YASKAWA JEPMC-PSA3012-E User manual

MANUAL NO. SIEP C880725 10D
Introduction
Appearances and Parts
CPU Unit Functionality
Specifications
External Dimensions
1
2
3
4
5
Power Supply Unit model: JEPMC-PSA3012-E or JEPMC-PSD3012-E
CPU Unit model: JEPMC-CP3201-E or JEPMC-CP3202-E
Base Unit model: JEPMC-BUB3003-E, JEPMC-BUB3005-E, or JEPMC-BUB3008-E
Rack Expansion Interface Unit model: JEPMC-EXU3001-E or JEPMC-EXU3002-E
MP3200
Machine Controller MP3000 Series
USER’S MANUAL

Copyright © 2011 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval sys-
tem, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of Yaskawa. No patent liabil-
ity is assumed with respect to the use of the information contained herein. Moreover,
because Yaskawa is constantly striving to improve its high-quality products, the informa-
tion contained in this manual is subject to change without notice. Every precaution has been
taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility
for errors or omissions. Neither is any liability assumed for damages resulting from the use
of the information contained in this publication.

iii
About this Manual
This manual describes the specifications and system configuration of MP3200 Machine Controllers and the
functionality of the CPU Units.
Read this manual carefully to ensure the correct usage of the Machine Controller and apply the Machine Con-
troller to control your manufacturing system.
Keep this manual in a safe place so that it can be referred to whenever necessary.
Using this Manual
Basic Terms
Unless otherwise specified, the following definitions are used:
MPE720 Engineering Tool Version Number
In this manual, the operation of MPE720 is described using screen captures of MPE720 version 7.
Indication of Reverse Signals
In this manual, the names of reverse signals (ones that are valid when low) are written with a forward slash (/)
before the signal name, as shown in the following example:
Notation Examples
•S-ON
= /S-ON
•P-CON
= /P-CON
Terms Used to Describe “Torque”
Although the term “torque” is commonly used when describing rotary Servomotors and “force” is used when
describing linear Servomotors, this manual uses “torque” when describing either one (excluding parameter
names).
Basic Terms Meaning
MP2000 A Machine Controller in the MP2000 Series
MP3000 A Machine Controller in the MP3000 Series
MPE720 The Engineering Tool or a personal computer running the Engineering Tool
PLC A Programmable Logic Controller
MP3200 A generic name for the Power Supply Unit, CPU Unit, Base Unit, and Rack
Expansion Interface Unit
Motion Control Function Modules The Function Modules in the Motion Modules and the Function Modules in the
SVC32 or SVR32 built into the CPU Units.
Communications Function Modules The Function Modules in the Communications Modules and the Function Modules in
the 218IFD built into the CPU Units.

iv
Copyrights
• MECHATROLINK is a trademark of the MECHATROLINK Members Association.
• DeviceNet is a registered trademark of the ODVA (Open DeviceNet Venders Association).
• PROFIBUS is a trademark of the PROFIBUS User Organization.
• Ethernet is a registered trademark of the Xerox Corporation.
• Other product names and company names are the trademarks or registered trademarks of the respective com-
pany. “TM” and the ®mark do not appear with product or company names in this manual.
Visual Aids
The following aids are used to indicate certain types of information for easier reference.
Indicates precautions or restrictions that must be observed.
Indicates alarm displays and other precautions that will not result in machine damage.
Indicates items for which caution is required or precautions to prevent operating mistakes.
Indicates operating or setting examples.
Indicates supplemental information to deepen understanding or useful information.
Indicates definitions of difficult terms or terms that have not been previously explained in this
manual.
Important
Note
Example
Information
Terms

