YASKAWA CC-Link User manual

CC-Link 通信
安川インバータオプション
取扱説明書
形式 SI-C3
CC-Link
YASKAWA AC Drive Option
Type: SI-C3
Installation Manual
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
COSMOS（140×182）（和英併記）新CI 改版<1>2011.8
MANUAL NO. TOBP C730600 83C

2YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . 10
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . .13
6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . 32
7 BASIC FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 CC-LINK DATA TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
10 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . .57
11 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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4 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
1 Preface and Safety
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final
system design. Under no circumstances should any YASKAWA product be incorporated into
any product or design as the exclusive or sole safety control. Without exception, all controls
should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be
supplied to the end user with appropriate warnings and instructions as to the safe use and
operation of that part. Any warnings provided by YASKAWA must be promptly provided to
the end user. YASKAWA offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
uApplicable Documentation
The following manuals are available for the CC-Link Option:
Option
YASKAWA AC Drive Option
CC-Link
Installation Manual
Manual No.: TOBP C730600 83
(This book)
This guide is packaged together with the product and contains information
necessary to install the option and set related drive parameters.
YASKAWA AC Drive Option
CC-Link
Technical Manual
Manual No.: SIEP C730600 83
The technical manual contains detailed information about the option. Access
the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
Drive
YASKAWA AC Drive
Manuals
Drive manuals contain basic installation and wiring information in addition
to detailed parameter setting, fault diagnostic, and maintenance information.
The most recent versions of these manuals are available for download on our
documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 5
uTerms
uRegistered Trademarks
• CC-Link is a registered trademark of the CC-Link Partner Association.
• Other company names and product names listed in this manual are registered trademarks
of those companies.
uSupplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. The
option must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
Note: Indicates supplemental information that is not related to safety messages.
Option: YASKAWA AC Drive Option CC-Link
Drive: • YASKAWA AC Drive 1000-Series (A1000, D1000, U1000, Z1000U)
• YASKAWA AC Drive GA700
• YASKAWA AC Drive GA800
Keypad: • LCD Operator for YASKAWA AC Drive 1000-Series
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA700 and GA800
• LED Keypad for YASKAWA AC Drive GA700 and GA800
Energy-Saving Unit: YASKAWA D1000 Series Power Regenerative Converter
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could cause death or serious
injury.
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1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
nGeneral Safety
CAUTION
Indicates a hazardous situation, which, if not avoided, could cause minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
General Precautions
• The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Be sure to reinstall covers or shields before operating any
devices. The option should be used according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all
products covered by this manual.
• The products and specifications described in this manual or the content and presentation
of the manual may be changed without notice to improve the product and/or the manual.
• Contact Yaskawa or a Yaskawa representative and provide the manual number shown on
the front cover to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 7
WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive or drive circuitry in any way not
explained in this manual.
Failure to comply could cause death or serious injury and will void warranty. Yaskawa is
not responsible for any modification of the product made by the user. Do not modify this
product.
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user.
Do not expose the drive or the option to halogen group disinfectants. Do not pack the
drive or the option in fumigated or sterilized wooden materials. Do not sterilize the
entire package after packing the product.
Failure to comply could damage electrical components in the option.
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8 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
2 Overview
2 Overview
CC-Link Option (Model: SI-C3) is designed for connecting a drive to a field network using
the CC-Link protocol. This option conforms to CC-Link Ver.1.10.
Install the option/CC-Link option on a drive to perform the following functions from a
CC-Link master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
Figure 1
Figure 1 CC-Link Approved
uCompatible Products
The option can be used with the products in Table 1.
Table 1 Compatible Products
Note: Refer to the option package labeling in the field designated “PRG” (four digit number)” or the
option labeling in the field designated “C/N” (S + four digit number)” to identify the option
software version.
Product Series
<1> Refer to “PRG” on the drive nameplate for the software version number.
<2> Before you install the option on a YASKAWA D1000 Series Power Regenerative Converter, make sure that the
option software version is PRG: 0106 or later.
