YASKAWA MP3100 Series User manual

MANUAL NO. TOMP C880725 25A
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MP3100
Machine Controller MP3000 Series
Instructions
MP3100
Contrôleur de Machine Série MP3000
Instructions
MP3100
マシンコントローラMP3000シリーズ
取扱説明書
Model: JAPMC-MC3100--E
Modèle: JAPMC-MC3100--E
形式：JAPMC-MC3100--E
Pour utiliser correctement le produit, lisez attentivement ce manuel.
Conservez-le comme références et pour les cas d’inspections et de
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the
prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Never-
theless, Yaskawa assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the
information contained in this publication.

E-1
Safety Precautions
Safety Information
To prevent personal injury and equipment damage in advance, the following sig-
nal words are used to indicate safety precautions in this document. The signal
words are used to classify the hazards and the degree of damage or injury that
may occur if a product is used incorrectly. Information marked as shown below is
important for safety. Always read this information and heed the precautions that
are provided.
3
DANGER
• Indicates precautions that, if not heeded, are likely to result in loss of
life, serious injury, or fire.
WARNING
• Indicates precautions that, if not heeded, could result in loss of life,
serious injury, or fire.
CAUTION
• Indicates precautions that, if not heeded, could result in relatively seri-
ous or minor injury, or in fire.
NOTICE
• Indicates precautions that, if not heeded, could result in property dam-
age.

E-2
Safety Precautions That Must Always Be Observed
 General Precautions
DANGER
• Read and understand this manual to ensure the safe usage of the
product.
• Keep this manual in a safe, convenient place so that it can be referred
to whenever necessary. Make sure that it is delivered to the final user
of the product.
• Do not remove cables or connectors while power is being supplied.
There is a risk of electric shock, operational failure of the product, or
burning.
WARNING
• Always use a power supply of the specified voltage.
There is a risk of burning, electric shock, or fire.
• Do not attempt to disassemble, repair, or modify the product.
There is a risk of fire or malfunction.
The warranty is void for the product if you disassemble, repair, or modify
it.
• The installation must be suitable and it must be performed only by an
experienced technician.
There is a risk of electric shock or injury.
• Before connecting the machine and starting operation, make sure that
an emergency stop procedure has been provided and is working cor-
rectly.
There is a risk of injury.
• Do not touch anything inside the product.
There is a risk of electric shock.
CAUTION
• Do not damage, pull on, apply excessive force to, place heavy objects
on, or pinch the cables.
There is a risk of failure, damage, or electric shock.
• Never use the product in locations subject to water, corrosive atmo-
spheres, or flammable gas, or near flammable objects.
There is a risk of electric shock or fire.

E-3

Storage Precautions
NOTICE
• Do not attempt to use a product that is damaged or that has missing
parts.
• Install external emergency stop circuits that shut OFF the power sup-
ply and stop operation immediately when an error occurs.
• Do not touch the product with wet hands.
There is a risk of product failure.
• Close all applications before you turn OFF the power supply to the
computer.
There is a risk of file corruption.
CAUTION
• Do not place an excessive load on the product during storage. (Follow
all instructions on the packages.)
There is a risk of injury or damage.
NOTICE
• Do not install or store the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed prod-
uct specifications
•Locations that are subject to relative humidities that exceed product
specifications
•Locations that are subject to condensation as the result of extreme
changes in temperature
•Locations that are subject to corrosive or flammable gases
•Locations that are near flammable materials
•Locations that are subject to dust, salts, or iron powder
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock that exceeds product
specifications
•Locations near devices that generate strong magnetic fields
•Locations that are subject to radiation
If you store or install the product in any of the above locations, the
product may fail or be damaged.

