YASKAWA MP2000 Series User manual

Model: JAPMC-PL2300-E
Counter Module
Machine Controller MP2000 Series
CNTR-01 USER'S MANUAL
MANUAL NO. SIEP C880700 27B
CNTR-01
CNTR-01
RUN
RUN
ERR
ERR
CH2
CH2
CH1
CH1
CN1
CN1

Copyright ©2005 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is con-
stantly striving to improve its high-quality products, the information contained in this manual is
subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is
any liability assumed for damages resulting from the use of the information contained in this
publication.

3
Using this Manual
CNTR-01 indicates the counter module for the MP2000 series Machine Controller.
Please read this manual to ensure correct usage of the CNTR-01. Keep this manual in a safe place for future reference.
■Graphic Symbols Used in this Manual
The graphic symbols used in this manual indicate the following type of information.
■Indication of Reverse Signals
In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/) before
the signal name, as shown in the following example:
Notation Examples
■Copyrights
• This symbol is used to indicate important information that should be memorized or minor precautions,
such as precautions that will result in alarms if not heeded.
• S-ON = /S-ON
• P-CON = /P-CON
• Microsoft, Windows, Windows NT, and Internet Explorer are registered trademarks of the Microsoft Corporation.
• Pentium is a registered trademark of the Intel Corporation.
• Other product names and company names are the trademarks or registered trademarks of the respective company. “TM”
and the ®mark do not appear with product or company names in this manual.

4
■Related Manuals
Refer to the following related manuals as required.
Thoroughly check the specifications, restrictions, and other conditions of the product before attempting to use it.
Manual Name Manual Number Contents
Machine Controller MP2300 Communication
Module
User’s Manual
SIEPC88070004
Describes the functions, specifications, and application
methods of the MP2300 Communication Modules (217IF,
218IF, 260IF, 261IF).
Machine Controller MP900 Series
User's Manual
Ladder Programming
SIEZ-C887-1.2Describes the instructions used in MP900/MP2000 ladder
programming.
Machine Controller MP
User's Manual
Motion Programming
SIEZ-C887-1.3Describes the instructions used in MP900/MP2000 motion
programming.
Machine Controller MP900/MP2000 Series
MPE720 Software for Programming Device
User’s Manual
SIEPC88070005Describes how to install and operate the MP900/MP2000
Series programming system (MPE720).
ΣSeries SGM/SGD
User’s Manual SIE-S800-26.3Describes the ΣSeries SERVOPACK models, specifications
and capacity selection methods.
ΣSeries SGM/SGDB
User’s Manual SIE-S800-26.4Describes the ΣSeries SERVOPACK models, specifications
and capacity selection methods.
Σ-II Series
SGMH/SGDM User’s Manual SIEPS80000005
Describes the installation, wiring, trial operation, function
applications methods, maintenance, and inspection of the Σ-II
Series SERVOPACKs.
Σ-II Series
SGMH/SGDM User’s Manual SIEPS80000015
Describes the installation, wiring, trial operation, function
applications methods, maintenance, and inspection of the Σ-II
Series SERVOPACKs.
Σ-III Series SGMS/SGDS
User’s Manual SIEPS80000000
Describes the models, capacities, selection methods, ratings,
characteristics, diagrams, cables, peripheral devices, wiring,
panel installation, trial operation, adjustment, function
application methods, maintenance, and inspection of the Σ-III
Series SERVOPACKs and Servomotors.
Σ-III Series SGMS/SGDS
Digital Operator
Instructions
TOBPS80000001Describes the operation methods of the JUSP-OP05A Digital
Operator.
Σ-III Series SGMS/SGDS
User’s Manual
For MECHATROLINK-II communications
SIEPS80000011
Describes the models, capacities, selection methods, ratings,
characteristics, diagrams, cables, peripheral devices, wiring,
panel installation, trial operation, adjustment, function
application methods, maintenance, inspection, and
MECHATROLINK communication of the -III Series
SERVOPACKs and Servomotors.
Machine Controller MP900/MP2000 Series
Linear Servomotor Manual SIEPC88070006Describes the connection methods, setting methods, and other
information for Linear Servomotors.
Machine Controller MP900 Series
New Ladder Editor
Programming Manual
SIE-C887-13.1
Describes the programming instructions of the New Ladder
Editor, which assists MP900/MP2000 Series design and
maintenance.
Machine Controller MP900 Series
New Ladder Editor
User’s Manual
SIE-C887-13.2Describes the operating methods of the New Ladder Editor,
which assists MP900/MP2000 Series design and maintenance.
Machine Controller MP900/MP2000 Series
User’s Manual
MECHATROLINK System
SIEZ-C887-5.1
Describes the distributed I/O Module for the
MECHATROLINK Modules for MP900/MP2000 Series
Machine Controllers.

