YASKAWA SGLGW User manual

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Overview of Setup
Installation
Wiring and Connection
Safety Function
Trial Operation
(Checking Linear Servomotor Operation)
SGDV SERVOPACK
SGLGW/SGLFW/SGLTW/SGLC/SGT Linear Servomotors
Linear Motor
-VSeries
AC Servo Drives
USER'S MANUAL
Setup
MANUAL NO. SIEP S800000 44D

ﮐﺮﺷاوﺎﮑﺳﺎﯾ:ﯽﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تﻻﻮﺼﺤﻣ عاﻮﻧا هﺪﻨﻨﮐ ﺪﯿﻟﻮﺗ -ﺘﻌﻨﺻ يﺎﻫ تﺎﺑر
-رود لﺮﺘﻨﮐ يﺎﻫﺮﺗرﻮﻨﯾا عاﻮﻧا
-وﺮﺳ يﺎﻫ ﻢﺘﺴﯿﺳ -MotionController -PLC
ﺎﯿﻠﯾا ﺪﻨﻤﺷﻮﻫ نازادﺮﭘ هداد ﺖﮐﺮﺷويا ﻪﻓﺮﺣ ﻧﺎﺒﯿﺘﺸﭘ تﺎﻣﺪﺧ ﻪﺋاراهﺪﻨﻨﮐ ﻦﯿﻣﺎﺗ
ﺠﺗﯿﻬتاﺰYaskawa
ﺷزﻮﻣآ يﺎﻫ هرود يراﺰﮔﺮﺑPLC–HMI–Servo–Sensor–Inverter–Industrial Network
ﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا يﺎﻫژوﺮﭘ مﺎﺠﻧا
ﺘﻌﻨﺻ نﻮﯿﺳﺎﻣﻮﺗا تاودا ﻪﯿﻠﮐ ﺼﺼﺨﺗ تاﺮﯿﻤﻌﺗ
: سﺎﻤﺗ يﺎﻫ ﻦﻔﻠﺗ15-88594014: ﺲﮑﻓ88594013
بو: ﺖﯾﺎﺳwww.dphi.ir – www.indus.ir

www.dadehpardazan.ir 88594014-15
Copyright ©2007 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted, in any form, or by any means, mechanical, electronic, photo-
copying, recording, or otherwise, without the prior written permission of Yaskawa. No
patent liability is assumed with respect to the use of the information contained herein.
Moreover, because Yaskawa is constantly striving to improve its high-quality products,
the information contained in this manual is subject to change without notice. Every
precaution has been taken in the preparation of this manual. Nevertheless, Yaskawa
assumes no responsibility for errors or omissions. Neither is any liability assumed for
damages resulting from the use of the information contained in this publication.

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About this Manual
This manual describes procedures required for installation, wiring, and connecting 
-V Series servo drives, including a JOG operation for linear servomotors not con-
nected to machinery.
Be sure to refer to this manual and perform setup operations correctly.
Keep this manual in a location where it can be accessed for reference whenever
required.
Description of Technical Terms
The following table shows the meanings of terms used in this manual.
Term Meaning
Cursor Input position indicated by Digital Operator
Linear Servomotor -V Series SGLGW, SGLFW, SGLTW, or SGLC linear servomo-
tor, or SGT linear slider
SERVOPACK -V Series SGDV SERVOPACK
Servo DriveA set including a linear servomotor and SERVOPACK (i.e., a
servo amplifier)
Servo System A servo control system that includes the combination of a servo
drive with a host controller and peripheral devices
Analog Pulse Model Analog voltage and pulse-train reference used for SERVOPACK
interface.
M-II Model MECHATROLINK-II communications reference used for 
SERVOPACK interface.
M-III Model MECHATROLINK-III communications reference used for 
SERVOPACK interface.
Command Option
Attachable Type SERVOPACK for which a command option module can be
installed.
Servo ON Power to motor ON
Servo OFF Power to motor OFF
Base Block (BB) Power supply to motor is turned OFF by shutting off the base cur-
rent to the power transistor in the current amplifier.
LinearScaleConnection
Cables Aset of cables including a cable for connecting serial converter
unit, a cable for connecting linear scale, and a cable for connect-
ing hall sensor

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IMPORTANT Explanations
The following icon is displayed for explanations requiring special attention.
• Indicates important information that should be memorized, as well as
precautions, such as alarm displays, that do not involve potential damage
to equipment.
Notation Used in this Manual
In this manual, the names of reverse signals (ones that are valid when low) are written
with a forward slash (/) before the signal name, as shown in the following example:
Example
S-ON = /S-ON
Manuals Related to the -V Series
Refer to the following manuals as required.
Name
Selecting
Models
and
Peripheral
Devices
Ratings
and
Specifi-
cations
System
Design Panels
and
Wiring Trial
Operation
Trial
Operation
and
Servo
Adjustment
Maintenance
and
Inspection
-V Series 
Product Catalog
(KAEP S800000 42) 
-V Series 
User's Manual
Design and
Maintenance 
Linear Motor/Analog
Voltage and Pulse
Train Reference 
(SIEP S800000 47)
    *
-V Series 
User's Manual
Design and
Maintenance 
Linear Motor/
MECHATROLINK-II
Communications
Reference 
(SIEP S800000 48)
    *
-V Series
User’s Manual
MECHATROLINK-II
Command
(SIEP S800000 54)
  

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-V Series 
User’s Manual
Operation of Digital
Operator
(SIEP S800000 55)
  