E-4

Transportation Precautions
CAUTION
• Hold onto the main body of the product when transporting it.
Holding the cables or connectors may damage them or result in injury.
• When you handle the product, be careful of sharp parts, such as the
corners.
Doing so may result in injury.
• Do not place an excessive load on the product during transportation.
(Follow all instructions on the packages.)
There is a risk of injury or damage.
NOTICE
• Do not drop the product or subject it to strong shock.
There is a risk of failure or damage.
• Do not subject connectors to shock.
There is a risk of faulty connections or damage.
• Never subject the product to an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine) during transportation.
There is a risk of failure or damage.
• If disinfectants or insecticides must be used to treat packing materials
such as wooden frames, pallets, or plywood, the packing materials
must be treated before the product is packaged, and methods other
than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core tem-
perature of 56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and prod-
ucts installed in machines, are packed with fumigated wooden materials,
the electrical components may be greatly damaged by the gases or
fumes resulting from the fumigation process. In particular, disinfectants
containing halogen, which includes chlorine, fluorine, bromine, or iodine
can contribute to the erosion of the capacitors.

E-5

Installation Precautions
CAUTION
• Install the product in the specified orientation.
There is a risk of fire or failure.
• Do not step on or place a heavy object on the product.
There is a risk of failure, damage, or injury.
• Do not allow any foreign matter to enter the product.
There is a risk of failure or fire.
• Do not touch the component surface or solder surface with your
hands.
There is a risk of product failure, computer failure, and injury.

E-6
NOTICE
• Do not install or store the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed prod-
uct specifications
•Locations that are subject to relative humidities that exceed product
specifications
•Locations that are subject to condensation as the result of extreme
changes in temperature
•Locations that are subject to corrosive or flammable gases
•Locations that are near flammable materials
•Locations that are subject to dust, salts, or iron powder
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock that exceeds product
specifications
•Locations near devices that generate strong magnetic fields
•Locations that are subject to radiation
If you store or install the product in any of the above locations, the prod-
uct may fail or be damaged.
• Do not drop the product or subject it to strong shock.
There is a risk of failure or damage.
• Never install the product in an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine).
There is a risk of failure or damage.
• Remove all static electricity from your body before you touch the prod-
uct.
There is a risk of equipment damage due to static electricity.
• When you install the product, press it firmly all the way to the back of
the slot. If the product cannot be pressed to the back of the slot, do
not force it. Remove it from the slot and try again.
There is a risk of malfunction or failure in the product or computer.
• Depending on the computer in which you install the product, the prod-
uct may need to be secured with screws or other means after installa-
tion. If doing so is necessary, secure the product reliably. Refer to the
documentation for the computer you are using for the method to
secure the product.
If the product is not secured properly, there is a risk of malfunction or fail-
ure in the product or computer.

E-7

Wiring Precautions
DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.
WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
CAUTION
• Check the wiring to be sure it has been performed correctly.
There is a risk of product failure or malfunction.
• Install molded-case circuit breakers and other safety measures to pro-
vide protection against short circuits in external wiring.
There is a risk of fire or failure.
• In places with poor power supply conditions, ensure that the input
power is supplied within the specified voltage range.
There is a risk of equipment damage.
• Provide sufficient shielding when using the product in the following
locations.
•Locations that are subject to noise, such as from static electricity
•Locations that are subject to strong electromagnetic or magnetic fields
•Locations that are subject to radiation
•Locations that are near power lines
There is a risk of equipment damage.
• Configure the circuits to turn ON the power supply to the product
before the 24-V I/O power supply.
If the power supply to the product is turned ON after the external power
supply, e.g., the 24-V I/O power supply, the outputs from the product
may momentarily turn ON when the power supply to the product turns
ON. This can result in unexpected operation that may cause injury or
device damage.
• Provide emergency stop circuits, interlock circuits, limit circuits, and
any other required safety measures in control circuits outside of the
product.
There is a risk of injury or device damage.
• If you use MECHATROLINK I/O Modules, use the establishment of
MECHATROLINK communications as an interlock output condition.
There is a risk of device damage.

