YASKAWA E1000 User manual

YASKAWA AC Drive E1000
AC Drive for Fan and Pump
Technical Manual
MANUAL NO. SIEP C710616 35D
Models: 200 V Class: 0.75 to 110 kW
400 V Class: 0.75 to 630 kW
Type: CIMR-EBA , CIMR-ETA
Receiving
Mechanical Installation
Electrical Installation
Parameter Details
Troubleshooting
Specifications
Parameter List
Standards Compliance
Quick Reference Sheet
1
2
3
4
5
6
7
8
A
B
C
D
E
1
2
3
4
5
6
7
8
A
B
C
D
E
Start-Up Programming &
Operation
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
MEMOBUS/Modbus
Communications

2YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
Copyright ©2009 YASKAWA ELECTRIC CORPORATION.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Yaskawa. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual 3
◆Quick Reference
Easily Set Parameters for Specific Applications
Preset parameter defaults are available for setting up applications. Refer to Application Selection on page 111.
Drive a Synchronous PM Motor
E1000 can operate synchronous PM motors. Refer to Subchart A-2: Operation with Permanent Magnet Motors on page 109.
Perform Auto-Tuning
Automatic tuning sets motor parameters. Refer to Auto-Tuning on page 113.
Maintenance Check Using Drive Monitors
Use drive monitors to check the if fans, capacitors, and other components may require maintenance. Refer to Performance Life Monitors Maintenance Monitors on page 301.
Fault Display and Troubleshooting
Refer to Drive Alarms, Faults, and Errors on page 260 and Refer to Troubleshooting without Fault Display on page 289.
Standards Compliance
Refer to European Standards on page 440.
Refer to UL Standards on page 446.
Refer to Precautions for Korean Radio Waves Act on page 458.
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Table of Contents
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
i. PREFACE & GENERAL SAFETY............................................................................ 13
i.1 Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Notes on Motor Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Applications with Specialized Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1. RECEIVING .............................................................................................................. 25
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.2 General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
E1000 Model Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3 Model Number and Nameplate Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.4 Drive Models and Enclosure Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.5 Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
IP20/NEMA 1, UL Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
IP00 Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2. MECHANICAL INSTALLATION............................................................................... 41
2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Instructions on Installation of Models CIMR-E4A0930 and 4A1200 . . . . . . . . . . . . 46
Digital Operator Remote Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
3. ELECTRICAL INSTALLATION................................................................................ 55
3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
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6YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
3.2 Standard Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
3.3 Main Circuit Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
12-Phase Rectification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
3.4 Terminal Block Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64
3.5 Terminal Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
CIMR-E2A0004 to 0081, 4A0002 to 0044 (IP20/NEMA 1, UL Type 1 Enclosure) . .66
CIMR-E2A0110 to 4A0415, 4A0058 to 4A1200 (IP00 Enclosure) . . . . . . . . . . . . . .67
3.6 Digital Operator and Front Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Removing/Reattaching the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Removing/Reattaching the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
3.7 Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Removing the Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Reattaching the Top Protective Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
3.8 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Protecting Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73
Main Circuit Terminal and Motor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
3.9 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Control Circuit Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Control Circuit Terminal Block Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
Terminal Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
Wiring the Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
Switches and Jumpers on the Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
3.10 Control I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Sinking/Sourcing Mode Selection for Hardwire Baseblock Inputs . . . . . . . . . . . . . . . .86
Using the Contact Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Using the Pulse Train Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Terminal A2 Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
Terminal A3 Analog/PTC Input Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Terminal AM/FM Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
MEMOBUS/Modbus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
3.11 Terminal A2 Analog Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
Terminal A2 Input Signal Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
3.12 Connect to a PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
3.13 MEMOBUS/Modbus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
3.14 External Interlock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
Drive Ready . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
3.15 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
4. START-UP PROGRAMMING & OPERATION ........................................................ 95
4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
4.2 Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
Menu Structure for Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
4.3 The Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Navigating the Drive and Programming Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .101
Changing Parameter Settings or Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
Verifying Parameter Changes: Verify Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Simplified Setup Using the Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104
Switching Between LOCAL and REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
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4.4 Start-Up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Flowchart A: Basic Start-up and Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Subchart A-1: Simple Motor Setup Using V/f Control . . . . . . . . . . . . . . . . . . . . . . . . 108
Subchart A-2: Operation with Permanent Magnet Motors . . . . . . . . . . . . . . . . . . . . . 109
4.5 Powering Up the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Powering Up the Drive and Operation Status Display . . . . . . . . . . . . . . . . . . . . . . . . 110
