Yaesu ZCUT-9GR User manual

INSTRUCTION MANUAL
AUTO TAPE DISPENSER

2
Contents
Thank you very much for buying our tape dispenser ZCUT-9GR.
Most of the function is the same as ZCUT-9, but some of additional
function such as Removable Roller Unit and Programing Function
becomes more convenient.
Please read this Instruction Manual carefully.
For your safety, please always keep this Instruction Manual for
reference, retraining and trouble shooting.
Read Before Use
P2
P3
P3
P4
P5-6
P7
P8
P8-9
P10
P11
P11
P11
P12
P12-13
P13
P14
P14
P15
P16
Read Before Use
Safety Instructions
Definition of Warning and Caution Symbols
Warning
Identification of Parts
Load the Tape
Set the Tape Length
Mode Setting
Programing Function
How to Manage a Curling Tape
Use Narrow Tape / Use Two Rolls in a Same Time
Other Functions
Replace the Blade Unit
Maintenance
Error Messages
Roller Unit
Trouble Shooting
Specifications
Warranty

Indicates a potentially hazardous situation which if not
avoided, could result in death or serious injury.
Indicate that miss-handing may result in danger and
that the operator is at risk of injury, or the machine is
at risk of damage.
Indicates Caution
A symbol within the triangle, or the description, will indicate
a specific hazard.
A Prohibited Action
A symbol within the circle, or the description, will indicate
prohibited action.
A Required Action
A symbol within the circle, or the description, will indicate
the required action.
Definition of Warning and Caution Symbols
3
Warning
Caution
The safety guidelines in this Instruction Manual must be observed in
order to prevent damage to the machine or injury to the operator or
other persons.
The safety guidelines presciribed "Warning " and "Caution" describe
possible injury or damage that may be suffered from operating or
maintaining the machine in a manner other than as described in this
Instruction Manual.
Read and follow the safety precautions carefully before reading the
Instruction Manual.
Safety Instructions

Warning
Do not plug in, unplug the cord, or operate the machine with wet
hands.
Failure to observe this may result in injury due to electric shock.
Never insert your finger, or any other body part, or any foreign
object into the machine.
Failure to observe this may result in injury.
Keep hair or loose clothing away from the machine while it is
operating.
Failure to observe this may result in injury.
This machine is intended for industrial use only.
Do not allow untrained operators or children to operate the machine.
Failure to observe this may result in injury.
Turn off the power switch and unplug the machine prior to replacing
the blade unit or peforming any maintenance on the machine.
Failure to observe this may result in serious injury.
Do not use this machine for anything other than its specified
applications.
Use of the machine for any unintended applications can cause injury
to the operator or failure of the machine.
4

5
TAPE HOLDER
SENSOR
BLADE UNIT
FLEXIBLE TAPE SUPPORT
TAPE HOLDER ADJUST LEVER
CONTROL PANEL
Identification Of Parts
UPPER CASE
P.C.B.(A)
ROLLER UNIT
AUTO / MANUAL MODE
BUTTON
LED LAMP
REV BUTTON
START BUTTON
FWD BUTTON
SELECT BUTTON＋BUTTON
－BUTTON
DISPLAY
CONTROL PANEL

6
BOTTOM OF BODY
Identification Of Parts
TAPE FEED ROLLER
TAPE INLET
HOLD DOWN ROLLER
RELEASE BUTTON
TAPE HOLDER
AC CORD INLET
FUSE HOLDER
FUSE
SPARE FUSE
POWER SWITCH
LOWER TAPE HOLDER
HOLD DOWN ROLLER UNIT
ROLLER LOCK LEVER
GUIDE PLATE
ASSIST STAND
BLADE UNIT
RELEASE LEVER
SEPARATOR
BLADE OIL