v
Related Manuals
The following table lists the related manuals. Refer to these manuals as required.
Be aware of all product specifications and restrictions to product application before you attempt to use any
product.
Category Manual Name Manual Number Contents
Basic func-
tionality
Machine Controller MP2000/MP3000
Series
Machine Controller System
Setup Manual
SIEP C880725 00
Describes the functions of the MP2000/
MP3000-series Machine Controllers and
the procedures that are required to use the
Machine Controller, from installation and
connections to settings, programming,
trial operation, and debugging.
Machine Controller MP3000 Series
MP3200 Troubleshooting Manual SIEP C880725 01 Describes troubleshooting an MP3000-
series MP3200 Machine Controller.
Machine Controller MP2200
User’s Manual SIEP C880700 14
Describes the functions, specifications,
and application methods of the MP2200
Machine Controller.
Machine Controller MP2000 Series
MPU-01 Multi-CPU Module
User’s Manual
SIEP C880781 05
Describes the functions, specifications,
operating methods, maintenance, inspec-
tions, and troubleshooting of the
MP2000-series MPU-01 Multi-CPU
Module.
Communica-
tions func-
tionality
Machine Controller MP3000 Series
Communications
User’s Manual
SIEP C880725 12
Describes the specifications, system con-
figuration, and communications connec-
tion methods for the Ethernet
communications that are used with an
MP3000-series Machine Controller.
Machine Controller MP2000 Series
Communication Module
User’s Manual
SIEP C880700 04
Provides information on the Communica-
tions Modules that can be connected to
an MP2000-series Machine Controller
and describes the communications meth-
ods.
Machine Controller MP2000 Series
262IF-01 FL-net Communication Module
User’s Manual
SIEP C880700 36
Describes the specifications and commu-
nications methods for the FL-net Com-
munications Module that can be
connected to an MP2000-series Machine
Controller.
Machine Controller MP2000 Series
263IF-01 EtherNet/IP Communication
Module User’s Manual
SIEP C880700 39
Describes the specifications and commu-
nications methods for the EtherNet/IP
Communications Module that can be
connected to an MP2000-series Machine
Controller.
Machine Controller MP2000 Series
265IF-01 CompoNet Module
User’s Manual
SIEP C880700 44
Describes the specifications and commu-
nications methods for the CompoNet
Communications Module that can be
connected to an MP2000-series Machine
Controller.
Continued on next page.

vi
Motion con-
trol function-
ality
Machine Controller MP3000 Series
Motion Control
User’s Manual
SIEP C880725 11
Describes the specifications, system con-
figuration, and operating methods for the
SVC32/SVR32 Motion Function Mod-
ules that are used in an MP3000-series
Machine Controller.
Machine Controller MP2000 Series
Pulse Output Motion Module PO-01
User’s Manual
SIEP C880700 28
Describes the functions, specifications,
and operating methods of the MP2000-
series PO-01 Motion Module.
Machine Controller MP2000 Series
SVA-01 Motion Module
User’s Manual
SIEP C880700 32
Describes the functions, specifications,
and operating methods of the MP2000-
series SVA-01 Motion Module.
Machine Controller MP2000 Series
Built-in SVB/SVB-01 Motion Module
User’s Manual
SIEP C880700 33
Describes the functions, specifications,
and operating methods of the MP2000-
series Motion Module (built-in Function
Modules: SVB, SVB-01, and SVR).
Machine Controller MP2000 Series
SVC-01 Motion Module
User’s Manual
SIEP C880700 41
Describes the functions, specifications,
and operating methods of the MP2000-
series SVC-01 Motion Module.
Program-
ming
Machine Controller MP3000 Series
Ladder Programming Manual SIEP C880725 13
Describes the ladder programming speci-
fications and instructions of MP3000-
series Machine Controller.
Machine Controller MP3000 Series
Motion Programming Manual SIEP C880725 14
Describes the motion programming and
sequence programming specifications
and instructions of MP3000-series
Machine Controller.
Engineering
Tools
Machine Controller MP2000/MP3000
Series
MPLoader Ver. 4
User’s Manual
SIEP C880761 01 Describes how to install and operate the
MPLoader.
Machine Controller MP2000/MP3000
Series
MPLoad Maker Version 4
User’s Manual
SIEP C880761 02 Describes how to install and operate the
MPLoad Maker.
Machine Controller MP2000/MP3000
Series
Engineering Tool
MPE720 Version 7
User’s Manual
SIEP C880761 03 Describes how to operate MPE720 ver-
sion 7.
I/O Modules
Machine Controller MP2000 Series
Analog Input/Analog Output Module
AI-01/AO-01 User’s Manual
SIEP C880700 26
Describes the functions, specifications,
and operating methods of the AI-01 and
AO-01 I/O Modules for MP2000-series
Machine Controllers.
Machine Controller MP2000 Series
Counter Module CNTR-01
User’s Manual
SIEP C880700 27
Describes the functions, specifications,
and operating methods of the CNTR-01
Counter Module for MP2000-series
Machine Controllers.
Machine Controller MP2000 Series
I/O Module
User’s Manual
SIEP C880700 34
Describes the functions, specifications,
and operating methods of the LIO-01,
LIO-02, LIO-04, LIO-05, LIO-06, and
DO-01 I/O Modules for MP2000-series
Machine Controllers.
Continued on next page.
Continued from previous page.
Category Manual Name Manual Number Contents