4.6 Application Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Setting 1: Water Supply Pump Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Setting 3: Exhaust Fan Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Setting 4: HVAC Fan Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Setting 5: Compressor Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
4.7 Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Types of Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Before Auto-Tuning the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Auto-Tuning Interruption and Fault Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Auto-Tuning Operation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Parameter Settings during Induction Motor Auto-Tuning: T1 . . . . . . . . . . . . . . . . . . . 116
Parameter Settings during PM Motor Auto-Tuning: T2 . . . . . . . . . . . . . . . . . . . . . . . 118
4.8 No-Load Operation Test Run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
No-Load Operation Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.9 Test Run with Load Connected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Test Run with the Load Connected . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4.10 Verifying Parameter Settings and Backing Up Changes . . . . . . . . . . . . . . . . . . . 122
Backing Up Parameter Values: o2-03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Parameter Access Level: A1-01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Password Settings: A1-04, A1-05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.11 Test Run Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
5. PARAMETER DETAILS......................................................................................... 125
5.1 A: Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
A1: Initialization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
A2: User Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
5.2 b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
b1: Operation Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
b2: DC Injection Braking and Short Circuit Braking . . . . . . . . . . . . . . . . . . . . . . . . . . 137
b3: Speed Search . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
b4: Delay Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
b5: PI Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
b8: Energy Saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
5.3 C: Tuning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
C1: Acceleration and Deceleration Times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
C2: S-Curve Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
C4: Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
C6: Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
5.4 d: Reference Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
d1: Frequency Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
d2: Frequency Upper/Lower Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
d3: Jump Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
d4: Frequency Reference Hold Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
d6: Field Weakening and Field Forcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
d7: Offset Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
5.5 E: Motor Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
E1: V/f Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
E2: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
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E5: PM Motor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
5.6 F: Option Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
F6: Communication Option Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .179
CC-Link Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
MECHATROLINK Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
PROFIBUS-DP Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
CANopen Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
DeviceNet Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
5.7 H: Terminal Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
H1: Multi-Function Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .181
H2: Multi-Function Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
H3: Multi-Function Analog Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .199
H4: Multi-Function Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .205
H5: MEMOBUS/Modbus Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
H6: Pulse Train Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
5.8 L: Protection Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
L1: Motor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .209
L2: Momentary Power Loss Ride-Thru . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .214
L3: Stall Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .221
L4: Speed Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .227
L5: Fault Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .228
L6: Torque Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
L8: Drive Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233
5.9 n: Special Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
n1: Hunting Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .240
n3: High Slip Braking (HSB) and Overexcitation Braking . . . . . . . . . . . . . . . . . . . . . .241
n8: PM Motor Control Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .243
5.10 o: Operator Related Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
o1: Digital Operator Display Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .246
o2: Digital Operator Keypad Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .248
o3: Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
o4: Maintenance Monitor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250
q: DriveWorksEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
r: DriveWorksEZ Connection Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .252
5.11 U: Monitor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U1: Operation Status Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U2: Fault Trace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U3: Fault History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U4: Maintenance Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U5: PI Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U6: Operation Status Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .253
U8: DriveWorksEZ Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .254
6. TROUBLESHOOTING............................................................................................ 255
6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .256
6.2 Motor Performance Fine-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
Fine-Tuning V/f Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .258
Fine-Tuning Open Loop Vector Control for PM Motors . . . . . . . . . . . . . . . . . . . . . . .258
Parameters to Minimize Motor Hunting and Oscillation . . . . . . . . . . . . . . . . . . . . . . .259
6.3 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260
Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .261
6.4 Fault Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
Fault Displays, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . .265
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6.5 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
Alarm Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275
6.6 Operator Programming Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
oPE Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
6.7 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
