YASKAWA CIMR-JC4A0002BAA User manual

MANUAL NO. TOEP C710606 26B
YASKAWA AC Drive-J1000
Compact V/f Control Drive
Quick Start Guide
Type: CIMR-JU
Models: 200 V Class, Three-Phase Input: 0.1 to 5.5 kW
200 V Class, Single-Phase Input: 0.1 to 2.2 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Contém manual suplementar em Português.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting 5
Periodic Inspection &
Maintenance 6
Specifications A
Parameter List B
Standards Compliance C
Peripheral Devices &
Options 7
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Northern Industrial
Thwaites Close
Blackburn
Lancashire
BB1 2QQ
United Kingdom
ESTABLISHED IN 1978
NORTHERN INDUSTRIAL
Northern Industrial is a leading global supplier of industrial automation parts
and repairs based in the UK. We provide a wide range of automation solutions
from sourcing obsolete parts to express repairs and new part upgrades. Visit
nicontrols.com for more information.
[phone]
[email protected]
www.nicontrols.com
NI NORTHERN
INDUSTRIAL WWW.NICONTROLS.COM
Cert No. 11848
ISO 9001: 2008

This Page Intentionally Blank
2YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive – J1000 Quick Start Guide
Copyright © 2008 YASKAWA ELECTRIC CORPORATION. All rights reserved.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, mechanical, electronic, photocopying, recording,
or otherwise, without the prior written permission of Yaskawa. No patent liability is assumed
with respect to the use of the information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the information contained in this
manual is subject to change without notice. Every precaution has been taken in the preparation
of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any
liability assumed for damages resulting from the use of the information contained in this
publication.
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Table of Contents
i. PREFACE & GENERAL SAFETY ........................9
i.1 Preface .................................................................. 10
Applicable Documentation ..........................................10
Symbols..................................................................10
Terms and Abbreviations............................................10
i.2 General Safety ....................................................... 11
Supplemental Safety Information..................................11
Safety Messages ......................................................12
Drive Label Warnings ................................................15
Warranty Information .................................................16
Quick Reference.......................................................16
1. RECEIVING .........................................................17
1.1 Section Safety........................................................ 18
1.2 Model Number and Nameplate Check.................... 19
Nameplate...............................................................19
1.3 Component Names ................................................ 22
IP20/Open-Chassis ...................................................22
Front Views .............................................................24
2. MECHANICAL INSTALLATION .........................25
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2.1 Section Safety.................................................................. 26
2.2 Mechanical Installation .................................................... 29
Installation Environment .......................................................29
Installation Orientation and Spacing........................................30
Exterior and Mounting Dimensions .........................................32
3. ELECTRICAL INSTALLATION.................................... 35
3.1 Section Safety.................................................................. 36
3.2 Standard Connection Diagram......................................... 39
3.3 Main Circuit Connection Diagram .................................... 42
Single-Phase 200 V Class (CIMR-JoBA0001 ~ 0010)................42
Three-Phase 200 V Class (CIMR-Jo2A0001 ~ 0020);
Three-Phase 400 V Class (CIMR-Jo4A0001 ~ 0011) ...............42
3.4 Terminal Block Configuration.......................................... 43
3.5 Protective Covers ............................................................ 44
IP20/Open-Chassis Cover Removal and Installation...................44
3.6 Main Circuit Wiring .......................................................... 46
Main Circuit Terminal Functions .............................................46
Wire Gauges and Tightening Torque.......................................46
Main Circuit Terminal Power Supply and Motor Wiring................49
3.7 Control Circuit Wiring...................................................... 52
Control Circuit Terminal Block Functions..................................53
Terminal Configuration.........................................................54
Wiring Procedure ................................................................56
3.8 I/O Connections ............................................................... 59
Sinking/Sourcing Mode Switch...............................................59
3.9 Main Frequency Reference .............................................. 62
DIP Switch S1 Analog Input Signal Selection............................62
3.10 Braking Resistor.............................................................. 64
Installation.........................................................................64
3.11 Interlocking with Connected Machinery .......................... 66
Drive Ready Signal .............................................................66
3.12 Wiring Checklist .............................................................. 67