5
Safety Information
The following conventions are used to indicate precautions in this manual. These precautions are provided to ensure
the safe operation of the MP2000 series and connected devices. Information marked as shown below is important for
the safety of the user. Always read this information and heed the precautions that are provided.
The conventions are as follows:
Indicates precautions that, if not heeded, could possibly result in loss of life, serious
injury, or property damage.
Indicates precautions that, if not heeded, could result in relatively serious or minor injury,
or property damage.
If not heeded, even precautions classified under can lead to serious results
depending on circumstances.
Indicates prohibited actions. Specific prohibitions are indicated inside .
For example, indicates prohibition of open flame.
Indicates mandatory actions. Specific actions are indicated inside .
For example, indicates mandatory grounding.
WARNING
CAUTION
CAUTION
PROHIBITED
MANDATORY
●

6
Safety Precautions
The following precautions are for checking products on delivery, storage, transportation, installation, wiring, operation,
maintenance, inspection, and disposal. These precautions are important and must be observed.
■Storage and Transportation
• Before starting operation in combination with the machine, ensure that an emergency stop procedure
has been provided and is working correctly.
There is a risk of injury.
• Do not touch anything inside the MP2000 series.
There is a risk of electrical shock.
• Always keep the front cover attached when power is being supplied.
There is a risk of electrical shock.
• Observe all procedures and precautions given in this manual for trial operation.
Operating mistakes while the servomotor and machine are connected can cause damage to the machine or even
accidents resulting in injury or death.
• Do not remove the module, front cover, cables, connector while power is being supplied.
There is a risk of electrical shock.
• Do not damage, pull on, apply excessive force to, place heavy objects on, or pinch cables.
There is a risk of electrical shock, operational failure or burning of the MP2000 series.
• Do not attempt to modify the MP2000 series in any way.
There is a risk of injury or device damage.
• Do not approach the machine when there is a momentary interruption to the power supply. When
power is restored, the machine controller and the connecting devices may start operation suddenly.
Provide suitable safety measures to protect people when operation restarts.
There is a risk of injury.
• Do not allow installation, disassembly, or repairs to be performed by anyone other than specified
personnel.
There is a risk of electrical shock or injury.
• Do not store or install the MP2000 series in the following locations.
• Direct sunlight
• Ambient temperature exceeds the storage or operating conditions
• Ambient humidity exceeds the storage or operating conditions
• Rapid changes in temperature or locations subject to condensation
• Corrosive or flammable gas
• Excessive dust, dirt, salt, or metallic powder
• Water, oil, or chemicals
• Vibration or shock
• Do not subject the MP2000 series to halogen gases, such as fiuorine, chlovine, bromine, and iodine,
at any time even during transportation or installation.
There is a risk of device damage or injury.
• Do not overload the MP2000 series during transportation.
There is a risk of injury or an accident.
WARNING
CAUTION

7
■Storage and Transportation (cont’d)
■Installation
■Wiring
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames,
pallets, or plywood, the packing materials must be treated before the product is packaged, and
methods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30
minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed
with fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes
resulting from the fumigation process. In particular, disinfectants containing halogen, which includes chlorine,
fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
• Never use the MP2000 series in locations subject to water, corrosive atmospheres, or flammable
gas, or near burnable objects.
There is a risk of electrical shock or fire.
• Do not step on the MP2000 series or place heavy objects on the MP2000 series.
There is a risk of injury.
• Do not allow foreign objects to enter the MP2000 series.
There is a risk of element deterioration inside, an accident, or fire.
• Always mount the MP2000 series in the specified orientation.
There is a risk of an accident.
• Do not subject the MP2000 series to strong shock.
There is a risk of an accident.
• Check the wiring to be sure it has been performed correctly.
There is a risk of motor run-away, injury, or an accident.
• Always use a power supply of the specified voltage.
There is a risk of burning.
• In places with poor power supply conditions, take all steps necessary to ensure that the input power
supply is within the specified voltage range.
There is a risk of device damage.
• Install breakers and other safety measure to provide protection against shorts in external wiring.
There is a risk of fire.
• Provide sufficient shielding when using the MP2000 series in the following locations.
There is a risk of device damage.
• Noise, such as from static electricity
• Strong electromagnetic or magnetic fields
• Radiation
• Near to power lines
CAUTION
CAUTION
CAUTION