Auto-Tuning Codes, Causes, and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . 283
6.8 Copy Function Related Displays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
Tasks, Errors, and Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
6.9 Diagnosing and Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Fault Occurs Simultaneously with Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
If the Drive Still has Power After a Fault Occurs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Viewing Fault Trace Data After Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
6.10 Troubleshooting without Fault Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Common Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Cannot Change Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering
External Run Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
Motor is Too Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291
Drive Does Not Allow Selection the Desired Auto-Tuning Mode . . . . . . . . . . . . . . . . 291
oPE02 Error Occurs When Lowering the Motor Rated Current Setting . . . . . . . . . . . 291
Motor Stalls during Acceleration or Acceleration Time is Too Long . . . . . . . . . . . . . 291
Drive Frequency Reference Differs from the Controller Frequency Reference
Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Excessive Motor Oscillation and Erratic Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
Deceleration Takes Longer Than Expected with Dynamic Braking Enabled . . . . . . . 292
Noise From Drive or Motor Cables When the Drive is Powered On . . . . . . . . . . . . . 292
Earth Leakage Circuit Breaker (ELCB) Trips During Run . . . . . . . . . . . . . . . . . . . . . 292
Connected Machinery Vibrates When Motor Rotates . . . . . . . . . . . . . . . . . . . . . . . . 293
PI Output Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Motor Rotates After the Drive Output is Shut Off (Motor Rotates During DC
Injection Braking) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Output Frequency is not as High as Frequency Reference . . . . . . . . . . . . . . . . . . . . 293
Buzzing Sound from Motor at 2 kHz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293
Unstable Motor Speed when Using PM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
Motor Does Not Restart after Power Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
7. PERIODIC INSPECTION & MAINTENANCE ....................................................... 295
7.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
7.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299
Recommended Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
7.3 Periodic Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
7.4 Cooling Fan and Circulation Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Number of Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Cooling Fan Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
Cooling Fan Replacement: 2A0018 to 2A0081 and 4A0007 to 4A0044 . . . . . . . . . . 305
Cooling Fan Replacement: 2A0110 and 2A0138, 4A0058 and 4A0072 . . . . . . . . . . 307
Cooling Fan Replacement: 4A0088 and 4A0103 . . . . . . . . . . . . . . . . . . . . . . . . . . . 309
Cooling Fan Replacement: 2A0169 to 0415, 4A0139 to 4A0362 . . . . . . . . . . . . . . . 311
Cooling Fan Replacement: 4A0414 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 315
Cooling Fan Replacement: 4A0515 and 4A0675 . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
Cooling Fan Replacement: 4A0930 and 4A1200 . . . . . . . . . . . . . . . . . . . . . . . . . . . 320
7.5 Replacing the Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 325
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10 YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
Air Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .325
7.6 Drive Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
Terminal Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .327
Replacing the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .328
8. Peripheral Devices & OPTIONS ........................................................................... 331
8.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .332
8.2 Drive Options and Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .333
8.3 Connecting Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .335
8.4 Option Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
Prior to Installing the Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .336
Installing the Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .337
8.5 Installing Peripheral Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340
Dynamic Braking Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .340
Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit
Breaker (ELCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .341
Installing a Magnetic Contactor at the Power Supply Side . . . . . . . . . . . . . . . . . . . . .342
Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .342
Connecting a Surge Absorber . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .343
Fuse/Fuse Holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .345
Attachment for External Heatsink (IP00/NEMA type1 Enclosure) . . . . . . . . . . . . . . .346
EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .346
Installing a Motor Thermal Overload (oL) Relay on the Drive Output . . . . . . . . . . . . .346
A. SPECIFICATIONS .................................................................................................. 349
A.1 Three-Phase 200 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .350
A.2 Three-Phase 400 V Class Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .351
A.3 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .352
A.4 Drive Watt Loss Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .353
A.5 Drive Derating Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354
Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .354
Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .355
Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .356
B. PARAMETER LIST................................................................................................. 357
B.1 Understanding the Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358
Control Modes, Symbols, and Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .358
B.2 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .359
Parameter Differences for models CIMR-E4A0930 and 4A1200 . . . . . . . . . . . . . .359
B.3 Parameter Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .360
b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .361
C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .366
d: Reference Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .367
E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .368
F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .371
H Parameters: Multi-Function Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .373
L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .382
n: Special Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .387
o: Operator Related Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .388
q: DriveWorksEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390
r: DriveWorksEZ Connection Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .390
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YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual 11
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 391
B.4 Control Mode Dependent Parameter Default Values. . . . . . . . . . . . . . . . . . . . . . . 398
