Yamaha RS Venture RST90Y User manual

OWNER’S MANUAL
RST90Y
8ET-28199-14
LIT-12628-02-72
ESU10012
Read this manual carefully
before operating this vehicle.

ESU10041
Read this manual carefully before operating this vehicle. This manual
should stay with this vehicle if it is sold.
U8ET14E0.book Page 1 Thursday, April 10, 2008 9:47 AM

Introduction
ESU10121
Congratulations on your purchase of a
Yamaha snowmobile. This model is the result
of Yamaha’s vast experience in the produc-
tion of fine sporting and touring snowmobiles.
It represents the high degree of craftsmanship
and reliability that have made Yamaha a lead-
er in these fields.
This manual will give you an understanding of
the operation, inspection, and basic mainte-
nance of this snowmobile. If you have any
questions concerning the operation or main-
tenance of your snowmobile, please consult a
Yamaha dealer.
Yamaha continually seeks advancements in
product design and quality. Therefore, while
this manual contains the most current product
information available at the time of printing,
there may be minor discrepancies between
your snowmobile and this manual. If there is
any question concerning this manual, please
consult a Yamaha dealer.
WARNING
EWS00670
Please read this manual carefully before
operating this snowmobile. Do not attempt
to operate this snowmobile until you have
attained adequate knowledge of its con-
trols and operating features.
Regular inspections and careful mainte-
nance, along with good operating tech-
niques, will help ensure that you safely
enjoy the capabilities and reliability of this
snowmobile.
RST90Y
OWNER’S MANUAL
©2008 by Yamaha Motor Corporation,
U.S.A.
1st Edition, March 2008
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-12628-02-72
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Important manual information
ESU10151
Particularly important information is distin-
guished in this manual by the following nota-
tions.
This is the safety alert symbol. It is used
to alert you to potential personal injury haz-
ards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
WARNING
EWS00021
A WARNING indicates a hazardous situa-
tion which, if not avoided, could result in
death or serious injury.
NOTICE
ECS00011
A NOTICE indicates special precautions
that must be taken to avoid damage to the
snowmobile or other property.
TIP
A TIP provides key information to make pro-
cedures easier or clearer.
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Contents
Location of the important labels .....1
Safety information ............................3
Description ........................................ 5
Control functions .............................. 7
Main switch .................................... 7
Starter (choke) lever ....................... 7
Throttle lever .................................. 7
Engine overheating prevention
system ......................................... 8
Throttle override system
(T.O.R.S.) .................................... 8
Speedometer unit ........................... 9
High beam indicator light .............. 10
Low coolant temperature indicator
light ............................................ 10
Fuel meter and grip/thumb
warmer level indicator ............... 10
Fuel level warning indicator .......... 12
Oil level warning indicator ............ 12
Coolant temperature warning
indicator ..................................... 13
Self-diagnosis device ................... 13
Engine stop switch ....................... 13
Headlight beam switch
“LIGHTS” ................................... 13
Grip/thumb warmer adjustment
switch ........................................ 14
Auxiliary DC jack .......................... 14
Brake lever ................................... 15
Parking brake lever ...................... 15
Shift lever ..................................... 15
Shroud latches ............................. 16
Drive guard ................................... 16
V-belt holders ............................... 17
Passenger grip warmer switch ..... 17
Footrests ...................................... 17
Backrest ....................................... 17
Storage areas ............................... 18
Fuel .............................................. 20
Suspension .................................. 21
Pre-operation checks ..................... 26
Pre-operation check list ............... 26
Operation ......................................... 28
Starting the engine ....................... 28
Break-in ........................................ 29
Riding your snowmobile ............... 29
Maximizing drive track life ............ 33
Driving .......................................... 33
Stopping the engine ..................... 34
Transporting ................................. 35
Periodic maintenance and
adjustment....................................... 36
Periodic maintenance chart for
the emission control system ..... 36
General maintenance and
lubrication chart ........................ 38
Tool kit ......................................... 40
Checking the spark plugs ............. 40
Adjusting the engine idling
speed ........................................ 41
Adjusting the throttle cable free
play ........................................... 41
Checking the throttle override
system (T.O.R.S.) ..................... 42
Checking the air filter ................... 42
Carburetors .................................. 43
High-altitude settings ................... 43
Valve clearance ........................... 44
Engine oil and oil filter cartridge ... 44
Cooling system ............................ 47
V-belt ............................................ 49
Drive chain housing ..................... 52
Brake and parking brake .............. 53
Skis and ski runners ..................... 55
Steering system ........................... 56
Drive track and slide runners ....... 57
Lubrication ................................... 60
Replacing a headlight bulb ........... 61
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Contents
Adjusting the headlight beam ....... 62
Fittings and fasteners ................... 62
Battery .......................................... 62
Replacing a fuse .......................... 63
Troubleshooting ............................. 66
Storage ............................................ 70
Specifications ................................. 72
Consumer information.................... 74
Identification number records ....... 74
YAMAHA MOTOR
CORPORATION, U.S.A.