Model(s) Software Version <1>
A1000 CIMR-AA ≥1020
D1000
<2>
CIMR-DA
≥2005
≥3013 (for a 400 V class 630kW
unit)
U1000
CIMR-UA
≥1010
CIMR-UE
CIMR-UP
CIMR-UW
Z1000U
CIMR-ZA
≥6110
CIMR-ZE
CIMR-ZP
CIMR-ZW
GA700 CIPR-GA70 ≥1010
GA800 CIPR-GA80 ≥9010
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YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 9
3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 2 on page 10 for details. Contact the
distributor where the option was purchased or contact Yaskawa or a Yaskawa
representative about any problems with the option.
uContents and Packaging
Table 2 Contents of Package
uInstallation Tools
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5 mm (0.1 in)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Description:
<1> GA700 and GA800 drives do not use the ground wire.
<2> GA700 and GA800 drives use two screws only.
Option
Ground
Wire
<1>
Screws
LED Labels Installation
Manual
1000-Series GA700 and
GA800
−
Quantity: 11
3
<2>
111
L.EER
RD
L.RUN
SD
MANUAL
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10 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
4 Option Components
4 Option Components
uCC-Link Option
Figure 2
Figure 2 Option Card
uOption Modular Connector
Table 3 Option Terminal Descriptions
A – Connector (CN5) F – LED (L.ERR) <1>
<1> Refer to Option LED Display on page 11 and Fault LED Display on Option Side on page 52 for details on the
LEDs.
<2> Connect the provided ground wire during installation. Installation on GA700 and GA800 drives does not require
the ground wire.
B – Installation hole G – Ground Terminal (FE) and installation
hole
<2>
C – LED (L.RUN) <1>
D–LED(SD) <1> H – CC-Link Terminal block (CN1)
E – LED (RD)
<1> I – Option model number
Terminal Terminal Description
1DA
Communication Data +
2DB
Communication Data –
3DG
Signal Ground
4SLD
Shield
5SLD
Shield
Underside
HI
GFE
B
C
D
A
SI-C3
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 11
Figure 3
Figure 3 Option Modular Connector (CN1)
uOption LED Display
nDefining Option LED States
Figure 4
Figure 4 Option LED Labels
Table 4 Option LED States
Name Indication Operating Status Description
Color Status
L.RUN Green
ON Normal operation Receiving data normally
OFF Timed out
• Timed out waiting to receive
• Logging onto the network
• During reset
L.ERR Red
ON CRC error • CRC error
• Station address setting error (F6-10 = 0)
OFF During
communications
• Normal communications
• During reset
SD Red
ON Sending data
Sending data
Note: LED may appear to flash with slower
baud rates.
OFF No data transfer • No data being sent
• During reset
Top View
DA
12345
DB DG SLD SLD
Side View
12345
L.ERR
RD
L.RUN
SD
GA700 and GA800 Label1000-Series Label
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4 Option Components
12 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
uSetting Station Address
Set drive parameter F6-10 to a station address (Range 1 to 64) unique to the network. If set
to 0, the L.ERR light will turn on and a Station Address Error (AEr) will occur.
RD Red
ON Detecting data received
Detecting data that was received
Note: LED may appear to flash with slower
baud rates.
OFF Waiting for data • Data not yet received
• During reset
Name Indication Operating Status Description
Color Status
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YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 13
5 Installation Procedure
5 Installation Procedure
uSection Safety
DANGER
Electric Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time
specified on the warning label. The internal capacitor remains charged even after the drive
is de-energized. The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the
drive is safe.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
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5 Installation Procedure
14 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
Failure to comply could damage the option.
WARNING
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 15
uProcedures for Installing and Wiring Options on a Drive
Procedures for installing and wiring options differ depending on the drive model.
Refer to Table 5 to check the procedures for installing and wiring options on a drive.