vii
MECHA-
TROLINK
I/O
MECHATROLINK-III Compatible I/O
Module
User’s Manual
SIEP C880781 04
Describes the functions, specifications,
operating methods, and MECHA-
TROLINK-III communications for the
Remote I/O Modules for MP2000/
MP3000-series Machine Controllers.
Machine Controller MP900/MP2000
Series
Distributed I/O Module
User’s Manual
MECHATROLINK System
SIE-C887-5.1
Describes MECHATROLINK distributed
I/O for MP900/MP2000-series Machine
Controllers.
Continued from previous page.
Category Manual Name Manual Number Contents

viii
Safety Precautions
The following signal words and marks are used to indicate safety precautions in this manual.
Information marked as shown below is important for safety. Always read this information and heed the pre-
cautions that are provided.
The following precautions are for storage, transportation, installation, wiring, operation, maintenance, inspec-
tion, and disposal. These precautions are important and must be observed.
General Precautions
Indicates precautions that, if not heeded, could possibly result in loss of life or
serious injury.
Indicates precautions that, if not heeded, could result in relatively serious or
minor injury, or property damage.
If not heeded, even precautions classified as cautions ( ) can lead to
serious results depending on circumstances.
Indicates prohibited actions. For example, indicates prohibition of open
flame.
Indicates mandatory actions. For example, indicates that grounding is
required.
• The installation must be suitable and it must be performed only by an experienced technician.
There is a risk of electrical shock or injury.
• Before connecting the machine and starting operation, make sure that an emergency stop pro-
cedure has been provided and is working correctly.
There is a risk of injury.
• Do not approach the machine after a momentary interruption to the power supply. When power
is restored, the Machine Controller and the device connected to it may start operation suddenly.
Provide safety measures in advance to ensure human safety when operation restarts.
There is a risk of injury.
• Do not touch anything inside the Machine Controller.
There is a risk of electrical shock.
• Do not remove the front cover, cables, connector, or options while power is being supplied.
There is a risk of electrical shock, malfunction, or damage.
• Do not damage, pull on, apply excessive force to, place heavy objects on, or pinch the cables.
There is a risk of electrical shock, operational failure of the product, or burning.
• Do not attempt to modify the Machine Controller in any way.
There is a risk of injury or device damage.
WARNING
CAUTION
CAUTION
PROHIBITED
MANDATORY
WARNING

ix
Storage and Transportation
• Do not store the Machine Controller in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed the storage conditions
• Locations that are subject to ambient humidity that exceeds the storage conditions
• Locations that are subject to rapid temperature changes and condensation
• Locations that are subject to corrosive or inflammable gas
• Locations that are subject to excessive dust, dirt, salt, or metallic powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock
There is a risk of fire, electrical shock, or device damage.
• Hold onto the main body of the Machine Controller when transporting it.
Holding the cables or connectors may damage them or result in injury.
• Do not overload the Machine Controller during transportation. (Follow all instructions.)
There is a risk of injury or an accident.
• Never subject the Machine Controller to an atmosphere containing halogen (fluorine, chlorine,
bromine, or iodine) during transportation.
There is a risk of malfunction or damage.
• If disinfectants or insecticides must be used to treat packing materials such as wooden frames,
pallets, or plywood, the packing materials must be treated before the product is packaged, and
methods other than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56°C for 30 minutes or
more.
If the electronic products, which include stand-alone products and products installed in machines, are
packed with fumigated wooden materials, the electrical components may be greatly damaged by the
gases or fumes resulting from the fumigation process. In particular, disinfectants containing halogen,
which includes chlorine, fluorine, bromine, or iodine can contribute to the erosion of the capacitors.
CAUTION