SNOWMOBILE LIMITED
WARRANTY............................... 75
YAMAHA EXTENDED SERVICE
(Y.E.S.)....................................... 78
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Location of the important labels
1
ESU10213
Read and understand all of the labels on your vehicle. They contain important information for
safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label
becomes difficult to read or comes off, a replacement label is available from your Yamaha deal-
er.
ATTENTION
8ET-2815K-10
NOTICE
8ET-2815K-00
23
910
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Location of the important labels
2
20kg {44lbs}
LOAD LIMIT / CHARGE LIMITE
8FM-24897-01
10kg {22lbs}
LOAD LIMIT / CHARGE LIMITE
8ET-24897-00
NOTICE ATTENTION
Severe engine damage
can result from oil loss if
crankcase breather hoses
are not installed correctly.
Inspect hoses and clamps
for correct installation
after battery service or
air box removal.
See Service Manual.
Des dommages graves risquent de survenir par
suite de fuites d’huile résultant d’un mauvais
branchement des tuyaux de reniflard du carter.
Après l’entretien de la batterie ou après la
dépose de I’épurateur d’air, assurez-
vous que les brides et les tuyaux
sont installès correctement.
Consultez le manuel
d’entretien.
8GS-2815J-E0
4
78
910
5
6
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Safety information
3
ESU10203
As the vehicle’s owner, you are responsible
for the safe and proper operation of your
snowmobile. When you ride your snowmo-
bile, you must know and use the following for
your safety. Severe injury or death may result
if you ignore any of the following.
Before you operate your snowmobile
●Read the Owner’s Manual and all labels.
Become familiar with all of the operating
controls and their function. Consult a
Yamaha dealer about any control or func-
tion you do not understand.
●Wear protective clothing. Wear an ap-
proved helmet, and a face shield or gog-
gles. Also, wear a good quality snowmobile
suit, boots, and a pair of gloves or mittens
that will permit use of your thumbs and fin-
gers for operation of the controls.
●Do not operate the snowmobile after or
while drinking alcohol or taking drugs. Your
ability to operate the snowmobile is re-
duced by the influence of alcohol or drugs.
Prepare your snowmobile
●Perform the pre-operation checks each
time you use the vehicle to make sure it is
in safe operating condition. Failure to in-
spect or maintain the vehicle properly in-
creases the possibility of an accident or
equipment damage. See page 26 for a list
of pre-operation checks.
●Apply the parking brake before starting the
engine. Never drive the snowmobile with
the parking brake applied. This may over-
heat the brake disc and reduce braking abil-
ity.
While using your snowmobile
●This snowmobile was not manufactured for
use on public streets, roads, or highways.
Such use is prohibited by law, and you
could collide with another vehicle.
●Be careful where you ride. There may be
obstacles hidden beneath the snow. Stay
on established trails to minimize your expo-
sure to hazards. Ride slowly and cautiously
when you ride off of established trails. Hit-
ting a rock or stump, or running into wires
could cause an accident and injury.
