YASKAWA YASNAC J50 Quick start guide

YASNAC J50
CONNECTING MANUAL
CNC SYSTEM FOR MACHINE TOOLS
BEFORE INITIAL OPERATION, READ THESE INSTRUCTIONS THOROUGHLY, AND
RETAIN FOR FUTURE REFERENCE.
Y
YASUWJA TOE-C843-12.2B

This manual describes the specifications for connecting YASNAC J50 Series with
machines, machine interfaces and external equipment.
Necessary connections to be provided by the machine builder differ
depending on the type of the CNC unit supplied by Yaskawa. Make additions or
deletions of connections in accordance with the combination for standard
cabinets and integrated units.
The programmable controller system (hereafter called PC) is installed in
the YASNAC J50 CNC unit. For details of the PC, rafer to instruction Manual for
YASNAC J50 PC System (SIE-C843-I 2.1).
94C84123
YASNAC J50 Operator’s Panel

CONTENTS Page
l. CONFIGURATION. O.....O .............................................................1
1.1 SYSTEM CONFIGURATION ........................................................... 1
I.2STANDARD CABINETS AND INTEGRATED UNITS .. O................................... 1
2. ENVIRONMENTAL CONDITIONS. .......................................................1
3.cABlNET construction DEslGN .....................................................l
4. CABINET DESIGN FORHEAT FACTORS ............ O.O..O... ............. -............3
4.1 SELECTION OF HEAT EXCHANGER ........... s....................................... 3
4.2 HEAT VALUES OF UNITS.. ...........................................................3
4.3 DUST-PROOF CONSTRUCTION ................. $....................................4
4.4 PROTECTION FROM MAGNETIC INFLUENCES ........................................ 5
5. PRECAUTIONS FOR INSTALLING SERVO UNIT .........................................6
6. CABLE ENTRANCE ...................................................................7
6.1 LAYOUT OF CABLE CONNECTORS ................................................... 7
6.2 Clamping CABLES AND SHIELDING CABLES• O.OO.O.O... O.. O....• .. O.. O.O.. O.. O.O.O..8
6.3 CONNECTING DIAGRAMS ............................................................9
7. POWER SUPPLY CONNECTION ......................................................12
7.1 POWER SUPPLY CONNECTIONTO EACH UNITO ...................................... 12
7.2 DETAILS OF CONNECTION.. ........................................................ 12
8. CONNECTIONTOOPERATOR’S PANEL .o . . . . . . . .. o.c. ..o. .o..o. .....................13
8.1 CONNECTION TO EACH UNIT.... ................................................... 13
8.2 DETAILS OF CONNECTION. O........................................................14
9.coNNEcTloN oFMANuAL PuLsEGENERAToR ......................................l5
9.1 CONNECTION TO EACH UNIT.... ................................................... 15
9.2 DETAILS OF CONNECTION. ......................................................... 16
10. CONNECTION OF INPUT SEQUENCE ................................................16
10.1 CONNECTION TO EACH UNIT.. .................................................... 16
10.2DETAILS OF CONNECTION ........................................................ 17
10.3 DETAILS OF SIGNALS..”.. .. ”. .o. .o ...........o. o-. o..o..o ........................19
ll. CONNECTION TO FEED SERVO UNITS . . . . . . . . .. O..........O ........................20
ll.ICONNECTION TO EACH UNIT ......................................................20
11.2 DETAILS OFCONNECTION ........................................................ 22
12. CONNECTION TO SPINDLE DRIVE UNiT . . . . .. O..O. C..O. . . .. O..... ..................”29
12.1 CONNECTION TO EACH UNIT... ...................................................29
12.2 DETAILS OF CONNECTION. ‘.................................... ’.................34
12.3 CABLE SPECIFICATIONS. O........................................................40
13. CONNECTION TO TAPE READER . . .. O...............................................41
13.1 CONNECTION TO EACH UNIT ““. .. ”. .o. .OOOo. . . .. OOO..o. o.oo. ......................41
13.2 DETAILS OFCONNECTION ........................................................ 41
14. CONNECTION TO RS-232C INTERFACE ..........................................”- ..42
14.1 CONNECTION TO EACH UNIT ...................................................... 42
14.2 DETAILS OFCONNECTION ........................................................42
14.3 RS-232C INTERFACE .O..O. ........................................................43
ii

