Yanmar CH1900 Series User manual

CH1900 Series CAN Bus Control
Installation Manual
. . . includes CP1200 Operator Panel
MANINPBYM01
Revision 2.0

CH1900 Series Electronic Control Installation Manual
Page 2
Notice to Boat Manufacturer, Installer, and Consumer
Throughout this manual, warnings are used to alert the installer/operator to special instructions concerning a
particular service or operation that may be hazardous if performed incorrectly or carelessly. Observe these alerts
carefully!
These “safety alerts” alone cannot eliminate the hazards that they signal. Strict compliance to these special
instructions when performing installation, operation, and maintenance plus “common sense” operation are the
most effective accident prevention measures.
This device should not be used as a navigational aid to prevent collision, grounding, boat damage, or personal
injury. When the boat is moving, water depth may change too quickly to allow time for you to react. Always
operate the boat at very slow speeds if you suspect shallow water or submerged objects.
Disassembly and repair of this electronic unit should only be performed by authorized service personnel. Any
modication of the serial number or attempt to repair the original equipment or accessories by unauthorized
individuals will void the warranty. Handling and/or opening this unit may result in exposure to lead, in the form
of solder.
This product contains lead, a chemical known to the State of California to cause cancer, birth defects, and other
reproductive harm.
This product has been designed to be compliant with the above Directive.
Maximum performance, and compliance with the EMC Directive, can only be ensured by correct installation. It
is strongly recommended that the installation conforms with the following standards:
APPLICABLE STANDARDS
a) ISO 8846 Small Craft-Electrical Devices
 Protectionagainstignitionofsurroundingammablegases.
b)ISO=InternationalStandardsOrganization
This device meets or exceeds the applicable ABYC, ISO, and USCG safe boating rules, regulations, standards,
and guidelines.
SAFE BOATING ON THE WEB
U.S. Coast Guard www.uscg.mil
U.S. Power Squadron www.usps.org
NMEA 2000®is a registered trademark of the National Marine Electronics Association.
The information contained in this manual is believed to be accurate at the time of going to print but no responsibility, direct or consequential, can be accepted for damage
resulting from the use of this information. The manufacturers reserve the right to make changes, without notice, to any of its products.
RECREATIONAL CRAFT DIRECTIVE 94/25/EC
Warning
Warning

© 2006 Teleex Marine, Inc. Page 3
Overview ...................................................................4
PartsSupplied ............................................................4
SpecialToolsRequired ......................................................4
MountingInstructions........................................................5
ControlHead..............................................................5
OperatorPanel ............................................................8
ConnectingtheComponents ..................................................9
CH1900 Set-up & Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CP1200OperatorPanelTemplate.............................................. 11
CH67600ControlInterfaceTemplate...........................................12
Contents

CH1900 Series Electronic Control Installation Manual
Page 4
Overview
PARTS SUPPLIED
1. Port control with mounting kit
2. Starboard control with mounting kit
3. Handle kit
4. CP1200 operator panel with mounting kit
5. CE41400 cable harness
6. CH67019D Control Interface
The CH1900 Series Control and CP1200 Operator Panel are designed to be used with the Yanmar electronic
control system. This manual provides installation details of the control heads and operator interface panel. For
installation of other electronic components, calibration, operation, and other technical information, refer to the
Electronic Control System Installation and/or Operation Manual that is provided with each system.
The CH1900 series control consists of individual port and starboard single lever control heads, a CP1200 Operator
Panel, CE41400 interface harness, and mounting hardware. Each CH1900 control is provided with individual
adjustment screws to change detent position rmness and/or drag (rotational resistance) so the system can be
tailored to the operator’s preference.
SPECIAL TOOLS REQUIRED
1. 1-3/4 inch (45 mm) diameter hole saw
2. 2-1/2 inch (64 mm) diameter hole saw
3. Spanner wrench with 3/16 inch (4.8 mm) diameter pins

© 2006 Teleex Marine, Inc. Page 5
Mounting Instructions
Mounting the Control Head
Determine a Proper Mounting Location
The CH1900 control heads are designed to be mounted on at vertical surfaces on port and starboard sides of
the operator helm. The controls are designed to mount on surfaces from ¾ inch (19 mm) to 1-1/4 inch (32 mm)
thick.
Since each control head is secured from the inside of the mounting surface, placement must allow clearance for
the 5 inch (127 mm) diameter mounting ange, and access behind the mounting surface for attaching mounting
hardware, making harness connections, and providing access to drag and detent adjustments.
Placement of the control heads must allow for the full range of lever movement (156 degrees) without clearance
problems. Be certain that control levers can be operated through their entire range without risk of hand or nger
injury. See Fig. 1 for outline dimensions.
Figure 1: Outline Dimensions
Outline Dimensions

CH1900 Series Electronic Control Installation Manual
Page 6
Figure 2: Control Head Mounting
Mounting Instructions
Installation Diagram
Note: The port and starboard controls are unique.
Each control head is clearly labeled at the end of each harness.

