 days
form the date of purchase.
The spare parts such as Cutting Blades, Rollers, are not covered
under the warranty period as they are considered as "wear parts".
This warranty is only valid if the product:
◆Was not damaged while being installed.
◆Was operated in accordance with products's specifications,
instructions and any technical support directions.
◆Was not modified or damaged by tempering, user error, accident,
disaster, abuse, misuse, power supply, power application,
alternation, repair, modification, a fix or replacement by someone
other than the original product.
Warranty
14K27