Page
15. DIRECT-IN SIGNAL CONNECTION """" """"""""""""""""'""""""""""""""""""".".""""""" 45
15.1 CONNECTION TO EACH UNIT ..................................... -................45
15.2 DETAILS OFCONNECTION ........................................................ 45
15.3 DETAILS OF SIGNALS .............................................................46
16. CONNECTION TOGENERAL-PURPOSE l/OSIGNALS .. ””””.”.....”””””””.....””””””” 47
16.1 CONNECTION TO EACH UNIT .O............. OF.....................................47
16.2 DETAILS OF CONNECTION ........................................................47
16.3 CONNECTIONTOADDITIONALGENERAL-PURPOSE l/OSIGNALS..O ................. 48
16.4 DETAILS OFCONNECTION ........................................................ 48
17. CONNECTION TO GENERAL-PURPOSE 1/0 .............................“” . . ..”” ”””””50
17.1 CONNECTION TO EACH UNIT... ...................................................50
17.2 DETAILS OF CONNECTION. .......................................................51
17.3 EXPLANATION OF GENERAL-PURPOSE l/OSIGNALSO ....................“”””. .”””. ”85
18. CABLES .......................................................................... 89
18.1 LIST OF CABLES . . . . .. O.. O..... ...................................................89
18.2 SPECIFICATIONS OFCABLE .......................................................91
18.3 LIST OF CONNECTORS ............................................................93
18.4 SHORTING PIN SETUPS.. .........................................................98
19. J50LSTANDARD VOSIGNALS ‘“ ”” .” .o. .o. ”. . .. o. .o .....o . . ..o ...............”” ”....99
19.1 LISTOFNCSTANDARDl/OSIGNALS ...............................................99
19.2 DETAILS OF SIGNALS ..........................................”.”.........””””.” 105
20. J50MSTANDARD VOSIGNALS .................................................... 130
20.1 LISTOFNCSTANDARDl/OSIGNALS .............................”<. ........””””.” 130
20.2 DETAILS OF SIGNALS ”OO””” . .. ”” oo”o”. .. ”” ”O””” .....””. ”o””. ...”.”””””.””.”.””””” 138
APPENDIX ADIMENSIONSinmm .....................................””..........””””.. 163
APPENDIX Bl/OPORT ADDRESS SETTING "O. "" O""""""• "".. O""""."".""..• ""O."""""."""" 171
APPENDIX CSTANDARD WIRINGCOLORS OF YASNAC" "O. ".. O"O.O"O"CO.O.".""• "" O.O"O. 174
...
Ill