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4. START-UP PROGRAMMING & OPERATION............. 69
4.1 Section Safety.................................................................. 70
4.2 Using the Digital LED Operator........................................ 73
Keys, Displays, and LEDs.....................................................73
Digital Text Display .............................................................75
LED Screen Displays...........................................................76
LO/RE LED and RUN LED Indications ....................................76
Menu Structure for Digital LED Operator..................................78
4.3 The Drive and Programming Modes ................................ 79
Navigating the Drive and Programming Modes..........................80
Changing Parameter Settings or Values ..................................83
Verifying Parameter Changes: Verify Menu ..............................84
Switching Between LOCAL and REMOTE................................85
Parameters Available in the Setup Group.................................86
4.4 Start-up Flowchart ........................................................... 87
Flowchart: Basic Start-up......................................................87
4.5 Basic Operation ............................................................... 88
Initialize Parameter Values: A1-03..........................................88
Frequency Reference Source: b1-01.......................................88
Run Command Input Selection: b1-02 .....................................90
Stopping Method Selection: b1-03..........................................92
Acceleration/Deceleration: C1-01 to C1-04...............................93
Drive Duty and Carrier Frequency Selection: C6-01 and C6-02
......................................................................................95
Multi-Step Speed Operation (4-Step Speed).............................97
E1: V/f Characteristics ....................................................... 101
Motor Parameters: E2-01 to E2-03 ....................................... 104
Digital Output: H2-01 ......................................................... 105
Analog Outputs: H4-01 to H4-03 .......................................... 105
Motor Protection: L1-01 and L1-02 ....................................... 107
Drive Status Monitors: U1-01 to U4-13 .................................. 110
4.6 Powering Up the Drive ....................................................112
Powering Up the Drive and Operation Status Display ............... 112
V/f Pattern Setting............................................................. 113
4.7 No-Load Operation Test Run ..........................................114
No-Load Operation Test Run............................................... 114
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4.8 Test Run with Load Connected.......................................116
Test Run with the Load Connected ....................................... 116
4.9 Verifying and Backing Up Parameter Settings................117
Parameter Access Level: A1-01 ........................................... 117
Password Settings: A1-04, A1-05 ......................................... 117
Copy Function (Optional).................................................... 117
4.10 Test Run Checklist .........................................................119
5. TROUBLESHOOTING ............................................... 121
5.1 Section Safety.................................................................122
5.2 Motor Performance Fine Tuning .....................................125
Parameters for Tuning the Drive .......................................... 125
Motor Hunting and Oscillation Control Parameters ................... 126
5.3 Drive Alarms, Faults, and Errors.....................................127
Types of Alarms, Faults, and Errors ...................................... 127
Alarm and Error Displays.................................................... 128
5.4 Fault Detection ...............................................................130
Fault Displays, Causes and Possible Solutions ....................... 130
5.5 Alarm Detection ..............................................................140
Alarm Codes, Causes, and Possible Solutions ........................ 140
5.6 Operator Programming Errors ........................................145
oPE Codes, Causes, and Possible Solutions .......................... 145
5.7 Diagnosing and Resetting Faults....................................147
Fault Occurs Simultaneously with Power Loss ........................ 147
If the Drive Still has Power After a Fault Occurs ...................... 147
Viewing Fault History Data After Fault ................................... 147
Fault Reset Methods ......................................................... 148
5.8 Troubleshooting without Fault Display...........................149
Cannot Change Parameter Settings...................................... 149
Motor Does Not Rotate Properly after Pressing RUN Button or
after Entering External Run Command ................................. 150
6. PERIODIC INSPECTION & MAINTENANCE ...........159
6.1 Section Safety.................................................................160
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6.2 Inspection.......................................................................163
Recommended Daily Inspection........................................... 163
Recommended Periodic Inspection....................................... 164
6.3 Periodic Maintenance .....................................................167
Replacement Parts............................................................ 167
