YASKAWA MP3100 Series User manual

MANUAL NO. TOMP C880725 25A
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MP3100
Machine Controller MP3000 Series
Instructions
MP3100
Contrôleur de Machine Série MP3000
Instructions
MP3100
マシンコントローラMP3000シリーズ
取扱説明書
Model: JAPMC-MC3100--E
Modèle: JAPMC-MC3100--E
形式：JAPMC-MC3100--E
Pour utiliser correctement le produit, lisez attentivement ce manuel.
Conservez-le comme références et pour les cas d’inspections et de
maintenance. Assurez-vous que l’utilisateur final reçoive ce manuel.

Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored
in a retrieval system, or transmitted, in any form, or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the
prior written permission of Yaskawa. No patent liability is assumed with
respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Never-
theless, Yaskawa assumes no responsibility for errors or omissions. Nei-
ther is any liability assumed for damages resulting from the use of the
information contained in this publication.

E-1
Safety Precautions
Safety Information
To prevent personal injury and equipment damage in advance, the following sig-
nal words are used to indicate safety precautions in this document. The signal
words are used to classify the hazards and the degree of damage or injury that
may occur if a product is used incorrectly. Information marked as shown below is
important for safety. Always read this information and heed the precautions that
are provided.
3
DANGER
• Indicates precautions that, if not heeded, are likely to result in loss of
life, serious injury, or fire.
WARNING
• Indicates precautions that, if not heeded, could result in loss of life,
serious injury, or fire.
CAUTION
• Indicates precautions that, if not heeded, could result in relatively seri-
ous or minor injury, or in fire.
NOTICE
• Indicates precautions that, if not heeded, could result in property dam-
age.

E-2
Safety Precautions That Must Always Be Observed
 General Precautions
DANGER
• Read and understand this manual to ensure the safe usage of the
product.
• Keep this manual in a safe, convenient place so that it can be referred
to whenever necessary. Make sure that it is delivered to the final user
of the product.
• Do not remove cables or connectors while power is being supplied.
There is a risk of electric shock, operational failure of the product, or
burning.
WARNING
• Always use a power supply of the specified voltage.
There is a risk of burning, electric shock, or fire.
• Do not attempt to disassemble, repair, or modify the product.
There is a risk of fire or malfunction.
The warranty is void for the product if you disassemble, repair, or modify
it.
• The installation must be suitable and it must be performed only by an
experienced technician.
There is a risk of electric shock or injury.
• Before connecting the machine and starting operation, make sure that
an emergency stop procedure has been provided and is working cor-
rectly.
There is a risk of injury.
• Do not touch anything inside the product.
There is a risk of electric shock.
CAUTION
• Do not damage, pull on, apply excessive force to, place heavy objects
on, or pinch the cables.
There is a risk of failure, damage, or electric shock.
• Never use the product in locations subject to water, corrosive atmo-
spheres, or flammable gas, or near flammable objects.
There is a risk of electric shock or fire.

E-3

Storage Precautions
NOTICE
• Do not attempt to use a product that is damaged or that has missing
parts.
• Install external emergency stop circuits that shut OFF the power sup-
ply and stop operation immediately when an error occurs.
• Do not touch the product with wet hands.
There is a risk of product failure.
• Close all applications before you turn OFF the power supply to the
computer.
There is a risk of file corruption.
CAUTION
• Do not place an excessive load on the product during storage. (Follow
all instructions on the packages.)
There is a risk of injury or damage.
NOTICE
• Do not install or store the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed prod-
uct specifications
•Locations that are subject to relative humidities that exceed product
specifications
•Locations that are subject to condensation as the result of extreme
changes in temperature
•Locations that are subject to corrosive or flammable gases
•Locations that are near flammable materials
•Locations that are subject to dust, salts, or iron powder
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock that exceeds product
specifications
•Locations near devices that generate strong magnetic fields
•Locations that are subject to radiation
If you store or install the product in any of the above locations, the
product may fail or be damaged.

E-4

Transportation Precautions
CAUTION
• Hold onto the main body of the product when transporting it.
Holding the cables or connectors may damage them or result in injury.
• When you handle the product, be careful of sharp parts, such as the
corners.
Doing so may result in injury.
• Do not place an excessive load on the product during transportation.
(Follow all instructions on the packages.)
There is a risk of injury or damage.
NOTICE
• Do not drop the product or subject it to strong shock.
There is a risk of failure or damage.
• Do not subject connectors to shock.
There is a risk of faulty connections or damage.
• Never subject the product to an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine) during transportation.
There is a risk of failure or damage.
• If disinfectants or insecticides must be used to treat packing materials
such as wooden frames, pallets, or plywood, the packing materials
must be treated before the product is packaged, and methods other
than fumigation must be used.
Example: Heat treatment, where materials are kiln-dried to a core tem-
perature of 56°C for 30 minutes or more.
If the electronic products, which include stand-alone products and prod-
ucts installed in machines, are packed with fumigated wooden materials,
the electrical components may be greatly damaged by the gases or
fumes resulting from the fumigation process. In particular, disinfectants
containing halogen, which includes chlorine, fluorine, bromine, or iodine
can contribute to the erosion of the capacitors.