●This snowmobile is not designed for use on
surfaces other than snow or ice. Use on dirt,
sand, grass, rocks, or bare pavement may
cause loss of control and may damage the
snowmobile.
●Always ride with other snowmobilers when
going on a ride. You may need help if you
run out of fuel, have an accident, or damage
your snowmobile.
●Many surfaces such as ice and hardpacked
snow require much longer stopping distanc-
es. Be alert, plan ahead and begin deceler-
ating early. The best braking method on
most surfaces is to release the throttle and
apply the brake gently—not suddenly.
Avoid carbon monoxide poisoning
All engine exhaust contains carbon monox-
ide, a deadly gas. Breathing carbon monoxide
can cause headaches, dizziness, drowsiness,
nausea, confusion, and eventually death.
Carbon monoxide is a colorless, odorless,
tasteless gas which may be present even if
you do not see or smell any engine exhaust.
Deadly levels of carbon monoxide can collect
rapidly and you can quickly be overcome and
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Safety information
4
be unable to save yourself. Also, deadly lev-
els of carbon monoxide can linger for hours or
days in enclosed or poorly-ventilated areas. If
you experience any symptoms of carbon
monoxide poisoning, leave the area immedi-
ately, get fresh air, and SEEK MEDICAL
TREATMENT.
●Do not run the engine indoors. Even if you
try to ventilate engine exhaust with fans or
open windows and doors, carbon monoxide
can rapidly reach dangerous levels.
●Do not run the engine in poorly ventilated or
partially enclosed areas such as barns, ga-
rages, or carports.
●Do not run the engine outdoors where en-
gine exhaust can be drawn into a building
through openings such as windows and
doors.
Genuine Yamaha Accessories
Choosing accessories for your snowmobile is
an important decision. Genuine Yamaha Ac-
cessories, which are available only from a
Yamaha dealer, have been designed, tested,
and approved by Yamaha for use on your
snowmobile. Many companies with no con-
nection to Yamaha manufacture parts and ac-
cessories or offer other modifications for
Yamaha vehicles. Yamaha is not in a position
to test the products that these aftermarket
companies produce. Therefore, Yamaha can
neither endorse nor recommend the use of
accessories not sold by Yamaha or modifica-
tions not specifically recommended by
Yamaha, even if sold and installed by a
Yamaha dealer.
Maintenance and storage
●When laying the snowmobile on its side for
maintenance, use a suitable stand to keep
it in a stable and level position.
●Do not leave the snowmobile on its left side
for an extended period of time. Fuel may
leak out from the fuel breather hose.
●Do not allow anyone to stand behind the
snowmobile when starting, inspecting, or
adjusting the snowmobile. A broken track,
track fittings, or debris thrown by the track
could be dangerous to the operator or by-
standers.
●Modifications made to the snowmobile not
approved by Yamaha, or the removal of
original equipment may render your snow-
mobile unsafe for use, which may cause se-
vere personal injury. Modifications may
also make the snowmobile illegal to use.
●Never store the snowmobile with fuel in the
fuel tank inside a building where ignition
sources are present such as hot water and
space heaters, an open flame, sparks,
clothes dryers, and the like. Allow the en-
gine to cool off before storing the snowmo-
bile in an enclosed space.
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Description
5
ESU10260
1. Storage compartment
2. Tool kit
3. Air filter
4. Battery
5. Coolant reservoir
6. Fuse box
7. Throttle stop screw
8. Main fuse
9. Oil filler cap
10. Passenger grip warmer switch
11. Solo touring storage area
12. Backrest
13. Rear carrier
14. Tail/brake lights
15. Slide rail suspension
16. Drive track
17. V-belt holder
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Description
6
TIP
●The snowmobile you have purchased may differ slightly from those shown in the figures of
this manual.
●Design and specifications are subjected to change without notice.