1. CONFIGURATION
1.1 SYSTEM CONFIGURATION
The system configuration of YASNAC J50 is shown below.
ASNAC J50
CNC
UNIT CNC
$IjIP~fTOR S
FEED
Wi:p
~.-. —._
—.— .—
;WJ;LE
UNIT
I I ~
L_._..Jlll!!E!&-
11/0 L---u w;%’. )
—.— .iL._. —._
MACHINE
➤✎✿✎✎✍
+=
FEED
MOTOR
+-El
MACHINE
EQUIPMENT
i-.-.-.–
Fig. 1.1 System Configuration of
YASNAC J50
2. ENVIRONMENTAL CONDITIONS
The following conditions are for locations where the control panel
is installed by the machine builder. Therefore, follow Par. 4
“CABINET CONSTRUCTION DESIGN” in the design process so
that these conditions will be satisfied.
(1) Ambient Temperature
During operation: Oto 45
During storage or transport: -20 to +60
Even if ambient temperature is less than 45, do not install the
control panel under direct sunlight, near aheating element or
outdoor.
(2) Relative Humidity: 10 to 90 %(Non-condensing)
(3) Vibration: 4.9m/s2 or less during operation
(4) Atmosphere: Do not use the control panel under environment
with alot of dust and dirt or with high density of coolant or
organic solvent.
3. CABINET CONSTRUCTION DESIGN
Take the following into consideration when cabinets to contain the
CNC unit and other units are designed.
(1) Make sure that the cabinets are of atotally-enclosed type. The
feed servo unit and spindle drive unit can be open type cabinets
provided the following considerations are made:
(a) An air filter is provided at the external air inlet.
(b) Forced air used in the inside is not blown directly on the units.
Direct blowing of air may cause oil mist or dust to settle on the
units and might cause failures.
(c) The air discharge outlet should be positioned where dust and oil
mist do not enter. The heat sink of the feed servo and spindle
drive units can be installed outside for higher thermal
efficiency. The cabinets should be of atotally-enclosed type to
improve reliability.
(2) Design the cabinet so that the difference between the inner-air
temperature and ambient temperature is less than 10°C. Read
Par. 4for cabinet design to accommodateheat.
(3) Install afan inside totally-enclosed cabinets to improve the
internal cooling efficiency and to prevent localized temperature
increases by circulating air inside the cabinets.
The velocity of the circulating air should be greater than 2m/s
on the surfaces of the printed circuit boards. Forced air should
not blow directly on the printed circuit boards.
(4) Provide spacing of more than 100 mm between components and
cabinet walls for smooth flow of air.
(5) Seal the cable openings, doors, etc. completely. The CNC
operator’s panel operates at aparticular yhigh voltage and
collects dust in the air. Special caution is needed.
The cabinet for mounting the CNC opemtor’s panel requires the
following precautions:
(a) Use packing material on the mounting surface to eliminate gaps.
(b) Use packing material in the cable openings and doors.
(6) Magnetic Deflection of CRT Display
CRT displays are sometimes deflected due to external magnetic
influences. Sources that generate magnetic fields, such as
transformers, reactors, fans, solenoid switches and relays, and
AC power cables should be positioned more than 300 mm from
the CNC operator’s panel. This distance is optimum and may
vary for each circumstance. Determine the component layout
beforehand.
1

3.
(7)
(a)
(b)
(8)
(9)
CABINET CONSTRUCTION DESIGN
(Cent’d)
To prevent malfunction due to noise, mount the units more
than 100 mm from cables feeding 90 VDC or greater, AC
power lines, and other components. The following
precautions should be complied with during wiring:
Separate AC and DC cables.
Separate the primary and secondary sides of transformers, line
filters, etc.
The front panels of the units that are exposed to the cabinet
surfaces, such as the CNC operator’s panel, tape reader, and
PO unit should be of adustproof type. However, do not install
them in locations where cutting fluid may directly splash on
them. Be sure to seal completely around the mounting
sections.
Mount the units so as to allow easy checking, removal and
reinstalling during maintenance work.
(10) Read the instruction manuals of the feed servo and spindle drive
units when mounting them. Heat sink should be installed outside
the cabinet to reduce internal thermal losses. This increases the
possibilities for achange from an open type to atotally-enclosed
type and reduces the capacity of the heat exchanger.
●Example 4
RADIATOR
FIN 3-
*\
J-
AIR
FEED SERVO AND
-+ PINDLE DRIVE UNITS
(11) Precautions for Mounting CNC Unit
Observe the following points particularly during mounting of
the CNC Unit:
(a) Mount the unit in the direction shown in Fig. 3.1.
nn
(DOWN)
(b) Provide spacing of more than 50 mm in the upper section and
100 mm in the lower section of the unit for better ventilation
and easier maintenance.
(c) For ventilation or maintenance, provide spacing more than 50
mm from the upper side and more than 100 mm from the lower
side of the CNC unit.
(UP)
Fig. 3.1 Mounting of CNC Units
2