A1-02 Dependent Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
B.5 V/f Pattern Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
B.6 Defaults by Drive Model Selection (o2-04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
B.7 Parameters that Change with the Motor Code Selection . . . . . . . . . . . . . . . . . . . 404
YASKAWA SMRA Series SPM Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
YASKAWA SSR1 Series IPM Motor (For Derated Torque) . . . . . . . . . . . . . . . . . . . . 405
C. MEMOBUS/MODBUS COMMUNICATIONS ......................................................... 411
C.1 MEMOBUS/Modbus Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
C.2 Communication Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 413
C.3 Connecting to a Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
Network Cable Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
Wiring Diagram for Multiple Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
Network Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415
C.4 MEMOBUS/Modbus Setup Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
MEMOBUS/Modbus Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
C.5 Drive Operations by MEMOBUS/Modbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Observing the Drive Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
Controlling the Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
C.6 Communications Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
Command Messages from Master to Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
Response Messages from Drive to Master . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
C.7 Message Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Message Content . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Slave Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Function Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
Error Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 421
C.8 Message Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
Reading Drive MEMOBUS/Modbus Register Contents . . . . . . . . . . . . . . . . . . . . . . . 423
Loopback Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423
Writing to Multiple Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 424
C.9 MEMOBUS/Modbus Data Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
Command Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425
Monitor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
Broadcast Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
Fault Trace Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
Alarm Register Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433
C.10 Enter Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
Enter Command Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
H5-11 and the Enter Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
C.11 Communication Errors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
MEMOBUS/Modbus Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
Slave Not Responding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435
C.12 Self-Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
D. STANDARDS COMPLIANCE................................................................................ 437
D.1 Section Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
D.2 European Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 441
D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446
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12 YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .446
Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .455
Precautionary Notes on External Heatsink (IP00 Enclosure) . . . . . . . . . . . . . . . . . . .456
D.4 Precautions for Korean Radio Waves Act. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .458
D.5 한국 전파법에 관한 주의사항 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .459
E. QUICK REFERENCE SHEET................................................................................. 461
E.1 Drive and Motor Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .462
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .462
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .462
E.2 Multi-Function I/O Terminal Settings Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . .463
Multi-Function Digital Inputs (SC Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .463
Pulse Train Input/Analog Inputs (AC Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .463
Multi-Function Digital Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .463
Monitor Outputs (AC Common) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .463
E.3 User Setting Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .464
Index .............................................................................................................................468
Revision History............................................................................................................. 479
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i
YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual 13
Preface & General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result
in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1 PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
i.2 GENERAL SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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i.1 Preface
14 YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection
and application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa
accepts no responsibility for the way its products are incorporated into the final system design. Under no circumstances
should any Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without
exception, all controls should be designed to detect faults dynamically and fail safely under all circumstances. All
systems or equipment designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with
appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa
must be promptly provided to the end user. Yaskawa offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR
IMPLIED, IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses, or claims
arising from misapplication of its products.
This manual is designed to ensure correct and suitable application of Variable E1000-Series Drives. Read this manual
before attempting to install, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future
reference. Be sure you understand all precautions and safety information before attempting application.
◆Applicable Documentation
The following manuals are available for E1000 series drives:
◆Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
◆Terms and Abbreviations
E1000 Series AC Drive Quick Start Guide
This guide is available only in Chinese.
It is packaged together with the product. It contains basic information required to install and wire the drive, in addition to an
overview of fault diagnostics, maintenance, and parameter settings. It is meant to get the drive ready for a trial run with the
application and for basic operation.
E1000 Series AC Drive Technical Manual (this book)
This manual is included on the CD-ROM packaged with the product (YASKAWA AC Drive Manuals, TOMCC71060013), and is
also available for download on our documentation website, http://www.Yaskawa.com.cn. This manual provides detailed
information on parameter settings, drive functions, and MEMOBUS/Modbus specifications. Use this manual to expand drive
functionality and to take advantage of higher performance features.