E-8
• Select the I/O signal wires for external wiring to connect the product
to external devices based on the following criteria:
•Mechanical strength
•Noise interference
•Wiring distance
•Signal voltage
• Separate the I/O signal cables for control circuits from the power
cables both inside and outside the control panel to reduce the influ-
ence of noise from the power cables.
If the I/O signal lines and power lines are not separated properly, mal-
function may occur.
NOTICE
• Whenever possible, use the Cables specified by Yaskawa.
If you use any other cables, confirm the rated current and application
environment of your model and use the wiring materials specified by
Yaskawa or equivalent materials.
CAUTION
Example of Separated Cables
Power
cables
I/O signal
cablesin
control circuits
Steel separator

E-9

Operation Precautions
WARNING
• Do not radically change the settings of the parameters.
There is a risk of unstable operation, machine damage, or injury.
• For trial operation, securely mount the Servomotor and disconnect it
from the machine.
There is a risk of injury.
CAUTION
• Design the system to ensure safety even when problems, such as sig-
nal line disconnection, occur.
• Implement interlock signals and other safety circuits external to the
product to ensure safety in the overall system even if the following
conditions occur.
•Product failure or errors caused by external factors
•Shutdown of operation due to product detection of an error in self-
diagnosis and the subsequent turning OFF or holding of output signals
•Holding of the ON or OFF status of outputs from the product due to
fusing or burning of output relays or damage to output transistors
•Voltage drops from overloads or short-circuits in the 24-V output from
the product and the subsequent inability to output signals
•Unexpected outputs due to errors in the power supply, I/O, or memory
that cannot be detected by the product through self-diagnosis.
There is a risk of injury, device damage, or burning.
NOTICE
• After you complete trial operation of the machine and facilities, back
up the settings of the product parameters. You can use them to reset
the parameters after product replacement.
If you do not copy backed up parameter settings, normal operation may
not be possible after a faulty product is replaced, which could result in
machine or equipment damage.

E-10

Maintenance and Inspection Precautions
 Troubleshooting Precautions
DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.
WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
CAUTION
• Before you replace the product, back up the settings of the product
parameters. Copy the backed up parameter settings to the new prod-
uct and confirm that they were copied correctly.
If you do not copy backed up parameter settings or if the copy operation
is not completed correctly, normal operation may not be possible, possi-
bly resulting in machine or equipment damage.
• Do not attempt to disassemble or repair the product.
There is a risk of electric shock, injury, or device damage.
NOTICE
• Discharge all static electricity from your body before you operate any
of the buttons or switches on the product.
There is a risk of equipment damage.
WARNING
• The product may suddenly restart when the power supply is recovered
after a momentary power interruption. Design the machine to ensure
human safety when operation restarts.
There is a risk of injury.

E-11

Disposal Precautions
 Other General Precautions
• When disposing of the product, treat it as ordinary industrial waste.
However, local ordinances and national laws must be observed. Imple-
ment all labeling and warnings for the final product as required.
• Figures provided in this manual are typical examples or conceptual
representations. There may be differences between them and actual
wiring, circuits, and products.
• The products shown in illustrations in this manual are sometimes
shown with their covers or protective guards removed to illustrate
detail. Always replace all covers and protective guards before you use
the product.
• If you need a new copy of this manual because it has been lost or
damaged, contact your nearest Yaskawa representative or one of the
offices listed on the back of this manual.
• This manual is subject to change without notice for product improve-
ments, specifications changes, and improvements to the manual itself.
We will update the document number of the manual and issue revisions
when changes are made.
• Any and all quality guarantees provided by Yaskawa are null and void if
the customer modifies the product in any way. Yaskawa disavows any
responsibility for damages or losses that are caused by modified prod-
ucts.