-V Series
User’s Manual
MECHATROLINK-III
Command
(SIEP S800000 63)
  
-V Series 
User's Manual
Design and
Maintenance 
Linear Motor/
MECHATROLINK-III
Communications
Reference 
(SIEP S800000 65)
    *
-V Series 
User's Manual
Design and
Maintenance 
Linear Motor/
Command Option
Attachable Type 
(SIEP S800000 66)
    
-V Series 
User's Manual
Indexer Module
(SIEP C720829 02)
    *
-V Series 
User's Manual
EtherCAT (CoE)
Network Module
(SIEP C720829 04)
    *
AC SERVOMOTOR
Safety Precautions
(TOBP C230200 00)  
-V Series
AC SERVOPACK
SGDV Safety
Precautions
(TOBP C710800 10)
  
-V Series
Option Module
Safety Precautions
(TOBP C720829 00)
  
(cont’d)
Name
Selecting
Models
and
Peripheral
Devices
Ratings
and
Specifi-
cations
System
Design Panels
and
Wiring Trial
Operation
Trial
Operation
and
Servo
Adjustment
Maintenance
and
Inspection

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-V Series
Command Option
Module
Installation Guide
(TOBP C720829 01)
  
-V Series
Indexer Module
Installation Guide
(TOBP C720829 02)
  
-V Series
Feedback Option
Module
Installation Guide
(TOBP C720829 03)
  
Series
Digital Operator
Safety Precautions
(TOBP C730800 00)

Refer to these manuals for troubleshooting of problems which may occur during setup.
(Troubleshooting which is common for command option modules is described in
 -V Series
User's Manual Design and Maintenance Linear Motor/Command Option Attachable Type
(SIEP S800000 66).
(cont’d)
Name
Selecting
Models
and
Peripheral
Devices
Ratings
and
Specifi-
cations
System
Design Panels
and
Wiring Trial
Operation
Trial
Operation
and
Servo
Adjustment
Maintenance
and
Inspection

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Safety Information
The following conventions are used to indicate precautions in this manual. Failure to
heed precautions provided in this manual can result in serious or possibly even fatal
injury or damage to the products or to related equipment and systems.
WARNING
Indicates precautions that, if not heeded, could
possibly result in loss of life or serious injury.
CAUTION
Indicates precautions that, if not heeded, could result
in relatively serious or minor injury, damage to the
product, or faulty operation.
In some situations, the precautions indicated could
have serious consequences if not heeded.
PROHIBITED
Indicates prohibited actions that must not be
performed. For example, this symbol would be used to
indicate that fire is prohibited as follows:
MANDATORY
Indicates compulsory actions that must be performed.
For example, this symbol would be used as follows to
indicate that grounding is compulsory:

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Safety Precautions
These safety precautions are very important. Read them before performing any pro-
cedures such as checking products on delivery, storage and transportation, installa-
tion, wiring, operation and inspection, or disposal. Be sure to always observe these
precautions thoroughly.
WARNING
• If you have a pacemaker or any other electronic medical device, do not go
near the magnetic way of the linear servomotor.
Failure to observe this warning may result in the malfunction of the medical
device.
• Be sure to use nonmagnetic tools when installing or working close to the
linear servomotor. 
(Example: a beryllium-copper alloy hexagonal wrench set, made by NGK
Insulators, Ltd.)
• Never touch the linear servomotor or machinery during operation.
Failure to observe this warning may result in injury.
• Before starting operation with a machine connected, make sure that an
emergency stop can be applied at any time.
Failure to observe this warning may result in injury or damage to the product.
• Before wiring, install the SERVOPACK and the linear servomotor.
Failure to observe this warning may result in electric shock.
• Never touch the inside of the SERVOPACKs.
Failure to observe this warning may result in electric shock.
• Do not remove the cover of the power supply terminal while the power is
ON.
Failure to observe this warning may result in electric shock.
• After the power is turned OFF or after a voltage resistance test, do not
touch terminals while the charge indicator is ON.
Residual voltage may cause electric shock.
• Follow the procedures and instructions provided in this manual for trial
operation.
Failure to do so may result not only in faulty operation and damage to equipment,
but also in personal injury.
• Do not remove the front cover, cables, connectors, or optional items from
the upper front of the SERVOPACK while the power is ON.
Failure to observe this warning may result in electric shock.
• Do not damage, press, exert excessive force on, or place heavy objects on
the cables.
Failure to observe this warning may result in electric shock, stopping operation of
the product, or fire.
• Do not modify the product.
Failure to observe this warning may result in injury, fire, or damage to the product.

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• Provide an appropriate braking device on the machine side to ensure
safety.
Failure to observe this warning may result in injury.
• Do not come close to the machine immediately after resetting a momentary
power loss. The machine may restart unexpectedly. Take appropriate mea-
sures to ensure safety against an unexpected restart.
Failure to observe this warning may result in injury.
• Connect the ground terminal according to local electrical codes (100 or
less for a SERVOPACK with a 100, 200 V power supply. 10 or less for a 
SERVOPACK with a 400 V power supply.)
Improper grounding may result in electric shock or fire.
• Installation, disassembly, or repair must be performed only by authorized
personnel.
Failure to observe this warning may result in electric shock or injury.
• The person who designs a system using the safety function (Hard Wire
Base Block function) must have full knowledge of the related safety stan-
dards and full understanding of the instructions in
 -V Series User’s Man-
ual Design and Maintenance (SIEP S800000 47/48/65/66).
Failure to observe this warning may result in injury or damage to the product.
WARNING