4.
4.1
The
CABINET DESIGN FOR HEAT
FACTORS
SELECTION OF HEAT EXCHANGER
cabinets to contain the CNC unit and other units should beef a
totally -enclosed type. The inner-air temperature differential inside
the cabinets should be less than 10”C. Heat exchangers may be
needed inside the cabinets depending on the heat generated by the
installed electric equipment. Determine the heat exchanger
capacity as follows :
AT: Air temperature rise inside cabinet (“C)
Pv :Total heat generated by electric equipment (W)
k:Cabinet heat transmission [W/(m2 .‘C)]
Calculate based on 6W/(m’ ‘C) if acirculating fan is
installed.
A:Effective radiation area of cabinet (m’)
qh :Heat exchange ratio of necessary heat exchanger.
1. Calculate the total heat value Pv of the electric equipment.
Pv=Z (Heat value of each unit)
2. Calculate the effective heat radiation area A.
A=2 x{W (width) xH(height) }+2{W (width)
xD(depth)] +2{D (depth) xH(height))
The surfaces that are not exposed to external air are ineffective
areas.
LAA
~:INEFFECTIVE AREAS
Note :If 50 mm or less from the floor,
bottom areas are ineffective.
3. Calculate the allowable heat value Pv’ that ensures the
temperature increase within cabinet (AT) to be less than 10°C.
Pv’=k. A. AT (W)
Llo”c
L- 6W (mz. “C)
4. Aheat exchanger is not needed if total heat value Pv Sallowable
heat value Pv’.
5. Aheat exchanger has to be installed with the following heat
exchange ratio (heat exchanger capacity) qh if total heat value
Pv >allowable heat value Pv’.
qh= (pv-pv’)/ AT (W/”C)
Llo”c
4.2 HEAT VALUES OF UNITS
4.2.1
4.2.2
NC UNIT
Table 4.1 Heat Values of NC Unit
Unit IHeat Value (W)
CNC Unit* I103
CNC Operator’s Panel I17
Tape Reader 25
1/0 Module I5
*Heat value of CNC unit changes by adding the option.
SERVO UNIT
Table 4.2 Heat Value of Servo Unit
Unit Type Total Heat Internal Heat Regenerative
SGDB- Value (W) Value (W) Resistance (W)
05AD 50 25 28
lOAD I70 I35 I28
15AD I90 45 28
20AD 130 65 28
30AD I180 I90 I28
44AD I210 105 28
60AD 370 135
75AD 480 240
1AAD 600 300
Notes :
1.The servo unit uses two shafts, and its load factor should be 70 to 80%.
2. The internal heat value is the heat value remaining inside if the heat fin
is installed outside.
3. Heat value created by regenerative resistance will differ depending on
the frequency of rapid feed starts and stops.
4. Regenerative circuits are incorporated in the unit types SGDB-05 to
1A and are mounted externally for the types SGDB-60 to 1A as
options.
5. Capacity of regenerative circuit is calculated by 200% of allowable
dissipation.
3

4.3 DUST-PROOF CONSTRUCTION
Particles floating in the air (dust, cuttings, oil mist, etc.) may cause
malfunction of the CNC unit and the inner parts of theotherboads
(particularly CRT) to be mounted inside the cabinets the machine
manufacturers design and build. The construction of the cabinets,
therefore, should be such that it does not allow dust, etc. to enter
inside.
(1) The cabinets should be of totally-enclosed construction.
(2) Sealthe cable openings withpacking. (See Fig.4.1.)
(3) The door and the back cover should be securely sealed with
packing. (See Fig.4. 2.)
(4) Special caution is required for the CNC operator’s panel as it
operates at high voltage and collects dust in the air. The
following points should be observed with regard to the pendant
box used to install the CNC unit.
(a) Seal the cable openings, dooi.” back cover, etc. with packing to
eliminate gap.
(b) Packing is attached on the surface where the CNC operator’s
panel istobe mounted. Usethependant boxas it is.
(5) Seal all gaps.
(6) Oil mist easily settles on the ceiling and enters the cabinets
through screw holes. Special precaution, therefore, should be
made using oil-proof packing, etc.

