YASKAWA Motoman DX200 Manual

MANUAL NO.
0
HW1481993
Part Number: 165559-1CD
Revision: 0
DX200
SETUP PROCEDURE MANUAL
STANDARD SYSTEM
Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.
MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX200 INSTRUCTIONS
DX200 OPERATOR’S MANUAL
DX200 MAINTENANCE MANUAL
The DX200 operator’s manual above corresponds to specific usage.
Be sure to use the appropriate manual.
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Table of Contents
ii
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DX200 Standard Setup
1 Overview of DX200 Setup Procedure.............................................................................................1-1
2 YCP21 Setup ..................................................................................................................................2-1
2.1 Preparing the CF for YCP21..............................................................................................2-1
2.2 Setting Up the YCP21 Board.............................................................................................2-6
3 Programming Pendant Setup..........................................................................................................3-1
3.1 Preparing the CF/USB for Upgrading ................................................................................3-2
3.2 Setting Up the Programming Pendant...............................................................................3-8
4 EAXA21 Boot Setup........................................................................................................................4-1
5 Initialization of System Configuration in Maintenance Mode...........................................................5-1
6 Troubleshooting ..............................................................................................................................6-1
6.1 Possible Failures at Preparation of the CF........................................................................6-1
6.2 Possible Failure at Setup of the Programming Pendant....................................................6-3
6.3 Programming Pendant Flash Rom Format Procedure......................................................6-4
6.4 Redisplaying the Touch Calibration Display ......................................................................6-8
6.5 When the Message 'Cannot find YPP (or one of its components).' is Displayed.............6-10
6.6 Possible Failures at YCP21 Setup...................................................................................6-11
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1-1
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DX200 Standard Setup 1 Overview of DX200 Setup Procedure
1 Overview of DX200 Setup Procedure
The following flowchart overviews how to set up the DX200.
YCP01
Setup
Programming
Pendant
Setup
Servo
Setup
System
Setup
Required Items:
Personal computer
(Either Windows95, Windows98, Windows98SE,
Windows2000, Windows XP, Windows VISTA
or Windows7 which can use CD and CF)
Shipping CF
CD (with system version pre-installed) distributed
from Yaskawa design division
Operation Time:Approx. 10 minutes
Required Items:
Personal computer
(Windows which can use CD and CF)
CF (or UCB) for operation

Operation Time:Approx. 18 minutes
DX200 setup
START
CF preparation
for YCP21
YCP21 setup
CF/USB preparation
for programming pendant
Programming pendant
setup
System configuration
initialization
in maintenance mode
EAXA21
boot setup
Required Items:
Boot ROM
Boot ROM board (BT2004)
Operation Time:Approx. 5 minutes
END
CD (with system version pre-installed) distributed
from Yaskawa design division
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2 YCP21 Setup
2.1 Preparing the CF for YCP21
2-1
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DX200 Standard Setup
2 YCP21 Setup
Prepare the following items for the YCP21 setup operation.
• A personal computer: either Windows95, Windows98, or
Windows98SE, Windows2000, WindowsXP, WindowsVISTA,
Windows7, which can use CD and CF
• Shipping CF
• CD (with system version pre-installed) distributed from Yaskawa
design division
*The CF used for YCP21 requires no pretreatment because it is already formatted
by the CF manufacturer.
2.1 Preparing the CF for YCP21
Followings are the data writing procedures into the shipping CF which is to
be mounted on YCP21 (CPU) board.
1. Insert the CF into the CF reader/writer.
Insert
CF CF Reader/Writer
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2-2
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DX200 Standard Setup
2 YCP21 Setup
2.1 Preparing the CF for YCP21
2. Insert the CD (with system version pre-installed) distributed from
Yaskawa design division into the personal computer, and start up the
Explorer. Then select (double-click) the CD drive.
3. Start up (double-click) “mk_vx_cf.exe”.
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2 YCP21 Setup
2.1 Preparing the CF for YCP21
2-3
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DX200 Standard Setup
4. Click “Main CPU Board,” and then click the appropriate language in
“Language” part.
SUPPLE-
MENT
Each abbreviation indicates the language as follows:
JP: Japanese US: English DE: German IT: Italian
ES: Spanish FI: Finnish SE: Swedish FR: French
KR: Korean CN: Chinese TW: Taiwanese CZ: Czech
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2-4
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DX200 Standard Setup
2 YCP21 Setup
2.1 Preparing the CF for YCP21
5. Confirm that the version described in the Software Modification
Instructions and the version in the following window are the same.
Then click “Set boot loader” check box and “Delete all file” check box
under “Operation,” and click {START}.
PROHIBITED
• Never execute the following operations while data is being written
into the CF.
– Do not turn OFF the USB hub power supply.
– Do not remove the USB port connection from the personal
computer.
– Do not remove the CF reader/writer from the USB hub.
– Do not remove the CF from the CF reader/writer.
Failure to observe these instructions may cause CF failure.
Version
The LED indicator blinks while
the data is being written-in.
Do not remove the USB
connection or the CF.
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2 YCP21 Setup
2.1 Preparing the CF for YCP21
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DX200 Standard Setup
6. When the data has been written into the CF successfully, “OK” is
displayed in the second column under “Target Drives”. To prepare
seven CFs, it takes approx. two minutes.
7. Remove the CF from the CF reader/writer.
B: Boot sector write-in completed
D: File deletion completed
F: File copy completed
V: File copy completed (for version-up)
/ : Processing failed
: Processing passed
SUPPLE-
MENT
“NG” is displayed if the CF is not inserted correctly.
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2-6
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DX200 Standard Setup
2 YCP21 Setup
2.2 Setting Up the YCP21 Board
2.2 Setting Up the YCP21 Board
1. Insert the CF prepared in Section 2.1 “Preparing the CF for YCP21” on
page 2-1 into the YCP21 board.
<Board Layout of DX200>
<CF Slot and Inserting Direction>
2. Move the CF slot cover to prevent the CF from dropping, and fix the
cover with screws.
The YCP21 setup has been completed.
YCP21
YSF21
YIF01
Move the CF slot cover to fix the CF.
CF slot:
Insert the CF with this surface facing right.
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3 Programming Pendant Setup
3-1
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DX200 Standard Setup
3 Programming Pendant Setup
Prepare the following items.
Setting up operation requires either CF or USB memory (hereinafter
referred to as “USB”).
• A personal computer: Windows which can use CD and CF
• CF or USB for operations
1) 2
)
• CD (with system version pre-installed) distributed from Yaskawa
design division
1) The CF used for YCP21 requires no pretreatment because it is already
formatted by the CF manufacturer.
If it should not read the data, format it with the following OS or file system
before using.
○: Available file system format
2) Followings are the recommended CFs and USB.
PC
OS DOS Windows 98 Windows 2000 Windows XP Windows Vista Windows 7
File System FAT FAT32 FAT FAT32 FAT FAT32 FAT FAT32 FAT FAT32
CF ○○○○○○○○○○○
USB ○○○○○○○○○○○
[Recommended CF] MCF10P-256MS-YE2 (Hagiwara Solutions Co.,Ltd)
[Recommended CF] MCF10P-512MS (Hagiwara Solutions Co.,Ltd)
[Recommended CF] MCF10P-A01GS (Hagiwara Solutions Co.,Ltd)
[Recommended CF] MCF10P-A02GS (Hagiwara Solutions Co.,Ltd)
[Recommended USB] UDG4-xGDRJ [x: volume: 1/2/4 GB]
(Hagiwara Solutions Co.,Ltd)
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