TERMSTERMSTERMS
Indicates a term or definition used in this manual.
TERMSTERMSTERMS
•Drive: YASKAWA E1000 Series Drive
•V/f: V/f Control
•OLV/PM: Open Loop Vector Control for PM
•PM motor: Permanent Magnet Synchronous motor (an abbreviation for IPM motor or SPM motor)
•IPM motor: Interior Permanent Magnet Motor (such as Yaskawa’s SSR1 Series)
•SPM motor: Surface mounted Permanent Magnet Motor (such as Yaskawa’s SMRA Series motors)
LO
RE
ESC
RUN STOP
ENTERRESET
ALM
DIGITALOPERATOR JVOP-182
CIMR-EA2A0021FAA
200V3Phase 5.5kW/3.7kW
REV DRV FOUT
S/N:
危 険
据え付け、運転の前には必ず取扱説明書を読むこと。
通電中および電源遮断後5分以内はフロントカバー
を外さない事。
400V級インバータの場合は、電源の中性点が接地
されていることを確認すること。(対応）
保守・点検、配線を行う場合は、出力側開閉器を
遮断後5分待って実施してください。
けが．感電のおそれがあります。
高温注意
インバータ上部、両側面は高温になります。
触らないでください。
●
●
●
●
●
AVERTISSMENT
NPJT31470-1
Lirele manuel avant l'installation.
Attendre5 minutes après la coupure
del'alimentation, pour permettre
ladécharge des condensateurs.
Pourrépondre aux exigences ,s
assurerque le neutre soit relié
àla terre, pour la série 400V.
Aprèsavoir déconnécte la protection
entrele driver et le moteur, veuillez
patienter5 minutes avain d’effectuer
uneopération de montage ou de
câblagedu variateur.
Risque de décharge électrique.
Surfaces Chaudes
Dessuset cotés du boitier Peuvent
devenirchaud. Ne Pas toucher.
WARNING
Readmanual before installing.
Wait5 minutes for capacitor
dischargeafter disconnecting
powersupply.
Toconform to requirements,
makesure to ground the supply
neutralfor 400V class.
Afteropening the manual switch
betweenthe drive and motor,
pleasewait 5 minutes before
inspecting,performing
maintenanceor wiring the drive.
Risk of electric shock.
Hot surfaces
Topand Side surfaces may
becomehot. Do not touch.
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
YEC_com
mon
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual 15
i.2 General Safety
◆Supplemental Safety Information
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
General Precautions
• The diagrams in this manual may be indicated without covers or safety shields to show details. Restore covers or shields before operating the drive and run the
drive according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and may not apply to all products to which this manual is
applicable.
• The products and specifications described in this manual or the content and presentation of the manual may be changed without notice to improve
the product and / or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual
number shown on the front cover.
• If nameplate becomes worn or damaged, order a replacement from your Yaskawa representative or the nearest Yaskawa sales office.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could
result in serious or possibly even fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
NOTICE
Indicates a property damage message.
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i.2 General Safety
16 YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
◆Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings
in this manual.
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power
supply is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before
touching any components.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft
keys and machine loads before applying power to the drive.
When using DriveWorksEZ to create custom programming, the drive I/O terminal functions change from
factory settings and the drive will not perform as outlined in this manual.
Unpredictable equipment operation may result in death or serious injury.
Take special note of custom I/O programming in the drive before attempting to operate equipment.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with
installation, adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models CIMR-E4A0414 and larger, IEC/EN 61800-5-1 states that
either the power supply must be automatically disconnected in case of discontinuity of the protective earthing
conductor or a protective earthing conductor with a cross-section of at least 10 mm2(Cu) or 16 mm2(Al) must be used.
Failure to comply may result in death or serious injury.
Use appropriate equipment for electric leakage circuit breaker (ELCB).
This drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual
current operated protective or monitoring device is used for protection in case of direct or indirect contact, always use
an ELCB of type B according to IEC/EN 60755.