(Reference) Neoprene sponge rubber (belongs
tochloromene rubber) isrecommended for the PENDANT BOX
ial.
METAL FITTINGS
f
PACKINGS
Fig.4.l Cable Entrance Fig. 4.2 Door Packing
PLATE
~NC OPERATOR’S PANE1
Fig. 4.3 CNC Operation’s Panel
4.4 PROTECTION FROM MAGNETIC INFLUENCES
The CRT display may be deflected due to external magnetic This distance of 300 mm is arule of thumb and the optimal
influences. Sources that generate magnetic fields (such as distance may differ for each setting. Therefore, full precaution
transformers, reactors, fans, electromagnetic switches, solenoid should be given to location of the above components that generate
relays, AC power cables) should be kept about 300 mm away magnetic fields and determine the final layout after checking the
from the CRT display. condition of the CRT display.
5

5. PRECAUTIONS FOR INSTALLING SERVO UNIT
(1) The servo unit is awall-mounted type and should be secured
with screws or bolts vertcally (so that the printed circuit boards
can be seen from the front). (See Fig. 5.1.)
(2) Mount the servo unit so as to allow easy checking, removal and
reinstalling during maintenance work.
(3) The servo unit generates some amount of heat. A11ow for some
space in the upper and lower sides when mounting other units
and components so that heat will not saturate the inside the unit.
(See Fig. 5.2.)
(4) Expose the radiator fin outside the cabinet and allow the outside
air to blow on it to reduce internal thermal loss. (See Fig. 5.1.)
This will help reduce the capacity of the heat exchanger even
when it is required.
(5) When circulating air inside the cabinet, do not allow forced air
to blow directly on the servo unit (to prevent dust from
collecting on the unit ).
(6) The regenerative resistor generates heat. Full precautions
should be given to location of the regenerative resistor and do
not place it near components easily affected by heat because a
high temperature develops with extremely high frequency in use
such as rapid traverse, start and stop.
(7) Clamp the detector (P.G) cable that enters the servo unit to the
ground plate inside the cabinet with the cable clamping fixtures.
(See Clamping Cables and Grounding Cable Shield described in
Par. 6.2.) Make sure to clamp the cable because it is necessary
to operate the system properly and to protect it from
malfunctioning due to noise.
s
ING
Fig. 5.1 Mounting of Servo Unit (Side View)
From .
R
Fig. 5.2 Mounting of Servo Unit (Front View)

6. CABLE ENTRANCE
6.1 LAYOUT OF CABLE CONNECTORS
CNC UNIT TYPE JZNC-JRKOO
—
4
nBA
P%l CP50
#
m
=3==
TTERY
SR50
‘R50 YASNAC
1
D
oLc
m
z
v
!
e
m
z
o
D
o
m
m
z
o
]
&N
m
z
v
1
u
D
z
z
o
r
m
z
v
J
CN03
N
01
SUORCE ~
POWER ON O
F
+5V0
+24V O
OHT O
AiM
CN02
M
01
CNO1
M
01
Fig.6.l Layout of CNC Unit Connectors
7

6.2 CLAMPING CABLES AND SHIELDING CABLES
Of the cables connected to the YASNAC, clamp those that need (a) Strip part of the cable shield as shown in the figure below to
shielding to the ground plate securely with the cable clamping expose the shield enclosure.
fixtures as shown in the figure below. This clamping serves not Press the exposed part onto the ground plate using the cable
only as cable support but also as cable shielding. In ensuring safe clamp.
operation of the system, it is extremely important that you clamp (b) Mount the ground plate near the cable opening.
the necessary cables without fail. (c) Stripping cable enclosure is not required for non-shielded cables
for clamping.
CABLE
SHIELD
ENCLOSURE
ABLE CLAMP
TYPE 1TYPE 2
DF8401485 DF8404817
19.5
-=3252s2--
‘CABLE
Fig. 6.2 Shielding Cables