x
Installation
• Do not install the Machine Controller in any of the following locations.
• Locations that are subject to direct sunlight
• Locations that are subject to ambient temperatures that exceed the operating conditions
• Locations that are subject to ambient humidity that exceeds the operating conditions
• Locations that are subject to rapid temperature changes and condensation
• Locations that are subject to corrosive or inflammable gas
• Locations that are subject to excessive dust, dirt, salt, or metallic powder
• Locations that are subject to water, oil, or chemicals
• Locations that are subject to vibration or shock
There is a risk of fire, electrical shock, or device damage.
• Never install the Machine Controller in an atmosphere containing halogen (fluorine, chlorine,
bromine, or iodine).
There is a risk of malfunction or damage.
• Do not step on the Machine Controller or place heavy objects on the Machine Controller.
There is a risk of injury or an accident.
• Do not block the air exhaust ports on the Machine Controller. Do not allow foreign objects to
enter the Machine Controller.
There is a risk of internal element deterioration, malfunction, or fire.
• Always mount the Machine Controller in the specified orientation.
There is a risk of malfunction.
• Leave the specified amount of space between the Machine Controller, and the interior surface
of the control panel and other devices.
There is a risk of fire or malfunction.
• Do not subject the Machine Controller to strong shock.
There is a risk of malfunction.
• Suitable Battery installation must be performed and it must be performed only by an experi-
enced technician.
There is a risk of electrical shock, injury, or device damage.
• Do not touch the electrodes of the Battery.
Static electricity may damage the Battery.
CAUTION

xi
Wiring
• Check the wiring to be sure it has been performed correctly.
There is a risk of motor run-away, injury, or accidents.
• Always use a power supply of the specified voltage.
There is a risk of fire or accident.
• In places with poor power supply conditions, ensure that the input power is supplied within the
specified voltage range.
There is a risk of device damage.
• Install breakers and other safety measures to provide protection against shorts in external wir-
ing.
There is a risk of fire.
• Provide sufficient shielding when using the Machine Controller in the following locations.
• Locations that are subject to noise, such as from static electricity
• Locations that are subject to strong electromagnetic or magnetic fields
• Locations that are subject to radiation
• Locations that are near power lines
There is a risk of device damage.
• Configure the circuits to turn ON the power supply to the CPU Unit before the 24-V I/O power
supply. Refer to the following manual for details on circuits.
MP3000 Series CPU Unit Instructions (Manual No.: TOBP C880725 16)
If the power supply to the CPU Unit is turned ON after the external power supply, e.g., the 24-V I/O
power supply, the outputs from the CPU Unit may momentarily turn ON when the power supply to the
CPU Unit turns ON. This can result in unexpected operation that may cause injury or device damage.
• Provide emergency stop circuits, interlock circuits, limit circuits, and any other required safety
measures in control circuits outside of the Machine Controller.
There is a risk of injury or device damage.
• If you use MECHATROLINK I/O Modules, use the establishment of MECHATROLINK commu-
nications as an interlock output condition.
There is a risk of device damage.
• Connect the Battery with the correct polarity.
There is a risk of battery damage or explosion.
• Select the I/O signal wires for external wiring to connect the Machine Controller to external
devices based on the following criteria:
• Mechanical strength
• Noise interference
• Wiring distance
• Signal voltage
• Separate the I/O signal cables for control circuits from the power cables both inside and outside
the control panel to reduce the influence of noise from the power cables.
If the I/O signal lines and power lines are not separated properly, malfunction may occur.
CAUTION
Example of Separated Cables
Power cable I/O signal
cables in
control circuits
Steel separator

xii
Operation
Maintenance and Inspection
• Follow the procedures and instructions in the user’s manuals for the relevant products to per-
form normal operation and trial operation.
Operating mistakes while the Servomotor and machine are connected may damage the machine or even
cause accidents resulting in injury or death.
• Implement interlock signals and other safety circuits external to the Machine Controller to
ensure safety in the overall system even if the following conditions occur.
• Machine Controller failure or errors caused by external factors
• Shutdown of operation due to Machine Controller detection of an error in self-diagnosis and the subse-
quent turning OFF or holding of output signals
• Holding of the ON or OFF status of outputs from the Machine Controller due to fusing or burning of out-
put relays or damage to output transistors
• Voltage drops from overloads or short-circuits in the 24-V output from the Machine Controller and the
subsequent inability to output signals
• Unexpected outputs due to errors in the power supply, I/O, or memory that cannot be detected by the
Machine Controller through self-diagnosis.
There is a risk of injury, device damage, or burning.
• Do not attempt to disassemble or repair the Machine Controller.
There is a risk of electrical shock, injury, or device damage.
• Do not change any wiring while power is being supplied.
There is a risk of electrical shock, injury, or device damage.
• Suitable Battery replacement must be performed and it must be performed only by an experi-
enced technician.
There is a risk of electrical shock, injury, or device damage.
• Replace the Battery only while power is supplied to the MP3200.
Replacing the Battery while the power supply to the MP3200 is turned OFF may result in loss of the data
stored in memory in the MP3200.
• When you replace the Battery, do not touch the electrodes of the Battery.
Static electricity may damage the Battery.
• Do not forget to perform the following tasks when you replace the CPU Unit:
• Back up all programs and parameters from the CPU Unit that is being replaced.
• Transfer all saved programs and parameters to the new CPU Unit.
If you operate the CPU Unit without transferring this data, unexpected operation may occur. There is a
risk of injury or device damage.
CAUTION
CAUTION