E-5

Installation Precautions
CAUTION
• Install the product in the specified orientation.
There is a risk of fire or failure.
• Do not step on or place a heavy object on the product.
There is a risk of failure, damage, or injury.
• Do not allow any foreign matter to enter the product.
There is a risk of failure or fire.
• Do not touch the component surface or solder surface with your
hands.
There is a risk of product failure, computer failure, and injury.

E-6
NOTICE
• Do not install or store the product in any of the following locations.
•Locations that are subject to direct sunlight
•Locations that are subject to ambient temperatures that exceed prod-
uct specifications
•Locations that are subject to relative humidities that exceed product
specifications
•Locations that are subject to condensation as the result of extreme
changes in temperature
•Locations that are subject to corrosive or flammable gases
•Locations that are near flammable materials
•Locations that are subject to dust, salts, or iron powder
•Locations that are subject to water, oil, or chemicals
•Locations that are subject to vibration or shock that exceeds product
specifications
•Locations near devices that generate strong magnetic fields
•Locations that are subject to radiation
If you store or install the product in any of the above locations, the prod-
uct may fail or be damaged.
• Do not drop the product or subject it to strong shock.
There is a risk of failure or damage.
• Never install the product in an atmosphere containing halogen (fluo-
rine, chlorine, bromine, or iodine).
There is a risk of failure or damage.
• Remove all static electricity from your body before you touch the prod-
uct.
There is a risk of equipment damage due to static electricity.
• When you install the product, press it firmly all the way to the back of
the slot. If the product cannot be pressed to the back of the slot, do
not force it. Remove it from the slot and try again.
There is a risk of malfunction or failure in the product or computer.
• Depending on the computer in which you install the product, the prod-
uct may need to be secured with screws or other means after installa-
tion. If doing so is necessary, secure the product reliably. Refer to the
documentation for the computer you are using for the method to
secure the product.
If the product is not secured properly, there is a risk of malfunction or fail-
ure in the product or computer.

E-7

Wiring Precautions
DANGER
• Do not change any wiring while power is being supplied.
There is a risk of electric shock or injury.
WARNING
• Wiring and inspections must be performed only by qualified engineers.
There is a risk of electric shock or product failure.
CAUTION
• Check the wiring to be sure it has been performed correctly.
There is a risk of product failure or malfunction.
• Install molded-case circuit breakers and other safety measures to pro-
vide protection against short circuits in external wiring.
There is a risk of fire or failure.
• In places with poor power supply conditions, ensure that the input
power is supplied within the specified voltage range.
There is a risk of equipment damage.
• Provide sufficient shielding when using the product in the following
locations.
•Locations that are subject to noise, such as from static electricity
•Locations that are subject to strong electromagnetic or magnetic fields
•Locations that are subject to radiation
•Locations that are near power lines
There is a risk of equipment damage.
• Configure the circuits to turn ON the power supply to the product
before the 24-V I/O power supply.
If the power supply to the product is turned ON after the external power
supply, e.g., the 24-V I/O power supply, the outputs from the product
may momentarily turn ON when the power supply to the product turns
ON. This can result in unexpected operation that may cause injury or
device damage.
• Provide emergency stop circuits, interlock circuits, limit circuits, and
any other required safety measures in control circuits outside of the
product.
There is a risk of injury or device damage.
• If you use MECHATROLINK I/O Modules, use the establishment of
MECHATROLINK communications as an interlock output condition.
There is a risk of device damage.

E-8
• Select the I/O signal wires for external wiring to connect the product
to external devices based on the following criteria:
•Mechanical strength
•Noise interference
•Wiring distance
•Signal voltage
• Separate the I/O signal cables for control circuits from the power
cables both inside and outside the control panel to reduce the influ-
ence of noise from the power cables.
If the I/O signal lines and power lines are not separated properly, mal-
function may occur.
NOTICE
• Whenever possible, use the Cables specified by Yaskawa.
If you use any other cables, confirm the rated current and application
environment of your model and use the wiring materials specified by
Yaskawa or equivalent materials.
CAUTION
Example of Separated Cables
Power
cables
I/O signal
cablesin
control circuits
Steel separator