6.3 CONNECTING DIAGRAMS
(1) YASNAC J50L (For Lathe)
~NAc-J50L
—-— -—
ACK B
—
CNE
c
JANC
BE
cl
CNAI
CNF
ZNA2
:ND1
;ND2
JJANCD BB51
IE1----i BATTERY
IC---i FAN 1
POWER SUPPLY
MOOULE
a
CPS.18FB CNO1 ~
CN02 D
CN03 r+
PC BOARD
D
JANCD PC50
CN12 ~
CNA
CN13 ~
n
~Aif$D
10~lON) CN1l }
DCNM
CN1O ~
CNF
CPU BOARD
r
JANCD CP50
CN2(
CNA
o
CNO
[
cl-
,Xls 80AR0
7
ANCD.SR50. 1
CN30 ~
CN31
I
E
ND
OPERATORS PANEL OPERATION PANEL
200VAC FOR MACHINES
—.—
Ipp &-~ ~-
-a--l-J [/0 MODULE CONTROL CABINET
Jp~=’mr-
CN 1OUT40 PUNTS
,N2 ‘iii IN 8FOINTS,OUT8FONTS
CN3 @‘
‘+&f
IN24 POINTS,OUT 16 POINTS
ENET @CN4 ‘m ,N40M,NT,
@
u@l,owER,NpuT,EouENcE, @, qCN’3 :;; ,@ IN 40 POINTS
CN14 OUT32 FONTS
@—.—. —DIRECTIN
S232C @p~R TYPE ,APE
READER
=(OPTION)
II L. —-—
Kfl
1/0 MODULE CONTROL CAB! NET
a
JANCD. EC860 C61
CN1l
CN12 ::; ‘@‘ ;:I;::UT8WINTS
U
CN3 @IN 24 FtlNTS, OUT 16 POINTS
,N4 ‘e ,NWPO,NTS
CN13 Zt
CN5 B
?
CN14 CN6 ‘*‘ :;:::Ts
d-t
L.— .—. JL.
1/0 MODULE CONTROL CABINET
+
JANCD ?C861
F
.— .—
CN1 a
[- ]h
CN1l IN 24 POINTS,OUT 16 POINTS
r
CN12
,N2 @~ IN 24 POINTS,OUT 16 POINTS
/+ CN13
ill :.:.*:Y:Y
Fig. 6.3
9

(2) YASNAC J50L (For Multi-axis Lathe)
200VAC
YASNAC-J50L
--— ___ IOPERATOR’S PANEL OPERATION PANEL
FOR MACHINES
~.p.—.
7
~.—.—
Ie- I
CN
AN(
B
(
ZNA
CN
:NA
:ND
:ND
—
I\CKBOARD
JANCD !3B51
ICt---l BATTERY
IH FAN I
Imd=+#
1II II
~j
CNA
CN13
JANCD-
MM51
(OWION) CN1l
!
CNM
CN1O
CNF 2--.H
CN1l
PC BOARD
,mQ lop’ @
CN12 ::: W::I:::UT8POINT$
ti
CN3 @IN 24 POINTS,OUT 16 POINTS
c)
&YENET c“ CN4 ‘@’ ,N40POINT,
@
n
@
~‘T. @,POwERINPuTs,OUEN~ ‘‘+ CN’3 :; ~% ‘N40m’NTs
CN14
n-w
OUT32 POINTS
@DIRECT1“
?20-$:~~
F
JANCD-SR51
(OPTION)
OCNE c“” P=
1/0 MOOULE
4-
CONTROL CABINET
~-7d_
@’ ;
l----v
If~
1/0 MOOULE CONTROL CABINET
r“c~*:4=--
CN1l
ti
C62
CN12 N8POINTS,OUT8POINTS
CN3 @IN 24 POINTS,OUT 16 POINTS
CN4 ‘@‘ ,N40,01NTS
CN13 a
CN5 @,N40POINT,
-% CN14 ‘B’
CN6 n~ow 32 POINTS
1/0 MODULE CONTROL CABINET
4-
JANCD-~C8~:1 ‘lo r-—-–
CN1l IN 24 POINTS,OUT 16 POINTS
~~–-~
CN12
,N, @IN 24 PilNTS, OUT 16 POINTS
1P1ST AXIS ORIVE @/jlX~NOLE
CN33
‘: n~ +jcN’ ,N3~Dl@~
CN32 SPINDLEPG P
CN14 IN 16 POINTS,OUT24 POINTS
pG (OPTION)
4$=--RPINDLEP:(:---”” ‘----
‘No‘x’s‘“v’ @ 2NDSPINDLEMOTOR
L--
Fig. 6.4