© 2006 Teleex Marine, Inc. Page 7
Mounting Instructions
Installation Instructions
1. Starting with either port or starboard control, locate the desired position of center of handle and cut a 1-3/4 inch
(45 mm) diameter through hole in the mounting surface.
2. Remove the spanner nut from the front of the control. Insert the controls threaded ange through the 1-3/4 inch
hole from the inside. Re-install the spanner nut from the outside (hand tight only).
3. The control can now be rotated and positioned so that the drag adjustment screw is accessible from inside for
future adjustments. Note that since the control handle can be mounted in any position about the axis (in 10
degree increments), there is no orientation requirement for the controls.
4. Make any necessary adjustments to plum and square by shimming between the inside installation surface and
the face of the mounting ange.
5. When satised with position and alignment, tighten the spanner nut.
6. Using the holes in ange as a guide, match drill (from inside of boat) the eight ange mounting holes.
Use pilot hole for the 1/4 inch dia. mounting screws (provided). Drill pilot holes to a maximum depth of
1/2 inch (13 mm). Caution: Do not drill through outer surface of the console. Since conditions vary widely, it
may be necessary to vary the hole size to suit a particular application.
7. Install the eight mounting screws provided.
8. From outside, install woodruff key into shaft and mount center splined hub (part of handle assembly) and
tightening set screw securely. Install handle onto hub using set screw provided. The control handle can be
mounted in any position about the axis (in 10 degree increments). Choose a position that is both safe and
convenient to the boat operator.
Repeat steps 1 through 8 for the second control.

CH1900 Series Electronic Control Installation Manual
Page 8
Mounting Instructions
Mounting the Operators Panel (CP1200)
Determine a Proper Mounting Location
The CP1200 Operator Panel is designed to be mounted on at surfaces convenient for both operation and
installation.Thepanelisdesignedtomountonsurfacesfrom1/4inch(6mm)to1inch(25mm)thickwiththe
hardwareprovided.
Mount the Operator Panel
Mount the CP1200 Operator Panel Template from the back of this manual to the chosen mounting surface.
Caution: Before using a template from this manual, measure it to be certain it is to scale.
1. Mark the mounting surface for hole placement using the template. Drill four mounting holes and switch center
hole.
2. Secure operator panel to the mounting surface with four # 10 x 1-1/2 inch (38 mm) long mounting screws,
washers, and locking nuts provided.
Mount the Control Interface (see page 12 for diagram)
While the CH67019D can be mounted horizontally or vertically, the preferred mounting is vertical with the
connectors facing down.

© 2006 Teleex Marine, Inc. Page 9
Complete the installation by connecting components as shown in Fig. 3. Excess harness should be neatly coiled
and secured with nylon ties. The components may have to be disconnected for service at some point during the
boats lifetime, so leave at least 4 inches (10 cm) of clearance in all directions for releasing and removing their
connectors.
Connecting the Components
Caution: Harnesses should be run as far as practical from high current wires or wiring runs and should not
be subject to water, fuels, lubricants, or excess heat. Electrical connectors should also be protected from rain,
spray, and wash down. When possible, install components with connectors pointing downward, or at least
angled downward, to protect them from drips.
1. The CE41400 cable harness has seven connections:
a. Connect the cable marked “Port Control” to the connector on the Port control head.
b. Connect the cable marked “Starboard Control” to the connector on the Starboard control head.
c. Connect the cable marked “Operators Panel” to the connector on the CP1200 Operator Panel.
d. Connect the cable marked “Gray Connector” to the gray outlet on the CH67019D.
e. Connect the cable marked “Black Connector” to the black outlet on the CH67019D.
f. Connect the cable marked “Trolling Switch” to the Trolling Switch Connections (if applicable).
g. Connect the cable marked “CAN Bus” to the NMEA 2000 Connector/Main CAN Bus connection.
Refer to points a-g on the diagram below. Note that “xx” as in CE107xx is cable length in feet.
Figure 3: Connection Diagram
NMEA 2000 Connector
CH67019D
CE41600 Cable Harness
CP1900
Port
CP1900
Starboard
CP1200
Trolling Switch Connections
Port
Control
Operators
Panel
Starboard
Control
Gray
Connector
Black
Connector
Trolling
Switch
CAN Bus
a
b
d
e
f
g
c

CH1900 Series Electronic Control Installation Manual
Page 10
CH1900 Setup & Operation
Figure 4: Drag Adjustment Location
Control Head Drag and Detent Adjustment
Thedetentadjustmentscrewislocatedontheinsideendofeachcontrolheadandrequiresaatscrewdriverfor
adjustment.Detentrmnessisincreasedbyrotatingthescrewclockwise,anddecreasedwithcounterclockwise
rotation.Itisrecommendedthatadjustmentsbemadebyturningthescrewinsmallincrements(nogreaterthan
½turn),thenfeelingtheresultantchangeatthehandle.
After all controls and system components have been mounted and interconnected, the system must be set up to
agree with the engines, transmissions, and operators preferences. For calibration, feature selection, and system
operation, refer to the Electronic Control System Installation Manual.
EachCH1900controlhasbeenfactorypre-setforcomfortabledetentanddragoperation.However,ifanoperator
desiresadifferent“feel”tothecontrols,adjustmentscanbemadeasfollows:
Control lever drag:
Thedragadjustmentscrewislocatedonthesideofeachcontrolhead.Adjustmentrequiresa5/32”hexallen
wrench.Dragisincreasedbyrotatingthescrewclockwise,anddecreasedwithcounterwiserotation.Be aware
that noticeable drag changes are made with relatively small adjustments to the screw. It is recommended that
adjustmentsbemadebyturningthescrewinsmallincrements(nogreaterthan1/4turn)andthenfeelingthe
resultantchangeatthehandle.
Caution: Turning the adjustment screw too tight can damage the drag adjustment.
Figure 5: Detent Adjustment Location
Drag
adjustment
screw
Detent
adjustment
screw

© 2006 Teleex Marine, Inc. Page 11
CP1200 Operator Panel Template

CH1900 Series Electronic Control Installation Manual
Page 12
CH67600 Control Interface
U.S. to Metric
4 inches = 101.6 mm
1.535 inches = 39 mm
5.217 inches = 132.5 mm
.610 inches = 15.5 mm
4.677 inches = 118.8 mm
1.441 inches = 36 mm
Drawing not to scale