E-12
Warranty
Details of Warranty
 Warranty Period
The warranty period for a product that was purchased (hereinafter called “deliv-
ered product”) is one year from the time of delivery to the location specified by
the customer or 18 months from the time of shipment from the Yaskawa factory,
whichever is sooner.
 Warranty Scope
Yaskawa shall replace or repair a defective product free of charge if a defect
attributable to Yaskawa occurs during the warranty period above. This warranty
does not cover defects caused by the delivered product reaching the end of its
service life and replacement of parts that require replacement or that have a lim-
ited service life.
This warranty does not cover failures that result from any of the following causes.
•Improper handling, abuse, or use in unsuitable conditions or in environments
not described in product catalogs or manuals, or in any separately agreed-
upon specifications
•Causes not attributable to the delivered product itself
•Modifications or repairs not performed by Yaskawa
•Use of the delivered product in a manner in which it was not originally intended
•Causes that were not foreseeable with the scientific and technological under-
standing at the time of shipment from Yaskawa
•Events for which Yaskawa is not responsible, such as natural or human-made
disasters
Limitations of Liability
•Yaskawa shall in no event be responsible for any damage or loss of opportu-
nity to the customer that arises due to failure of the delivered product.
•Yaskawa shall not be responsible for any programs (including parameter set-
tings) or the results of program execution of the programs provided by the user
or by a third party for use with programmable Yaskawa products.
•The information described in product catalogs or manuals is provided for the
purpose of the customer purchasing the appropriate product for the intended
application. The use thereof does not guarantee that there are no infringe-
ments of intellectual property rights or other proprietary rights of Yaskawa or
third parties, nor does it construe a license.
•Yaskawa shall not be responsible for any damage arising from infringements of
intellectual property rights or other proprietary rights of third parties as a result
of using the information described in catalogs or manuals.

E-13
Suitability for Use
•It is the customer’s responsibility to confirm conformity with any standards,
codes, or regulations that apply if the Yaskawa product is used in combination
with any other products.
•The customer must confirm that the Yaskawa product is suitable for the sys-
tems, machines, and equipment used by the customer.
•Consult with Yaskawa to determine whether use in the following applications is
acceptable. If use in the application is acceptable, use the product with extra
allowance in ratings and specifications, and provide safety measures to mini-
mize hazards in the event of failure.
•Outdoor use, use involving potential chemical contamination or electrical
interference, or use in conditions or environments not described in product
catalogs or manuals
•Nuclear energy control systems, combustion systems, railroad systems,
aviation systems, vehicle systems, medical equipment, amusement
machines, and installations subject to separate industry or government
regulations
•Systems, machines, and equipment that may present a risk to life or prop-
erty
•Systems that require a high degree of reliability, such as systems that sup-
ply gas, water, or electricity, or systems that operate continuously 24 hours
a day
•Other systems that require a similar high degree of safety
•Never use the product for an application involving serious risk to life or prop-
erty without first ensuring that the system is designed to secure the required
level of safety with risk warnings and redundancy, and that the Yaskawa prod-
uct is properly rated and installed.
•The circuit examples and other application examples described in product cat-
alogs and manuals are for reference. Check the functionality and safety of the
actual devices and equipment to be used before using the product.
•Read and understand all use prohibitions and precautions, and operate the
Yaskawa product correctly to prevent accidental harm to third parties.
Specifications Change
The names, specifications, appearance, and accessories of products in product
catalogs and manuals may be changed at any time based on improvements and
other reasons. The next editions of the revised catalogs or manuals will be pub-
lished with updated code numbers. Consult with your Yaskawa representative to
confirm the actual specifications before purchasing a product.