(3) YASNAC J50M (For Machining Centers)
ASNAC-J50M
—- —. —-—
V-K E
Ctil
c
ANC
BE
c
CNA
CNI
CNA
CND
CND
LT–
JANCD BB51
BATTERY \
FAN J
200VAC OPERATOR’S PANEL
—- —-— -=
OPERATION PANEL
FOR MACHINES
.- —-— .—
ICNB CNC
l_._~.J L--------
1/0 MOOULE CONTROL CABINET
,r -JANC6.FC81O
v-
.— .—
CN1l CN1 @ ;“,40,0,,,,
xs
$~~fi
@l CN’2 ::: @ :::’’,0:::’,,
,N4 ‘@ ,N40POINT;
@
,ml,u- 0.. .. . . .. .... .. CN’3 :: ,:’’”40’0’”’s OUT32 FYIINTS
~l~~fl~cNIOp”~ @$ ‘f-w”
ib“
...
MM51
IOPTIONI CN1l ..””,” ,.!’., >,..,,,., I
n,-.,, ”i—’ II
CPU BOARD
n
JANCDCP50
CN20
CNA
L
JAN CD-3R51
(OPTION)
o
CN36
CNE
CND
L-.— ._.> OIRECTIN
X15 BOARD
~
CN33b~nm
II z-AXIS DRIVE REGlsToRz-4xls MoTol
f~~
1“0 MOOULE _CONTROL CABINET
“Fc8::-dfy=:”-
CN1l
C62 ‘
CN12
E
1“8POINTS,OUT8POINTS
CN3 aIN 24 POINTS,OUT 16 POINTS
~N4 ‘e ,N40POINTS
am
CN5 e
CN13 IN40P!INTS
?
CN14
CN’ *0uT32p0’NTs
L.—- —.2 L. —. —.—..—
100 MOOULE CONTROL CABINET
-h=bla==is
.E PG (OPTION)
Fig. 6.5
11

7. POWER SUPPLY CONNECTION
7.1 POWER SUPPLY CONNECTION TO EACH UNIT
CNC UNIT
—-~
—.
CPS-18FB
172039-1 CN 03
m
w
3
G
47
ld-----
C03
POWER
172025-1
I
Fig. 7.1
7.2 DETAILS OF CONNECTION
:Ps 1
T
CN3-3-T-G
T
SUPPLY
SINGLE-PHASE
200/220/230VAC f15°A
!i13/IW)H7 +2Hz
580VAC
NOTE: The power supply is designed to function normally even in the event of l/2-cycle
or shorter momentary power loss or 1-cycle or shorter 50% voltage drop.
Fig. 7.2 Power Supply Connection
12

8. CONNECTION TO OPERATOR’S PANEL
8.1 CONNECTION TO EACH UNIT
10220
JANCD-PC50
CNIZ
CPS.18FB
172040-1 CNO1
Ka%zl
1C12
1012O-3OOOVE
Col
172026-1
CNC OPERATOR’S PANEL
1
IJAN CD-SP50
+CN2
10220-6202J L
01’D3000VE
+IEB
CN3
1-178315-2
-1782W5 1+5V
205V
3
4+24V
5O,,v
CN3 PIN
POSITION
Fig. 8.1

