YASKAWA J1000 CIMR-JC series User manual

MANUAL NO. TOEP C710606 27C
YASKAWA AC Drive J1000
Compact V/f Control Drive
Quick Start Guide
Type: CIMR-JC
Models:
200 V Class, Three-Phase Input: 0.1 to 5.5 kW
200 V Class, Single-Phase Input: 0.1 to 2.2 kW
400 V Class, Three-Phase Input: 0.37 to 5.5 kW
To properly use the product, read this manual thoroughly and retain for
easy reference, inspection, and maintenance. Ensure the end user receives
this manual.

EN 2 YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide
Copyright © 2014
YASKAWA ELECTRIC CORPORATION. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in
any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of YASKAWA. No patent liability is assumed with re-
spect to the use of the information contained herein. Moreover, because YASKAWA is con-
stantly striving to improve its high-quality products, the information contained in this manual
is subject to change without notice. Every precaution has been taken in the preparation of this
manual. Nevertheless, YASKAWA assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the information contained
in this publication.

YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide
J1000
Quick Start Guide
1 SAFETY INSTRUCTIONS AND GENERAL WARNINGS . .4
2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . .10
3 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . 12
4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 START UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
6 PARAMETER TABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
8 INSTRUCTIONS FOR UL AND CUL . . . . . . . . . . . . . . . . . 31

EN 4 YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide
1 Safety Instructions and General Warnings
1 Safety Instructions and General Warnings
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user. YASKAWA accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
YASKAWA product be incorporated into any product or design as the exclusive or sole
safety control. Without exception, all controls should be designed to detect faults
dynamically and fail safely under all circumstances. All products designed to incorporate a
component part manufactured by YASKAWA must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any
warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA
offers an express warranty only as to the quality of its products in conforming to standards
and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. YASKAWA assumes no liability for any personal injury, property
damage, losses, or claims arising from misapplication of its products.
General Warnings
The following conventions are used to indicate Safety messages in this manual:
WARNING
•Read and understand this manual before installing, operating or servicing this
drive.
•All warnings, cautions, and instructions must be followed.
•All work must be performed by qualified personnel.
•The drive must be installed according to this manual and local codes.
•Heed the safety messages in this manual.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.

1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide EN 5
Safety Warnings
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates a property damage message.
WARNING
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this
manual.
Failure to comply could result in death or serious injury.
YASKAWA is not responsible for any modification of the product made by the user.
This product must not be modified.
Do not touch any terminals before the capacitors have fully discharged.
Failure to comply could result in death or serious injury.
Before wiring terminals, disconnect all power to the equipment. The internal capacitor
remains charged even after the power supply is turned off. The charge indicator LED
will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,
wait at least one minute after all indicators are off and measure the DC bus voltage level
to confirm safe level.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by
authorized personnel familiar with installation, adjustment, and maintenance of AC
drives.

1 Safety Instructions and General Warnings
EN 6 YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards
and local safety regulations.
The leakage current of this drive exceeds 3.5 mA. Therefore, according to IEC/EN
61800-5-1, automatic power supply interruption in case of discontinuity of the
protective earthing conductor must be provided or a protective earthing conductor with a
cross section of at least 10 mm2(Cu) or 16 mm2(Al) must be used.
Use appropriate equipment for residual current monitoring/detection (RCM/
RCD).
This drive can cause a residual current with a DC component in the protective earthing
conductor. Where a residual current operated protective or monitoring device is used for
protection in case of direct or indirect contact, always use an RCM or RCD of type B
according to IEC/EN 60755.
Always ground the motor-side grounding terminal.
Improper equipment grounding could result in death or serious injury by contacting the
motor case.
Do not perform work on the drive while wearing loose clothing, jewelry or without
eye protection.
Failure to comply could result in death or serious injury.
Remove all metal objects such as watches and rings, secure loose clothing, and wear eye
protection before beginning work on the drive.
Never short the output circuits of the drive.
Do not short the output circuits of the drive. Failure to comply could result in death or
serious injury.
WARNING

1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide EN 7
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or
serious injury.
Clear all personnel from the drive, motor, and machine area before applying power.
Secure covers, couplings, shaft keys, and machine loads before applying power to the
drive.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power
supply before applying power.
Do not use improper combustible materials.
Failure to comply could result in death or serious injury by fire.
Attach the drive to metal or other noncombustible material.
Do not connect AC line power to output terminals U, V, and W.
Make sure that the power supply lines are connected to main circuit input
terminals R/L1, S/L2, T/L3 (or R/L1 and S/L2 for single-phase power).
Do not connect the AC power line to the output motor terminals of the drive. Failure to
comply could result in death or serious injury by fire as a result of drive damage from
line voltage application to output terminals.
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to
overheating of electrical connections.
WARNING

1 Safety Instructions and General Warnings
EN 8 YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the
drive falling.
Burn Hazard
Do not touch the heatsink or braking resistor hardware until a powered-down
cooling period has elapsed.
NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive
and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could result in damage to the drive.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS
symmetrical Amperes, 240 Vac maximum (200 V Class) and 480 Vac maximum (400 V
Class).

1 Safety Instructions and General Warnings
YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide EN 9
Precautions for CE Low Voltage Directive Compliance
This drive has been tested according to European standard IEC/EN 61800-5-1, and it fully
complies with the Low Voltage Directive. The following conditions must be met to maintain
compliance when combining this drive with other devices:
Do not use drives in areas with pollution higher than severity 2 and overvoltage category 3
in accordance with IEC/EN 664.
Ground the neutral point of the main power supply for 400 V Class drives.
Precautions for UL/cUL Standards Compliance
This drive is tested in accordance with UL standard UL508C and complies with UL
requirements.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system
performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the
drive.
Do not allow unqualified personnel to use the product.
Failure to comply could result in damage to the drive or braking circuit.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for modification of the product made by the user. This
product must not be modified.
Check all the wiring to ensure that all connections are correct after installing the
drive and connecting other devices.
Failure to comply could result in damage to the drive.
Do not connect unapproved LC or RC interference suppression filters, capacitors,
or overvoltage protection devices to the output of the drive.
Using unapproved filters could result in damage to the drive or motor equipment.
NOTICE

EN 10 YASKAWA ELECTRIC TOEP C710606 27C - AC Drive J1000 - Quick Start Guide
2 Mechanical Installation
2 Mechanical Installation
Upon Receipt
Please perform the following tasks after receiving the drive:
• Inspect the drive for damage. If the drive appears damaged upon receipt, contact your
supplier.
• Verify receipt of the correct model by checking the information on the nameplate. If you
have received the wrong model contact your supplier.
Installation Environment
For optimum performance life of the drive, install the drive in an environment that meets the
conditions listed below.
Environment Conditions
Installation Area Indoors
Ambient Temperature
IP20/NEMA Type1 enclosure: -10 to +40C
IP20/IP00 Open-Chassis enclosure: -10 to +50C
Finless Type: IP20 enclosure: -10 to +50C
When using an enclosure panel, install a cooling fan or air conditioner in the area to
ensure that the air temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20C to +60C
Surrounding Area
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water or other foreign materials
• radioactive materials
• combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight
Altitude 1000 m or less
Vibration 10 Hz to 20 Hz at 9.8 m/s2, 20 Hz to 55 Hz at 5.9 m/s2
Orientation Install the drive vertically to maintain maximum cooling effects.