xiii
Disposal
Other General Precautions
• Dispose of the Machine Controller as general industrial waste.
• Observe all local laws and ordinances when you dispose of used Batteries.
Observe the following general precautions to ensure safe application.
• The products shown in the illustrations in this manual are sometimes shown without covers or
protective guards. Always replace the cover or protective guard as specified first, and then
operate the products in accordance with the manual.
• The illustrations that are presented in this manual are typical examples and may not match the
product you received.
• If the manual must be ordered due to loss or damage, inform your nearest Yaskawa representa-
tive or one of the offices listed on the back of this manual.
CAUTION

xiv
Warranty
Details of Warranty
Warranty Period
The warranty period for a product that was purchased (hereinafter called “delivered product”) is one year from
the time of delivery to the location specified by the customer or 18 months from the time of shipment from the
Yaskawa factory, whichever is sooner.
Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect attributable to Yaskawa occurs
during the warranty period above. This warranty does not cover defects caused by the delivered product reach-
ing the end of its service life and replacement of parts that require replacement or that have a limited service
life.
This warranty does not cover failures that result from any of the following causes.
• Improper handling, abuse, or use in unsuitable conditions or in environments not described in product cata-
logs or manuals, or in any separately agreed-upon specifications
• Causes not attributable to the delivered product itself
• Modifications or repairs not performed by Yaskawa
• Abuse of the delivered product in a manner in which it was not originally intended
• Causes that were not foreseeable with the scientific and technological understanding at the time of shipment
from Yaskawa
• Events for which Yaskawa is not responsible, such as natural or human-made disasters
Limitations of Liability
• Yaskawa shall in no event be responsible for any damage or loss of opportunity to the customer that arises
due to failure of the delivered product.
• Yaskawa shall not be responsible for any programs (including parameter settings) or the results of program
execution of the programs provided by the user or by a third party for use with programmable Yaskawa
products.
• The information described in product catalogs or manuals is provided for the purpose of the customer pur-
chasing the appropriate product for the intended application. The use thereof does not guarantee that there
are no infringements of intellectual property rights or other proprietary rights of Yaskawa or third parties,
nor does it construe a license.
• Yaskawa shall not be responsible for any damage arising from infringements of intellectual property rights
or other proprietary rights of third parties as a result of using the information described in catalogs or manu-
als.

xv
Suitability for Use
• It is the customer’s responsibility to confirm conformity with any standards, codes, or regulations that apply
if the Yaskawa product is used in combination with any other products.
• The customer must confirm that the Yaskawa product is suitable for the systems, machines, and equipment
used by the customer.
• Consult with Yaskawa to determine whether use in the following applications is acceptable. If use in the
application is acceptable, use the product with extra allowance in ratings and specifications, and provide
safety measures to minimize hazards in the event of failure.
• Outdoor use, use involving potential chemical contamination or electrical interference, or use in conditions or
environments not described in product catalogs or manuals
• Nuclear energy control systems, combustion systems, railroad systems, aviation systems, vehicle systems, medi-
cal equipment, amusement machines, and installations subject to separate industry or government regulations
• Systems, machines, and equipment that may present a risk to life or property
• Systems that require a high degree of reliability, such as systems that supply gas, water, or electricity, or systems
that operate continuously 24 hours a day
• Other systems that require a similar high degree of safety
• Never use the product for an application involving serious risk to life or property without first ensuring that
the system is designed to secure the required level of safety with risk warnings and redundancy, and that the
Yaskawa product is properly rated and installed.
• The circuit examples and other application examples described in product catalogs and manuals are for ref-
erence. Check the functionality and safety of the actual devices and equipment to be used before using the
product.
• Read and understand all use prohibitions and precautions, and operate the Yaskawa product correctly to pre-
vent accidental harm to third parties.
Specifications Change
The names, specifications, appearance, and accessories of products in product catalogs and manuals may be
changed at any time based on improvements and other reasons. The next editions of the revised catalogs or
manuals will be published with updated code numbers. Consult with your Yaskawa representative to confirm
the actual specifications before purchasing a product.