Load the Tape
7
POWER SWITCH
OUTLET
AC CORD
INLET
remove the tape
◆Plug in the AC CORD to the AC CORD INLET.
◆Make sure the POWER SWITCH is off then plug into an appropriate
grounded AC outlet.
◆Turn the POWER SWITCH on.
When the POWER SWITCH is turned on, a buzzer will has a sound.
At this moment, the mode is set to MANUAL.
◆Press the HOLD DOWN ROLLER RELEASE BUTTON.
◆Place a roll of tape in the machine.
◆Hold the tape by adjusting the TAPE HOLDERS.
Adjust the TAPE HOLDERS to a proper width, slide the TAPE HOLDER
ADJUST LEVER from the front to the rear of the machine then close it.
The TAPE HOLDERS should hold the roll lightly in the center of the cavity
of the machine.
This is very important because it keeps the tape in the center.
The tape passes over the SENSOR in front of the BLADE UNIT.
To support a larger roll of tape, pull the LOWER HOLDER out.
◆Put the tape on the TAPE FEED ROLLER.
◆Press the FWD BUTTON until the tape comes out from the TAPE OUTLET.
When using a strong sticky adhesive tape, pull a little bit tape out in
positioning into the TAPE INLET.
Press the FWD BUTTON continuously for a few seconds, also help the
tape in positioning in the TAPE INLET.
◆After the tape is loaded and the TAPE HOLDERS are adjusted, close the
HOLD DOWN ROLLER UNIT.
◆Press the START BUTTON.
Remove the first piece of tape and discard it.
Now your ZCUT-9GR is ready to use.
Always use Tweezers to remove tape.
Whenever set the tape, make sure that
adhesive side of tape is always faced down.
◆When you take the roll of tape out from the machine, pull the tape
backward and pressing REV BUTTON.

＋
－
◆Make sure that blue LED LAMP is off.
When the LED LAMP is flashing or turned on, press AUTO/MANUAL
MODE and turn off the LED LAMP.
◆Press the START BUTTON once, the machine will feed-in a piece of tape
then cut it out based on your set length.
◆To cut another piece, press START BUTTON again.
◆Make sure that the LED LAMP is flashing.
When the LED LAMP's lights are off, press AUTO/MANUAL BUTTON
and let the LED LAMP to flash.
◆Press the START BUTTON once, the machine will feed-in a piece of tape
then cut it out based on your set length.
When that piece of tape is removed, the machine will feed-in another
piece then cut it out.
The machine will feed-in and cut a new piece of tape once the piece of
tape is remomved.
AUTO MODE
MANUAL MODE
◆Make sure that DISPLAY indicating <cutting length>.
The cutting length is always indicates in some alphabets like A,b,C,d,E,F.
◆Set the cutting length.
Set your needed length by using +/- BUTTON.
The cutting length is adjustable in between 5 mm to 999 mm.
Can set six different length by using SELECT BUTTON.
If you press +/- BUTTON in a short while, the length in changed to 1 mm.
And if you press +/- BUTTON longer, if shows fast foraward.
Caution
The actual length is differ from the displayed length depends on the type
of the tape and its condition.
When cutting short length of tape, the length may not cut consistently
or tape is jammed.
Try several test cuts to insure proper operation.
If pressing －BUTTON for setting from b to F, you will be able to set ZERO.
However, machine will not start while alarming even though pressing
START BUTTON.
Mode Setting
Set the Tape Length
INDICATE CUTTING LENGTH
SET THE CUTTING LENGTH
INCREASE NUMBER
DECREASE NUMBER
A～F
SET AUTO / MANUAL
LED LAMP
MANUAL MODE
MANUAL MODE
AUTO MODE
CUT and STAND BY
CUT and STAND BY
REMOVE THE TAPE
REMOVE THE TAPE
TAPE FEED
TAPE FEED
FLASHING
LIGHT ON
LIGHT OFF
AUTO MODE
8