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual 17
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Crush Hazard
Do not use this drive in lifting applications.
Failure to comply could result in death or serious injury from falling loads.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Install adequate branch circuit short circuit protection per applicable codes.
Failure to comply could result in damage to the drive.
The drive is suitable for circuits capable of delivering not more than 100,000 RMS symmetrical Amperes, 240 Vac
maximum (200 V Class) and 480 Vac maximum (400 V Class).
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
WARNING
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i.2 General Safety
18 YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
◆Application Notes
■Selection
Installing a Reactor
An AC or DC reactor can be used for the following:
• to suppress harmonic current.
• to smooth peak current that results from capacitor switching.
• when the power supply is above 600 kVA.
• when the drive is running from a power supply system with thyristor converters.
Note: A DC reactor is built in to the drive models 2A0110 to 2A0415 and 4A0058 to 4A1200.
Figure i.1
Figure i.1 Installing a Reactor
Drive Capacity
For specialized motors, make sure that the motor rated current is less than rated output current for the drive. When
running more than one motor in parallel from a single drive, the capacity of the drive should be larger than 1.1 times of
the total motor rated current.
Starting Torque
The overload rating for the drive determines the starting and accelerating characteristics of the motor. Expect lower
torque than when running from line power. To get more starting torque, use a larger drive or increase both the motor and
drive capacity.
Emergency Stop
When the drive faults out, the output is shut off. This, however, does not stop the motor immediately. Some type of
mechanical brake may be needed if it is necessary to halt the motor faster than the Fast Stop function is able to.
Options
The +1, +2, and +3 terminals are used to connect optional devices. Connect only E1000-compatible devices.
■Installation
Enclosure Panels
Keep the drive in a clean environment by either selecting an area free of airborne dust, lint, and oil mist, or install the
drive in an enclosure panel. Be sure to leave the required space between drives to provide for cooling, and that proper
measures are taken so that the ambient temperature remains within allowable limits. Keep flammable materials away
from the drive. If the drive must be used in an area where it is subjected to oil mist and excessive vibration, protective
designs are available. Contact Yaskawa or your Yaskawa agent for details.
Installation Direction
The drive should be installed upright as specified in the manual. For more information on installation, Refer to
Mechanical Installation on page 44.
■Settings
Motor Code
If using OLV/PM designed for permanent magnet motors, make sure that the proper motor code has been set to
parameter E5-01 before performing a trial run.
4000
600
060 400
Drive Capacity (kVA)
Power Supply
Capacity (kVA)
Power supply harmonics
reactor required
Reactor
unnecessary
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i.2 General Safety
YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual 19
Upper Limits
The drive is capable of running the motor up to 200 Hz. Due to the danger of accidentally of operating at high speed, be
sure to set the upper limit for the frequency. The default setting for the maximum output frequency is 200 Hz.
DC Injection Braking
Motor overheat can result if there is too much current used during DC Injection Braking, or if the time for DC Injection
Braking is too long.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by how much torque the motor generates, the load torque, and the inertia
moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as long
as the Stall Prevention function is operating. For faster acceleration and deceleration, install one of the dynamic braking
options available or increase the capacity of the drive.
■Compliance with Harmonic Suppression Guidelines
E1000 conforms to strict guidelines in Japan covering harmonic suppression for power conversion devices. Defined in
JEM-TR201 and JEM-TR226 and published by the Japan Electrical Manufacturers’ Association, these guidelines define
the amount of harmonic current output acceptable for new installation. Instructions on calculation harmonic output are
available at www.e-mechatronics.com.
■General Handling
Wiring Check
Never connect the power supply lines to output terminals U/T1, V/T2, or W/T3. Doing so will destroy the drive. Be sure
to perform a final check of all sequence wiring and other connections before turning the power on. Make sure there are
no short circuits on the control terminals (+V, AC, etc.), as this could damage the drive.
Selecting a Circuit Breaker or Leakage Circuit Breaker
Yaskawa recommends installing an Earth Leakage Circuit Breaker (ELCB) to the power supply side. The ELCB should
be designed for use with an AC drive (e.g. Type B according to IEC/EN 60755).