8.2 DETAILS OF CONNECTION CNC UNIT CNC OPERATOR’S PANEL (CRT/P)
‘1 ~. -—
TYPE JANCD-PC50 I!,TYPE JANCD-SP 50
-_—-
i
II
3
CN 12-4 11
SIG II
“ P
CN2-4
CN 12-5 * SIG / P, CN2-5
4’-t--=h+
2!E
CN 12-13 POFF II CN 2-13
CN 12-12 II PCOM CN 2-12
CN 12-1 VIDEO II CN 2-I
CN 12-2 I ~1
* vIDEO CN 2-2
CN 12-8 HLGT II CN2-8
CN 12-9 Ipl
*HLGT CN2-9
CN 12-18 HSYNC II CN2 -18
CN 12-19 I pl
: HSYNC CN 2-19
CN 12-16 VSYNC II CN Z-16
CN 12-17 ; VSYNC I pl CN 2-17
CN 12-20 FG (1 CN 2-20
I I *1 1
~___J
TYPE CPS-18F8 !/
r-—-
+
5V
3 ‘~
CNOI - 1 CN3-1
CNO1- 4
.CN 3-2
+24V CNO1-3 CN3-4
CNO1-5 CN 3-5
,.
-—-
~: ; ~ 1;
POWER ON PON CNB -18
POWER OFF POFF CNB-19
*Vertical type CNC contains apower ON/OFF switch. PCOM CNB -20
Aspecial external circuit does not have to be provided.
Notes:
I
L
.—
1. The shield enclosure does not have to be grounded outside. .
2. Power ON/OFF can be selected by the panel power ON/OFF (POF) SW2, SW3 Setting
and/or remote power ON/OFF (EOF) by ashorting plug.
Sw 2Panel/Power RemotePower Paneland Remote
Setting in Main board ONIOFF(POF)ONIOFF(EOF) PowerONIOFF
model JANCD-PC50 1~o 3+EoF OFFION
(INEFFECTIVEIEFFECTIVE OFF/ON OFFION
‘w’ ‘m’ ‘m’ ‘ma
NV3Sw31m]3 lm13 1m3
1o~ 3+~g:FEcTlvE,EFFEcTlvE)
Settings prior to
factory shipment
Fig. 8.2 Connecting Power Unit (Type CPS-18FB) and PC Board (Type JANCD-PC50)
to CNC Operator’s Panel (CRT/P)
14

9. CONNECTION OF MANUAL PULSE GENERATOR
9.1 CONNECTION TO EACH UNIT
CNC OPERATOR’S PANEL
-~
—
JANCD-SP50
CN 1
10220-6202JL
El
1OVH 11
2OVH 12
3OVH 13
4+5VH 14
5+5VH 15
6+5VH 16 PAH
7 17 *PAH
8 18 PBH
9 19 *PBH
10 20 FG
ID Clol
10120-3000
V E
I
I
Fig. 9.1
15

9.2 DETAILS OF CONNECTION
(1)1st Manual Pulse Generator
L.-1,
I+L-.—
(OPENCOLLECTORfi
_.—
CNC OPERATOR’S
PANEL
No 1MANUAL PUI
GENERATOR (1 HP
“pE ‘:fpj ~pfm
r
%
,..
CN 1-6 +Wi PI
CN 1-4 +5VH I
CN 1-1 OVH :p: 2
CN 1-16 PBH : : s p~
CN 1-2 OVH 1P,
[
CN 1-18 PBH : : 4
CN 1-3 OVH p,’
‘7
---- L._._
—. (OPENCOLLECTOROUTP
;&:E~PERATOR’S
No. 1MANUAL PULSE
TYPE JANCD-SP50 GENERATOR II HPG)
r-”
.“7 r-—”—”—
UT]
;E
1)
ITI
I
I
I
CN 1-16 PAH :-,,
CN 1-17 * PAH
CN 1-18. PBH
CN 1-19.*PBH
CNI-4,i6
CN1-),2,3 OVH 1
CN 1-20 FG !!
—.— ii (OIFFERENTIAL”OUTPUT”fi1
—.—-----
Notes:
PE)
10. CONNECTIONOF INPUTSEQUENCE
10.1 CONNECTION TO EACH UNIT
CNC UNIT —
JANCD-PC59
1OZO-52A2JL
s
1 11 +24VT
2 12 TCOM
313 ‘OFF
4 14
5 15
616 *TOLO
7TON 17 SVMX
8 18 NCMX
919 *TESP
10 20 FG
CN1” D
1. The HPG power supply is aconstant +5V.
2. An open collector (cable length 5mor less) or differential output (cable
length 5mor more) can be used for HPG output.
Qwl POWER ON
1012O-3W3VE INTERFACE
MAIN CIRCUIT s.ivm (~BRAKE UNIT
%,,,5,23=-
FEED SERVO UNIT (MAIN CIRCUIT)
50/60Hz
=TAPEREADER
FEED SERVO UNIT (CONTROL CIRCUIT)
Fig. 10.1
3. Shielded cables are not needed if the cable lengths are less than 1m.
Twisted-pair cables can be used. Use twisted-pair shielded cables if the
cable lengths are more than 1mand ground the cable shield enclosure
using aground plate inside the panel or CN 1-20 pins (FG).