1. Brake lever
2. Parking brake lever
3. Grip warmer adjustment switch
4. Headlight beam switch
5. Engine stop switch
6. Thumb warmer adjustment switch
7. Throttle lever
8. Shift lever
9. Shroud latch
10. Main switch
11. Auxiliary DC jack
12. Starter (choke) lever
13. Tachometer
14. Low coolant temperature indicator light
15. High beam indicator light
16. Warning light
17. Self-diagnosis warning indicator
18. Coolant temperature warning indicator
19. Fuel level warning indicator
20. Oil level warning indicator
21. Speedometer
22. Grip warmer indicator
23. Select/reset button
24. Thumb warmer indicator
25. Fuel meter and grip/thumb warmer level in-
dicator
26. Odometer/tripmeter
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Control functions
7
ESU10282
Main switch
The main switch controls the ignition and
lighting systems. The various positions are
described below.
Off
The ignition circuit is switched off.
The key can be removed only in this position.
On
The ignition circuit is switched on.
Start
The starting circuit is switched on.
The starter motor cranks the engine.
NOTICE: Release the switch immediately
after the engine starts. [ECS00021]
TIP
The headlights, meter lighting, and taillights
come on after the engine is started.
ESU10300
Starter (choke) lever
Use the starter (choke) lever when starting
and warming up a cold engine.
TIP
Refer to the “Starting the engine”section on
page 28 for proper operation.
ESU10312
Throttle lever
Once the engine is running cleanly, squeez-
ing the throttle lever will increase the engine
speed and cause engagement of the drive
train. Regulate the speed of the snowmobile
by varying the throttle position. Because the
throttle is spring-loaded, the snowmobile will
decelerate, and the engine will return to idle
when it is released.
1. Off
2. On
3. Start
1. Starter (choke) lever
1. When starting a cold engine.
2. Warming up
3. When the engine is warm.
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Control functions
8
ESU10321
Engine overheating prevention
system
This model is equipped with a system, which
prevents overheating when the engine is
idling.
When the engine has been idling for 3 min-
utes or longer and the coolant temperature
has risen above 100 °C (212 °F), the engine
automatically stops to prevent overheating.
TIP
The engine can be started after it stops.
ESU10332
Throttle override system
(T.O.R.S.)
WARNING
EWS00041
If the T.O.R.S. is activated, make sure that
the cause of the malfunction has been cor-
rected and that the engine can be operated
without a problem before restarting the
engine. Continuing to operate with a mal-
function could cause loss of control or
damage.
If the carburetors or throttle cable malfunc-
tions during operation, the T.O.R.S. will oper-
ate when the throttle lever is released.
The T.O.R.S. is designed to override the igni-
tion and limit the engine speed to less than the
clutch engagement speed if the carburetors
fail to return to the idle position when the throt-
tle lever is released. (See page 72 for the
clutch engagement speed.)
Idling / starting
Running
1. Throttle lever
Idling /
starting Running Trouble
Throttle
switch Off On Off
Throttle
position
sensor
Closed Open Open
Engine Run Run
T. O. R . S .
will oper-
ate.
1. Throttle position sensor (throttle valve
closed position)
2. Throttle cable
3. Throttle switch (off)
1. Throttle position sensor (throttle valve open
position)
2. Throttle switch (on)
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Control functions
9
Trouble
TIP
●If the T.O.R.S. is activated, the warning light
and self-diagnosis warning indicator will
flash, and the two-digit code “84”will flash in
the tripmeter/odometer display.
●The T.O.R.S. monitors the condition of the
throttle position sensor, speedometer as-
sembly, and speed sensor, and will operate
if any of the monitored items is disconnect-
ed or is malfunctioning.
ESU10352
Speedometer unit
The speedometer unit is equipped with the
following:
●a digital speedometer (which shows the
riding speed)
●a tachometer (which shows engine speed)
●an odometer (which shows the total dis-
tance traveled)
●a tripmeter (which shows the distance trav-
eled since it was last set to zero)
●warning indicators (which show self-diag-
nosis, coolant temperature, fuel level, and
oil level warnings)
●indicator lights (which show high beam and
low coolant temperature conditions)
●a warning light (which shows warnings to-
gether with the warning indicators)
●a fuel meter (which shows the fuel remain-
ing in the fuel tank)
●a grip/thumb warmer level indicator (which
shows the grip warmer level or the thumb
warmer level)
After the engine is started, the tachometer
makes one sweep, and the low coolant tem-
perature indicator light, the warning light, and
all segments of the meter display turn on and
off once.