6.4 Drive Cooling Fans .........................................................170
Number of Cooling Fans..................................................... 170
Cooling Fan Replacement .................................................. 171
7. PERIPHERAL DEVICES & OPTIONS ...................... 175
7.1 Section Safety.................................................................176
7.2 Drive Options and Peripheral Devices ............................178
7.3 Connecting Peripheral Devices ......................................180
7.4 Installing Peripheral Devices ..........................................182
Installing a Molded Case Circuit Breaker (MCCB) and Earth
Leakage Circuit Breaker (ELCB) ......................................... 182
Application Precautions when Installing a GFCI....................... 183
Installing a Magnetic Contactor ............................................ 183
Connecting an AC Reactor or DC Link Choke ......................... 184
Connecting a Surge Suppressor .......................................... 185
Connecting a Noise Filter ................................................... 185
Zero-Phase Reactor .......................................................... 188
Installing Fuses on the Input Side......................................... 189
Attachment for External Heatsink ......................................... 189
Noise Filter Installation....................................................... 189
Installing a Motor Thermal Overload (oL) Relay on the Drive
Output........................................................................... 189
NEMA Type 1 Kit .............................................................. 190
7.5 Options ...........................................................................196
Interface Options .............................................................. 196
Other Options .................................................................. 196
A. SPECIFICATIONS...................................................... 197
A.1 Heavy Duty and Normal Duty Ratings.............................198
A.2 Single/Three-Phase 200 V Class Drives ..........................199
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A.3 Three-Phase 400 V Class Drives .....................................201
A.4 Drive Specifications........................................................202
A.5 Drive Watt Loss Data ......................................................205
A.6 Drive Derating Data.........................................................207
Temperature Derating........................................................ 207
Altitude Derating ............................................................... 208
B. PARAMETER LIST ....................................................209
B.1 Parameter Groups ..........................................................210
B.2 Parameter Table..............................................................211
A: Initialization Parameters ................................................. 211
b: Application ................................................................... 212
C: Tuning ........................................................................ 213
d: References .................................................................. 216
E: Motor Parameters ......................................................... 218
H Parameters: Multi-Function Terminals ................................ 219
L: Protection Function ........................................................ 225
n: Advanced Performance Set-Up ........................................ 229
o: Operator Related Parameters .......................................... 229
U: Monitors...................................................................... 231
B.3 Defaults by Drive Model and Duty Rating ND/HD............234
C. STANDARDS COMPLIANCE .................................... 237
C.1 Section Safety.................................................................238
C.2 European Standards .......................................................241
CE Low Voltage Directive Compliance .................................. 241
EMC Guidelines Compliance............................................... 242
C.3 UL Standards..................................................................247
UL Standards Compliance .................................................. 247
Drive Motor Overload Protection .......................................... 252
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Preface & General
Safety
This section provides safety messages pertinent to this product
that, if not heeded, may result in fatality, personal injury, or
equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE.........................................................10
i.2 GENERAL SAFETY...........................................11
i
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i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a product
manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the
quality of its products in conforming to standards and specifications published in the Yaskawa
manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. Yaskawa
assumes no liability for any personal injury, property damage, losses, or claims arising from
misapplication of its products.
uApplicable Documentation
The following manuals are available for J1000 series drives:
J1000 Series Compact V/f Control Drive Quick Start Guide
Read this manual first. This guide is packaged together with the product. It
contains basic information required to install and wire the drive. This guide
provides basic programming and simple setup and adjustment. Refer to the
J1000 Technical Manual for complete descriptions of drive features and
functions.