E-14
Contents
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
1 Confirmations Upon Delivery . . . . . . . . . 15
1.1 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
2 Installation and Wiring . . . . . . . . . . . . . . 16
3 Inspections . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Daily Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.2 Periodic Inspections . . . . . . . . . . . . . . . . . . . . . . . . .17
4 EMC Standard Compliance. . . . . . . . . . . 18
Revision History . . . . . . . . . . . . . . . . . . . . . 19

1 Confirmations Upon Delivery
E-15
1 Confirmations Upon Delivery
When you open the package, you will find the product in an antistatic air
cushion bag.
Please confirm the following items as soon as you receive the product.
If you find any problems with the above items, contact the place of pur-
chase or your Yaskawa representative immediately.
1.1 Accessories
Item Confirmation Method
Have you received the correct
product as ordered?
Confirm that the model number on
the package is the same as the
model number given on the PCB.
Check all accessories as well.
Is the product damaged in any
way?
Check the appearance of the entire
product for any damage that might
have occurred during shipment.
Name Model Number Remarks
Cable Tie T18R-V0 To secure USB memory
Package
Model number label
or barcode label
Antistatic air cushion bag
Product

2 Installation and Wiring
E-16
2 Installation and Wiring
Refer to the following manual for details on installing and wiring the prod-
uct.
Machine Controller MP3000 Series MP3100 Product Manual
(Manual No.: SIEP C880725 24)
3 Inspections
Perform inspections according to the information that is provided in this
section.
3.1 Daily Inspections
The daily inspection items are given in the following table.
Inspection Item Description Criteria Correction
Connection
conditions Connectors Connectors must not be loose.
Tighten the
lock screws
on the con-
nectors.
Indi-
cators
S1
indicator
Make sure
the indica-
tor is lit.
The indicator must be lit green.
(If it is not lit, the Controller is
being initialized. If it is lit red or
flashing red, there is an error.)
Refer to the
relevant
manual.*
S2
indicator
Make sure
the indica-
tor is lit.
The indicator must be lit green.
(If it is not lit, the user program
is stopped. If it is lit red or
flashing red, there is an error.)
M-ALM
indicator
Make sure
the indica-
tor is not lit.
The indicator must not be lit. (If
it is lit, there is an axis alarm.)
CN
indicator
Make sure
the indica-
tor is lit.
The indicator must be lit green.
(If it is not lit,
MECHATROLINK-III communi-
cations are not established.)
LK1
indicator
Make sure
the indica-
tor is lit.
The indicator must be lit yel-
low. (It is lit while
MECHATROLINK-III communi-
cations are active on port 1.)
LK2
indicator
Make sure
the indica-
tor is lit.
The indicator must be lit yel-
low. (It is lit while
MECHATROLINK-III communi-
cations are active on port 2.)

3 Inspections
E-17
*Machine Controller MP3000 Series MP3100 Product Manual
(Manual No.: SIEP C880725 24)
3.2 Periodic Inspections
Perform the following inspections at least once a year.
Inspection Item Inspection
Period Description Correction
Ambi-
ent
condi-
tions
Ambient
tempera-
ture
At least 1 or 2
times every 6
to 12 months
Measure the tem-
perature and humid-
ity with a hydrometer
and thermometer
and measure corro-
sive gas. They must
be within specifica-
tions.
Remove sources
of contamination
or improve the
installation envi-
ronment.
Ambient
humidity
Atmo-
sphere
Cleaning PCBs
At least 1 time
a year
There must be no
dirt, dust, oil, or
other foreign matter
on the product.
Clean the product
with air or a cloth.
Visual exterior
inspection
Loose screws
There must be no
looseness in terminal
screws or connector
lock screws.
Tighten the
screws.
Abnormalities in
the PCB compo-
nents
There must be no
discoloration due to
heat, damage, or
disconnections.
Contact your
Yaskawa repre-
sentative.

4 EMC Standard Compliance
E-18
4 EMC Standard Compliance
The product complies with the following EMC standards: EN 55011 group
1 class A, EN 61000-6-2, and EN 61000-6-4. However, the product is an
electric device that is used as part of a machine or manufacturing equip-
ment. Therefore, the EMC performance will also depend on the configura-
tion of the actual system, wiring conditions, and other conditions. It is the
user’s responsibility to confirm EMC standard compliance for the overall
machine or equipment.