The grip warmer level is initially displayed for
5 seconds, then the display switches to the
fuel meter.
1. Throttle position sensor (throttle valve open
position)
2. Throttle switch (off)
1. Warning light “”
2. Self-diagnosis warning indicator “”
3. Two-digit code “84”
1. Tachometer
2. Low coolant temperature indicator
light “”
3. Warning light “”
4. Meter display
5. Select/reset button
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Control functions
10
Odometer and tripmeter modes
Pushing the select/reset button switches the
display between the odometer mode “ODO”
and the tripmeter mode “TRIP”.
To reset the tripmeter, push the select/reset
button for at least one second while the trip-
meter is displayed.
TIP
To switch the speedometer, odometer, and
tripmeter displays between kilometers and
miles, select the odometer mode “ODO”, and
then push the select/reset button for at least
10 seconds while the snowmobile is stopped.
ESU10410
High beam indicator light “”
The high beam indicator light comes on when
the high beams of the headlights are switched
on. (See page 13 for headlight beam switch
operation.)
ESU10482
Low coolant temperature indi-
cator light “”
The low coolant temperature indicator light
comes on when the coolant temperature is
low and informs the rider that the snowmobile
should be warmed up. After the engine is
started, warm it up until the indicator light
goes off.
The snowmobile can be operated normally af-
ter the indicator light goes off.
TIP
Drive the snowmobile at low speeds when the
low coolant temperature indicator light is on. If
the engine speed is too high, the warning light
and self-diagnosis warning indicator will flash
and the two-digit code “86”will flash in the trip-
meter/odometer display. When this occurs,
maximum engine speed is reduced to protect
the engine.
ESU10424
Fuel meter and grip/thumb
warmer level indicator
The fuel meter and grip/thumb warmer level
indicator have eight segments which show
the amount of fuel remaining in the fuel tank,
the grip warmer level, or the thumb warmer
level.
1. High beam indicator light “”
1. Low coolant temperature indicator
light “”
2. Warning light “”
3. Self-diagnosis warning indicator “”
4. Two-digit code “86”
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Control functions
11
Fuel meter
The display segments of the fuel meter disap-
pear towards “E”(Empty) as the fuel level de-
creases. When only one segment is left near
“E”, the fuel level warning indicator and the
warning light come on.
If the fuel level warning indicator and the
warning light come on, refuel as soon as pos-
sible.
TIP
The snowmobile must be stopped on a level
surface to obtain an accurate fuel meter read-
ing, since the reading changes according to
the movement and inclination of the snowmo-
bile.
Grip/thumb warmer level indicator
When the grip warmer adjustment switch is
pressed, the grip warmer indicator comes on
and the display switches to the grip warmer
level.
When the thumb warmer adjustment switch is
pressed, the thumb warmer indicator comes
on and the display switches to the thumb
warmer level.
See “Grip/thumb warmer adjustment switch”
on page 14 for detailed information.
1. Fuel meter and grip/thumb warmer level in-
dicator
1. Fuel level warning indicator “”
2. Warning light “”
1. Grip warmer indicator “”
2. Thumb warmer indicator “”
1. Grip warmer adjustment switch
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Control functions
12
TIP
●The grip/thumb warmer level is displayed
for 5 seconds after releasing the grip/thumb
warmer adjustment switch, then the display
switches to the fuel meter.
●The top segment of the grip/thumb warmer
level indicator flashes once when the
grip/thumb warmer adjustment reaches the
maximum level. The bottom segment of the
grip/thumb warmer level indicator flashes
once when the grip/thumb warmer adjust-
ment reaches the minimum level.
●When the engine is started, the grip/thumb
warmer levels are set to the levels selected
when the engine was last stopped.
