Yale NR045EB User manual
MaintenanceMaintenance
DIAGRAMSDIAGRAMS
NR035-040DB, NR035-040DB, NDR030DB NDR030DB [B295];[B295];
NDR035EB, NDR035EB, NR045EB NR045EB [D861];[D861];
NDR030EB, NDR030EB, NR035-040EB NR035-040EB [E815][E815]
PPAARRT T NNOO. . 555500007722999900 8800000 0 YYRRM M 11661199
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SAFETY PRECAUTIONSSAFETY PRECAUTIONS
MAINTENANCE AND REPAIRMAINTENANCE AND REPAIR
•• The SThe Servicervice Manue Manuals arals are update updated on a red on a regular egular basisbasis, but m, but may not ray not refleeflect recct recent desent design chign changes tanges to theo the
product. Updated technical service information may be available from your local authorized Yaleproduct. Updated technical service information may be available from your local authorized Yale®®dealer.dealer.
Service Manuals provide general guidelines for maintenance and service and are intended for use byService Manuals provide general guidelines for maintenance and service and are intended for use by
trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-trained and experienced technicians. Failure to properly maintain equipment or to follow instructions con-
tained in the Service Manual could result in damage to the products, personal injury, property damage ortained in the Service Manual could result in damage to the products, personal injury, property damage or
death.death.
•• When liWhen liftinfting parts og parts or assemr assembliesblies, make s, make sure all ure all slingslings, chais, chains, or cans, or cables arbles are corree correctly fctly fastenastened, and ted, and that thehat the
load being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support theload being lifted is balanced. Make sure the crane, cables, and chains have the capacity to support the
weight of the load.weight of the load.
•• Do nDo not lot lift ift heaheavy pvy partarts by s by hanhand, ud, use a lse a liftifting ing mecmechanhanismism..
•• WWeeaar sr saaffeetty gy gllaasssseess..
•• DISCDISCONNEONNECT THCT THE BATE BATTERY TERY CONNCONNECTECTOR befOR before doiore doing any maing any maintenanntenance or repce or repair on elair on electriectric liftc lift
trucks. Disconnect the battery ground cable trucks. Disconnect the battery ground cable on internal combustion lift trucks.on internal combustion lift trucks.
•• AlwaAlways use cys use correcorrect bloct blocks to prks to prevent tevent the unit he unit from rfrom rolliolling or fang or fallinlling. See Hg. See HOW TO POW TO PUT THUT THE LIFE LIFT TRUT TRUCKCK
ON BLOCKS in theON BLOCKS in the Operating ManualOperating Manualor theor the Periodic MaintenancePeriodic Maintenancesection.section.
•• KeeKeep thp the une unit cit clealean ann and thd the woe workirking ang area rea cleclean aan and ornd orderderly.ly.
•• UsUse te the he cocorrrrecect tt tooools ls fofor tr the jhe jobob..
•• KeKeep tep the the tooools ls clcleaean ann and in d in gogood cod conondidititionon..
•• AAllwwaayys s uusseeYALE APPROVEDYALE APPROVEDparts when making repairs. Replacement parts must meet or exceed theparts when making repairs. Replacement parts must meet or exceed the
specifications of the original equipment manufacturer.specifications of the original equipment manufacturer.
•• Make suMake sure all nre all nuts, buts, bolts, olts, snap risnap rings, anngs, and other d other fastefastening dening devices vices are remare removed beoved before usfore using foing force to rrce to re-e-
move parts.move parts.
•• AlwaAlways fasys fasten a Dten a DO NOT O NOT OPEROPERATE tATE tag to tag to the conthe controls orols of the uf the unit wnit when makhen making reing repairspairs, or i, or if the uf the unitnit
needs repairs.needs repairs.
•• BBe se suurre te to fo foolllloow tw thhee WARNINGWARNINGandand CAUTIONCAUTIONnotes in the instructions.notes in the instructions.
•• GasolGasoline, Liine, Liquid Pquid Petroletroleum Gaeum Gas (LPGs (LPG), Co), Compresmpressed Natsed Natural Gural Gas (CNas (CNG), anG), and Diesd Diesel fueel fuel are fll are flammabammable.le.
Be sure to follow the necessary safety precautions when handling these fuels and when working on theseBe sure to follow the necessary safety precautions when handling these fuels and when working on these
fuel systems.fuel systems.
•• BattBatteries eries generagenerate flte flammabammable gas wle gas when thehen they are bey are being chaing charged. rged. Keep fKeep fire and ire and sparksparks away fs away from trom the areahe area..
Make sure the area is well ventilated.Make sure the area is well ventilated.
NOTE:NOTE: The following symbols and words indicate safety information in this man-The following symbols and words indicate safety information in this man-
ual:ual:
WARNING WARNING
Indicates a hazardous situation which, if not avoided, could result in deathIndicates a hazardous situation which, if not avoided, could result in death
or serious injury.or serious injury.
CAUTION CAUTION
Indicates a hazardous situation which, if not avoided, could result in minorIndicates a hazardous situation which, if not avoided, could result in minor
or moderate injury and property damage.or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.ground. The CAUTION symbol and word are on yellow background.
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©2014 ©2014 Yale Materials HYale Materials Handling Corp.andling Corp.
TABLE OF CONTENTSTABLE OF CONTENTS
Diagrams, Diagrams, Schematics Schematics or or Arrangements.....Arrangements.................................................................................................................................................................................................................................11
Figure Figure 1. 1. Schematic/WiriSchematic/Wiring ng Diagram......Diagram..............................................................................................................................................................................................................................1......1
Figure 2. Hydraulic Schematic for Figure 2. Hydraulic Schematic for NR045EB, NDR035EB, NR035EB, NR040EB, and NDR030EB......NR045EB, NDR035EB, NR035EB, NR040EB, and NDR030EB..............................1919
Figure 3. Figure 3. Hydraulic Schematic Hydraulic Schematic for NR035DB, for NR035DB, NR040DB, NDR030DB.........NR040DB, NDR030DB..................................................................................................................... 2121
This section is for the This section is for the following models:following models:
(NR035-040DB, (NR035-040DB, NDR030DB) NDR030DB) [B295];[B295];
(NDR035EB, (NDR035EB, NR045EB) NR045EB) [D861];[D861];
(NDR030EB, (NDR030EB, NR035-040EB) NR035-040EB) [E815][E815]
Table of ContentsTable of Contents
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Figure 1. Schematic/Wiring Diagram (Sheet 1 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 1 of 18)
8800000 0 YYRRM M 11661199 DDiiaaggrraammss, , SScchheemmaattiiccs s oor r AArrrraannggeemmeennttss
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Figure 1. Schematic/Wiring Diagram (Sheet 2 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 2 of 18)
DDiiaaggrraammss, , SScchheemmaattiiccs s oor r AArrrraannggeemmeennttss 8800000 0 YYRRM M 11661199
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Figure 1. Schematic/Wiring Diagram (Sheet 3 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 3 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 4 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 4 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 5 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 5 of 18)
8800000 0 YYRRM M 11661199 DDiiaaggrraammss, , SScchheemmaattiiccs s oor r AArrrraannggeemmeennttss
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Figure 1. Schematic/Wiring Diagram (Sheet 6 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 6 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 7 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 7 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 8 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 8 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 9 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 9 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 10 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 10 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 11 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 11 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 12 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 12 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 13 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 13 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 14 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 14 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 15 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 15 of 18)
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Figure 1. Schematic/Wiring Diagram (Sheet 16 of 18)Figure 1. Schematic/Wiring Diagram (Sheet 16 of 18)
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