Table 5 Procedures for Installing and Wiring Options on a Drive
Product Series Procedures for Installing and
Wiring Options on a Drive Page
A1000 Procedure A 16
D1000 Procedure A 16
U1000 Procedure A 16
Z1000U Procedure A 16
GA700 Procedure B 22
GA800 Procedure B 22
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5 Installation Procedure
16 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
nProcedure A
This section shows the procedure to install and wire the option on a 1000-series drive.
Prepare the Drive for the Option
1. Correctly wire the drive as specified by the manual packaged with the drive.
2. Make sure that the drive functions correctly.
Refer to Figure 5 for an exploded view of the drive with the option and related components
for reference in the installation procedure.
Figure 5
Figure 5 Drive Components with Option
A – Insertion point for CN5
connector
I – Ground wire
J – Option modular connector CN1
B – SI-C3 option K – Drive grounding terminal (FE)
C – Drive front cover L – Connector CN5-A
D – Keypad M – Connector CN5-B
(Not available for communication option
installation.)
E – LED label
F – Drive terminal cover
G – Removable tabs for wire
routing
N – Connector CN5-C
(Not available for communication option
installation.)
H – Included screws
F
H
L
M
N
K
I
BC
D
E
A
G
L.EER
RD
L.RUN
SD
J
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 17
Install the Option
Remove the front covers of the drive before you install the option.
Refer to the drive manual for information about how to remove the front covers. Different
drive sizes have different cover removal procedures.
You can only install this option into the CN5-A connector on the drive control board.
DANGER! Electrical Shock Hazard. Do not inspect, connect, or disconnect any wiring while the drive is
energized. Failure to comply will cause death or serious injury. Before servicing, disconnect all power to the
equipment and wait for at least the time specified on the warning label. The internal capacitor remains
charged even after the drive is de-energized. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the drive is
safe.
1. Shut off power to the drive, wait the appropriate amount of time for voltage to
dissipate, then remove the keypad (D) and front covers (C, F).
Refer to the manual packaged with the drive for details on keypad and cover
removal.
NOTICE: Damage to Equipment. Observe proper electrostatic discharge (ESD) procedures when handling
the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry.
Figure 6
Figure 6 Remove the Keypad, Front Cover, and Terminal Cover
C
D
F
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5 Installation Procedure
18 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
2. Affix the LED label (E) in the appropriate position on the drive front cover (C).
Figure 7
Figure 7 Affix the LED Label
3. Insert the option card (B) into the CN5-A (L) connector on the drive and fasten it into
place using one of the included screws (H). Tighten the screw to 0.5 to 0.6 Nm (4.4
to 5.3 inlb).
Figure 8
Figure 8 Insert the Option
L.EER
RD
L.RUN
SD
C
E
NS MS
L
H
B
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual 19
4. Connect one end of the ground wire (I) to the ground terminal (K) using one of the
remaining provided screws (H). Connect the other end of the ground wire (I) to the
remaining ground terminal and installation hole on the option (B) using the last
remaining provided screw (H). Tighten both screws to 0.5 to 0.6 Nm (4.4 to 5.3
inlb).
Figure 9
Figure 9 Connect the Ground Wire
Note: The drive has only two ground terminal screw holes (K). Two ground wires should share the
same ground terminal when connecting three options.
Figure 10
Figure 10 Connecting the Ground Terminal
H
I
K
B
SI-T3
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5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 83C YASKAWA AC Drive Option SI-C3 Installation Manual
5. Select the proper CC-Link dedicated communication cable according to Table 6.
Route the option wiring inside the enclosure as shown in Figure 11-B. Take proper
precautions so that the front covers will easily fit back onto the drive.
Users may also choose to route the option wiring through openings on the front
cover of some models. Remove the perforated tabs on the left side of the front cover
as shown in Figure 11-A to create the necessary openings on these models.
Refer to the Peripheral Devices & Options section of the drive instruction manual for
more information.
Note: 1. Separate communication cables from main circuit wiring and other electrical lines to avoid potential
sources of electrical interference.
2. Connect the terminator (model No.: JEPMC-W6022-E) to the option modular connector (CN1) on the
end drive of the communication lines.
Figure 11
Figure 11 Wire Routing Examples
B
A
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