xvi
Contents
About this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv
Introduction
1
1.1 Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
MP3200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Main Rack and Expansion Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Rack Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Unit Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Slot Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
1.2 System Configuration Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
1.3 Devices and Components That Are Required to Build a System . . . . . . .1-9
MP3200 Unit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Optional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.4 Precautions When Combining Products . . . . . . . . . . . . . . . . . . . . . . . . .1-14
Precautions When Combining MP3200 Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
Precautions When Combining Optional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
1.5 Precautions When Setting the Parameters. . . . . . . . . . . . . . . . . . . . . . .1-15
Precautions When Setting the Circuit Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Precautions When Setting Module Configuration Definitions . . . . . . . . . . . . . . . . . . . . .1-15
Appearances and Parts
2
2.1 Power Supply Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Appearance and Part Names. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.2 CPU Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Appearance and Part Names. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Display and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Switches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
2.3 Base Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Appearance and Part Names. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14

xvii
2.4 Rack Expansion Interface Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Appearance and Part Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
CPU Unit Functionality
3
3.1 Basic Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Execution Scheduling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Scans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-32
3.2 Function Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Self Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Communications Function Module (218IFD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-48
Motion Control Function Modules (SVC32 and SVR32) . . . . . . . . . . . . . . . . . . . . . . . . 3-50
The M-EXECUTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-56
Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-70
USB Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-85
File Transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89
Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93
Calendar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93
3.3 Multi-CPU Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-94
Differences between Sub CPU Synchronization and Slave CPU Synchronization . . . . 3-94
Sub CPU Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-95
Slave CPU Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-108
Specifications
4
4.1 MP3200 Installation and Usage Conditions . . . . . . . . . . . . . . . . . . . . . . . 4-2
Control Panel Cooling Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2 Power Supply Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.3 CPU Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Hardware Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Communications Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Motion Control Function Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
M-EXECUTOR Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
USB Memory Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
System Register Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
4.4 Base Unit Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-80
4.5 Rack Expansion Interface Unit Specifications . . . . . . . . . . . . . . . . . . . . 4-81

xviii
External Dimensions
5
5.1 Power Supply Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
5.2 CPU Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
5.3 Base Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
5.4 Rack Expansion Interface Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Index
Revision History

This chapter introduces the MP3200.
1.1 Definition of Terms . . . . . . . . . . . . . . . . . . . . . . . . 1-2
MP3200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Main Rack and Expansion Racks . . . . . . . . . . . . . . . . . . . . . . 1-3
Rack Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Unit Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Slot Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.2 System Configuration Example . . . . . . . . . . . . . . 1-8
1.3 Devices and Components That Are Required to Build a System 1-9
MP3200 Unit List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11
Optional Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
1.4 Precautions When Combining Products . . . . . . 1-14
Precautions When Combining MP3200 Units . . . . . . . . . . . 1-14
Precautions When Combining Optional Modules . . . . . . . . . 1-14
1.5 Precautions When Setting the Parameters . . . . 1-15
Precautions When Setting the Circuit Numbers . . . . . . . . . . 1-15
Precautions When Setting Module Configuration
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15
Introduction 1

1.1 Definition of Terms
MP3200
1-2
1.1 Definition of Terms
This section defines terms that have specific meanings in this manual.
MP3200
”MP3200” is a collective term that refers to the four Units in the following table.
MP3200 Connection Example
The MP3200 is typically connected as shown in the following examples.
Unit Name Primary Function
Power Supply Unit Supplies the power that is needed for the operation of the Units that are connected
to each other and to any Optional Modules that are connected in the Controller.
CPU Unit Stores the module definitions and programs, and interprets the programs. The
CPU Unit also controls the Optional Modules.
Base Unit Used to mount Optional Modules.
Rack Expansion Interface Unit Used to expand a Rack.
+
+
+
Power
Supply Unit CPU Unit
Power
Supply Unit CPU Unit Base Unit
Rack Expansion
Interface Unit
Power
Supply Unit
++
CPU Unit
Rack Expansion
Interface Unit
Power
Supply Unit
++
CPU Unit
+
Base Unit