8
■Selecting, Separating, and Laying External Cables
■Maintenance and Inspection Precautions
■Disposal Precautions
■General Precautions
• Consider the following items when selecting the I/O signal lines (external cables) to connect the
MP2000 series to external devices.
• Mechanical strength
• Noise interference
• Wiring distance
• Signal voltage, etc.
• Separate the I/O signal lines from the power lines both inside and outside the control box to reduce
the influence of noise from the power lines.
If the I/O signal lines and power lines are not separated properly, malfunctioning may result.
• Do not attempt to disassemble the MP2000 series.
There is a risk of electrical shock or injury.
• Do not change wiring while power is being supplied.
There is a risk of electrical shock or injury.
• Dispose of the MP2000 series as general industrial waste.
Observe the following general precautions
to ensure safe application.
• The products shown in illustrations in this manual are sometimes shown without covers or protective guards. Always
replace the cover or protective guard as specified first, and then operate the products in accordance with the manual.
• The drawings presented in this manual are typical examples and may not match the product you received.
• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representative or one of the
offices listed on the back of this manual.
CAUTION
鉄板製のセパレータ
ディジタル
入出力信号
ケーブル
一般制御回路
のケーブル
動力回路の
ケーブル
外部配線の分離例
Example of Separated External Cables
Steel separator
Power
circuit
cables
General
control
circuit
cables
Digital I/O
signal
cables
CAUTION
CAUTION

9
Warranty
( 1 ) Details of Warranty
Warranty Period
The warranty period for a product that was purchased (hereinafter called “delivered product”) is one year from the time
of delivery to the location specified by the customer or 18 months from the time of shipment from the Yaskawa factory,
whichever is sooner.
Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs during the
warranty period above. This warranty does not cover defects caused by the delivered product reaching the end of its
service life and replacement of parts that require replacement or that have a limited service life.
This warranty does not cover failures that result from any of the following causes.
1. Improper handling, abuse, or use in unsuitable conditions or in environments not described in product catalogs or
manuals, or in any separately agreed-upon specifications
2. Causes not attributable to the delivered product itself
3. Modifications or repairs not performed by Yaskawa
4. Abuse of the delivered product in a manner in which it was not originally intended
5. Causes that were not foreseeable with the scientific and technological understanding at the time of shipment from
Yaskawa
6. Events for which Yaskawa is not responsible, such as natural or human-made disasters
( 2 ) Limitations of Liability
1. Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises due to
failure of the delivered product.
2. Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program execu-
tion of the programs provided by the user or by a third party for use with programmable Yaskawa products.
3. The information described in product catalogs or manuals is provided for the purpose of the customer purchasing
the appropriate product for the intended application. The use thereof does not guarantee that there are no infringe-
ments of intellectual property rights or other proprietary rights of Yaskawa or third parties, nor does it construe a
license.
4. Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights or other
proprietary rights of third parties as a result of using the information described in catalogs or manuals.

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( 3 ) Suitability for Use
1. It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that apply if the
Yaskawa product is used in combination with any other products.
2. The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment used by
the customer.
3. Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the application
is acceptable, use the product with extra allowance in ratings and specifications, and provide safety measures to
minimize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical interference, or use in conditions or
environments not described in product catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle systems,
medical equipment, amusement machines, and installations subject to separate industry or government regula-
tions
• Systems, machines, and equipment that may present a risk to life or property
• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or sys-
tems that operate continuously 24 hours a day
• Other systems that require a similar high degree of safety
4. Never use the product for an application involving serious risk to life or property without first ensuring that the sys-
tem is designed to secure the required level of safety with risk warnings and redundancy, and that the Yaskawa
product is properly rated and installed.
5. The circuit examples and other application examples described in product catalogs and manuals are for reference.
Check the functionality and safety of the actual devices and equipment to be used before using the product.
6. Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to prevent
accidental harm to third parties.
( 4 ) Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and manuals may be changed at
any time based on improvements and other reasons. The next editions of the revised catalogs or manuals will be pub-
lished with updated code numbers. Consult with your Yaskawa representative to confirm the actual specifications
before purchasing a product.