ESU10451
Fuel level warning
indicator “”
The fuel level warning indicator indicates a
malfunctioning sensor, disconnected coupler,
broken lead, or short circuit when detected by
the self-diagnosis device of the snowmobile.
The fuel level warning indicator, warning light,
and all segments of the fuel meter warn the
rider of the above problems by flashing con-
tinuously.
If this occurs, have a Yamaha dealer inspect
the snowmobile as soon as possible.
ESU10460
Oil level warning indicator “”
The oil level warning indicator and the warn-
ing light come on when the engine oil level is
low.
If the oil level warning indicator and the warn-
ing light come on, place the snowmobile on a
level surface and allow it to idle for one
minute.
If the oil level warning indicator and the warn-
ing light go off, the engine oil level is sufficient,
however it is getting low. Add engine oil as
soon as possible.
If the oil level warning indicator and the warn-
ing light do not go off, check the engine oil lev-
el in the oil tank (see page 44 for engine oil
level checking procedures), and add engine
oil if necessary.
1. Thumb warmer adjustment switch 1. Fuel level warning indicator “”
2. Warning light “”
3. Fuel meter
1. Oil level warning indicator “”
2. Warning light “”
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Control functions
13
ESU10512
Coolant temperature warning
indicator “”
If the engine overheats, the coolant tempera-
ture warning indicator and the warning light
come on. When this occurs, stop the engine
immediately and allow the engine to cool
down, and then check the coolant level in the
coolant reservoir. (See page 47 for checking
procedures.)
NOTICE
ECS00041
Do not continue to operate the engine if it
is overheating.
ESU12681
Self-diagnosis device
This model is equipped with a self-diagnosis
device for various electrical circuits.
If any of those circuits are not working correct-
ly, the warning light and the self-diagnosis
warning indicator will flash, and a two-digit er-
ror code will flash slowly in the tripme-
ter/odometer display. Note the error code,
and then have a Yamaha dealer inspect the
snowmobile as soon as possible. NOTICE:
Do not continue to operate the engine
longer than necessary if there is an error
code to avoid possible engine damage.
[ECS00820]
ESU10531
Engine stop switch “”
The engine stop switch is used to stop the en-
gine in an emergency. Simply push the stop
switch to stop the engine. To start the engine,
pull the stop switch and proceed with starting
the engine. (See page 28 for engine starting
procedures.)
During the first few rides, practice using the
stop switch so that you can react quickly in an
emergency.
ESU10661
Headlight beam switch
“LIGHTS”
Push the headlight beam switch to change the
headlight to high beam “HI”or to low beam
“LO”.
1. Coolant temperature warning indicator “”
2. Warning light “”
1. Warning light “”
2. Self-diagnosis warning indicator “”
3. Two-digit error code
1. Engine stop switch “”
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Control functions
14
ESU12651
Grip/thumb warmer adjustment
switch
The grip warmer adjustment switch and the
thumb warmer adjustment switch control the
electrically heated handlebar grips and throt-
tle lever respectively.
To raise the temperature, press the respec-
tive switch to “HI”. To lower the temperature,
press the switch to “LO”. (See page 10 for
more information.)
ESU10691
Auxiliary DC jack
The auxiliary DC jack is located in the front
panel and can be used for accessories.
TIP
The auxiliary DC jack cannot be used if the
engine is not running.
To use the auxiliary DC jack
1. Start the engine.
2. Open the auxiliary DC jack cap, and then
insert the accessory power plug into the
jack.
3. After using the auxiliary DC jack, be sure
to remove the accessory power plug from
the jack and to close the auxiliary DC jack
cap.
NOTICE
ECS00120
●Do not use accessories requiring more
than the maximum rated capacity for the
auxiliary DC jack. This may overload the
circuit and cause the fuse to blow. (See
page 63 for the specified amperage.)
1. Headlight beam switch “LIGHTS”
2. High beam “HI”
3. Low beam “LO”
1. Grip warmer adjustment switch
1. Thumb warmer adjustment switch
1. Auxiliary DC jack cap
2. Auxiliary DC jack
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