J1000 Series Compact V/f Control Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
uSymbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMSTERMS
Indicates a term or definition used in this manual.
uTerms and Abbreviations
•Drive: Yaskawa J1000 Series Drive
•r/min: Revolutions per Minute
•SI-485/J: RS-422/RS-485 Interface for MEMOBUS/Modbus Communication
•V/f: V/f Control
i.1 Preface
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i.2 General Safety
uSupplemental Safety Information
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore
covers or shields before operating the drive and run the drive according to the instructions described
in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the manual
may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative
or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or
the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The
drive must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious
injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
i.2 General Safety
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CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety
message.
uSafety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from
failure to heed the warnings in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains
charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least one minute
after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
i.2 General Safety
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WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious
injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure
covers, couplings, shaft keys and machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply
before applying power.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry
to prevent accidental dropping of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
i.2 General Safety
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CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive
falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 31,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
i.2 General Safety
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uDrive Label Warnings
Always heed the warning information listed in Figure i.1 in the position shown in Figure i.
2.
Risk of electric shock.
WARNING
Read manual before installing.
Wait 1 minute for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Figure i.1 Warning Information
Warning
Label
Figure i.2 Warning Information Position
i.2 General Safety
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uWarranty Information
nRestrictions
The drive was not designed or manufactured for use in devices or systems that may directly
affect or threaten human lives or health.
Customers who intend to use the product described in this manual for devices or systems
relating to transportation, health care, space aviation, atomic power, electric power, or in
underwater applications must first contact their Yaskawa representatives or the nearest
Yaskawa sales office.
This product has been manufactured under strict quality-control guidelines. However, if this
product is to be installed in any location where failure of this product could involve or result
in a life-and-death situation or loss of human life or in a facility where failure may cause a
serious accident or physical injury, safety devices must be installed to minimize the likelihood
of any accident.
uQuick Reference
Run a Motor of One-Frame Larger Capacity
When using this drive for variable torque loads such as fans and pumps, a motor one frame size larger can be used.
Know the Details of Safety Measures
The functions listed below affect the safe operation of the drive. Ensure that the settings fit the application requirements
prior to operation.
Safe operations. Run by power on. Parameter setting b1-17.
LED operator stop key priority selection. Parameter o2-02.
Enter press required after changing the keypad frequency reference. Parameter o2-05.
Operation interlock when program mode is selected. Parameter b1-08.
Standards Compliance
Refer to European Standards on page 241 and Refer to UL Standards on page
247.
i.2 General Safety
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Receiving
This chapter describes the proper inspections to perform after
receiving the drive and illustrates the different enclosure types
and components.
1.1 SECTION SAFETY.............................................18
1.2 MODEL NUMBER AND NAMEPLATE CHECK
.........................................................................19
1.3 COMPONENT NAMES.......................................22
1
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1.1 Section Safety
CAUTION
Do not carry the drive by the front cover.
Failure to comply may cause the main body of the drive to fall, resulting in minor or moderate
injury.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and
circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
A motor connected to a PWM drive may operate at a higher temperature than a utility-
fed motor and the operating speed range may reduce motor cooling capacity.
Ensure that the motor is suitable for drive duty and/or the motor service factor is adequate
to accommodate the additional heating with the intended operating conditions.
1.1 Section Safety
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1.2 Model Number and Nameplate Check
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage.
If the drive appears damaged upon receipt, contact the shipper immediately.
•Verify receipt of the correct model by checking the information on the nameplate.
• If you have received the wrong model or the drive does not function properly, contact your
supplier.
uNameplate
PRG : 1010
IND.CONT.EQ.
7J48 B
CIMR-JU2A0004BAA
YASKAWA ELECTRIC CORPORATION MADE IN JAPAN
:
: AC3PH 200-240V 50 / 60Hz 2.7A / 1.4A
: AC3PH 0-240V 0-400Hz 1.2A / 0.8A
: 0.9 kg
:
:
: E131457 IP20
PASS
MODEL
MAX APPLI. MOTOR : 3.5A/3.0A REV : A
INPUT
OUTPUT
MASS
O / N
S / N
FILE NO
Drive model
Input
specifications
Output
specifications
Lot number
Serial number
Software version
Figure 1.1 Nameplate Information
1.2 Model Number and Nameplate Check
YASKAWA ELECTRIC TOEP C710606 26B YASKAWA AC Drive – J1000 Quick Start Guide 19
1
Receiving
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