Select a MCCB (Molded Case Circuit Breaker) or ELCB with a rated current that is 1.5 to 2 times higher than the rated
current of the drive in order to avoid nuisance trips caused by harmonics in the drive input current. Also refer to
Installing a Molded Case Circuit Breaker (MCCB) and Earth Leakage Circuit Breaker (ELCB) on page 341.
NOTICE: Prevent Equipment Damage. For models CIMR-E4A0930 and 4A1200, make sure to install a fuse and an ELCB. Failure to
comply may result in serious damage to the facilities in case the drive is defected. Refer to Wiring Fuses for the CIMR-E  4A0930
and 4A1200 on page 346 for details.
Magnetic Contactor Installation
Use a magnetic contactor (MC) to ensure that power to the drive can be completely shut off when necessary. The MC
should be wired so that it opens when a fault output terminal is triggered.
Avoid switching a magnetic contactor on the power supply side more frequently than once every 30 minutes. Frequent
switching can cause damage to the drive.
Inspection and Maintenance
Capacitors in the drive take time to discharge even after the power has been shut off. After shutting off the power, wait
for at least the amount of time specified on the drive before touching any components.
The heatsink can become quite hot during operation, and proper precautions should be taken to prevent burns. When
replacing the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down.
Even when the power has been shut off for a drive running a PM motor, voltage continues to be generated at the motor
terminals while the motor coasts to stop. Take the precautions described below to prevent shock and injury:
• Applications where the machine can still rotate even though the drive has fully stopped should have a load switch
installed to the output side of the drive. Yaskawa recommends manual load switches from the AICUT LB Series by
AICHI Electric Works Co., Ltd.
• Do not allow an external force to rotate the motor beyond the maximum allowable speed, also when the drive has been
shut off.
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i.2 General Safety
20 YASKAWA ELECTRIC SIEP C710616 35D YASKAWA AC Drive E1000 Technical Manual
• Wait for at least the time specified on the warning label after opening the load switch on the output side before
inspecting the drive or performing any maintenance.
• Do not open and close the load switch while the motor is running, as this can damage the drive.
• If the motor is coasting, make sure the power to the drive is turned on and the drive output has completely stopped
before closing the load switch.
Wiring
All wire ends should use ring terminals for UL/cUL compliance. Use only the tools recommended by the terminal
manufacturer for crimping.
◆Notes on Motor Operation
■Using a Standard Motor
Low Speed Range
The cooling fan of a standard motor is usually designed to sufficiently cool the motor at the rated speed. As the self-
cooling capability of such a motor reduces with the speed, applying full torque at low speed will possibly damage the
motor. To prevent motor damage from overheat, reduce the load torque as the motor slows.
Figure i.2 shows the allowable load characteristics for a Yaskawa standard motor. A motor designed specifically for
operation with a drive should be used when 100% continuous torque is needed at low speeds.
Figure i.2
Figure i.2 Allowable Load Characteristics for a Yaskawa Motor
Insulation Tolerance
Consider voltage tolerance levels and insulation in applications with an input voltage of over 440 V or particularly long
wiring distances. Contact Yaskawa or your Yaskawa agent for consultation.
High Speed Operation
Problems may occur with the motor bearings and dynamic balance of the machine when operating a motor beyond its
rated speed. Contact the motor or machine manufacturer.
Torque Characteristics
Torque characteristics differ compared to operating the motor directly from line power. The user should have a full
understanding of the load torque characteristics for the application.
Vibration and Shock
E1000 lets the user choose between high carrier PWM control and low carrier PWM. Selecting high carrier PWM can
help reduce motor oscillation.
Take particular caution when using a variable speed drive for an application that is conventionally run from line power at
a constant speed. If resonance occurs shock-absorbing rubber should be installed around the base of the motor and the
Jump frequency selection should be enabled to prevent continuous operation in the resonant frequency range.
50
36 50
60
70
80
90
100
25% ED (or 15 min)
40% ED (or 20 min)
60% ED (or 40 min)
Frequency (Hz)
Continuous operation
Torque
(%)
20
YEC_common
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