設定例：100枚
The machine is able to be programmed.
A signal will be shown based on your selected quantity of pieces and it will all
cut out. (Maximum 999 pieces.)
A buzzer will has sound when the program is finished.
You can use the mode either MANUAL or AUTO.
◆Press SELECT BUTTON to choose your needed length.
◆Press SELECT BUTTON for three seconds then it will indicates "Lcon".
◆Press SELECT BUTTON again then it will indicates "P".
◆Use +/- BUTTON and set your needed number of quantity.
◆Choose AUTO or MANUAL by USING AUTO/MANUAL BUTTON.
◆When you press the START BUTTON, the machine will feed-in and cut out
a piece of tape for testing purpose.
To operate the machine by using MANUAL MODE, press the START
BUTTON and feed-in a piece of tape after take it out.
To operate the machine by using AUTO MODE, the machine will feed-in a
piece of tape automatically.
◆The signal shows numbers backwards when feeding-in another piece of tape.
◆When the DISPLAY indicates "0", the buzzer will has a sound.
The DISPLAY indicates the number of pieces that is preset.
Please wait until the buzzer stops.
If you take the tape out before the buzzer stops, the LED LAMP will flash
so you need to press the START SWITCH again.
◆If you try to change the mode (AUTO/MANUAL) when machine is operating,
just press AUTO/MANUAL BUTTON.
◆If remaining P MODE and switching off, the number of cutting set will be
registered.
You can preset the quantity of piece which will be cut out. (Maximum 999 pieces)
The machine will cut out the pieces based on your selected quantities then it
will stop.
◆Press the SELECT BUTTON and decide the length of tape.
◆Press and hold SELECT BUTTON so that DISPLAY will indicates "Lcon".
◆Set the number of pieces to be cut out by using +/- BUTTON.
If you want to set the number of cutting in every 100pcs, please press
AUTO/MANUAL BUTTON while L con description and increase by 100pcs
every time you press. If you want to set the number of cutting in 1-figure or
2 figure, please press +BUTTON or -BUTTON.
◆When you press the START BUTTON, DISPLAY indicates a signal shows
numbers backwards and cutting continuously.
When the DISPLAY indicates "0", the buzzer will has sound then the
machine is stopped.
To stop the mahicne while running under L-MODE, press the START
BUTTON.
Caution
The number of cutting set will remain registered even if switching off while
L MODE. However, it will be eliminated if pressing SELECT BUTTON longer
for setting.
P-MODE (Preset Mode)
L-Mode (Loop Mode)
A～F
L-MODE
P-MODE
PRESS FOR 3SEC.
(exp.100pcs.)
INDICATE CUTTING LENGTH
MANUAL MODE
AUTO MODE
(exp. A-100mm)
A～F
PRESS FOR 3SEC.
(exp.100pcs.)
(exp. A-100mm)
INDICATE CUTTING LENGTH
9

Programing Function
operating example
in the case of 6 different cut length setting
in the case of zero setting for E. F.
Function that cuts the material registered from A to F accordingly.
As refer to the following figure, operation will keep working.
This function may apply every mode.
◆Please follow the instruction on page 7.
◆Set the cutting length from A to F as you prefer.
◆Please set the cutting length in ZERO for between B to F if not necessary.
Then skip the position registered with ZERO accordingly and operate
repeatedly.
◆Apply the cutting length to your first cutting.
◆Press AUTO/MANUAL BUTTON more than 1 second.
Then [ . ] will appear on the lower right of Alphabet.
◆Press AUTO/MANUAL button and select AUTO MODE or MANUAL MODE.
◆Press START BUTTON and tape is ready to take.
When setting MANUAL MODE, the next cutting length will be desplayed.
When setting AUTO MODE, the next cutting tape is ready to take with
displaying the cutting length.
◆When discontinuing Program Function, please press AUTO/MANUAL
BUTTON longer and make sure that [ . ] is eliminated.
◆Please take the following procedure when using P MODE or L MODE.
After setting Programing Function, press SELECT BUTTON and P will be
displayed.
Set the number of cutting and press START BUTTON.
Material will be cut until the number reaches ZERO.
◆After setting P MODE or L MODE, press AUTO/MANUAL BUTTON if you
want to have Programing Function.
10
Set a cutting length
Programing Function setting
AUTO/MANUAL setting
Use with P MODE or L MODE
A～u：A 100mm
Press more
than 1 second
Buzzer sound
Setting
example
Confirm [ . ] description
Display the first cutting length
Press more
than 1 second
P MODE
MANUAL MODE
AUTO MODE
L MODE
Number of
cutting setting