YASKAWA V1000 Series Installation and operation manual

D
C
B
A
1
2
3
4
5
6
7
Mechanical
Electrical
Start-Up Programming
Troubleshooting
Periodic Inspection
Peripheral Devices
Specifications
Parameter List
& Operation
Receiving
Installation
Installation
and Maintenance
& Options
Network
Communications
Standards
Compliance
YASKAWA AC Drive V1000
Compact Vector Control Drive
Installation & Start-Up Manual
Type: CIMR-VA ioooooi , CIMR-VT ioooooi
Model: 200 V Class, Three-Phase Input: 0.1 to 18.5 kW
200 V Class, Single-Phase Input: 0.1 to 5.5 kW
400 V Class, Three-Phase Input: 0.2 to 18.5 kW
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
Figure 8.1
MANUAL NO. TOEP C710606 09B

2 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 3
Table of
Contents
i. PREFACE & GENERAL SAFETY ................................ 11
i.1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Applicable Documentation . . . . . . . . . . . . . . . . . . . . . . . . . 12
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Terms and Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 12
i.2 General Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Supplemental Safety Information . . . . . . . . . . . . . . . . . . . . 13
Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Drive Label Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1. RECEIVING ................................................................... 23
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
1.2 Model Number and Nameplate Check . . . . . . . . . 25
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.3 Drive Models and Enclosure Types . . . . . . . . . . . 28

4YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual
1.4 Component Names . . . . . . . . . . . . . . . . . . . . . . . . 30
IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
IP20/NEMA Type 1 Enclosure . . . . . . . . . . . . . . . . . . . . . . 32
Front Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2. MECHANICAL INSTALLATION ................................... 37
2.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . 41
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation Orientation and Spacing . . . . . . . . . . . . . . . . . . 42
Removing and Attaching the Protective Covers . . . . . . . . . 44
Exterior and Mounting Dimensions . . . . . . . . . . . . . . . . . . 44
3. ELECTRICAL INSTALLATION..................................... 51
3.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
3.2 Standard Connection Diagram . . . . . . . . . . . . . . . 55
3.3 Main Circuit Connection Diagram . . . . . . . . . . . . 58
Single-Phase 200 V Class (CIMR-VBA0001 ~ 0012) . . . 58
Three-Phase 200 V Class (CIMR-V2A0001 ~ 0069)
Three-Phase 400 V Class (CIMR-V4A0001 ~ 0038) . . . 58
3.4 Terminal Block Configuration. . . . . . . . . . . . . . . . 59
3.5 Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . 62
IP20/Open-Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
IP20/NEMA Type 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
3.6 Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . 65
Main Circuit Terminal Functions . . . . . . . . . . . . . . . . . . . . . 65
Wire Gauges and Tightening Torque . . . . . . . . . . . . . . . . . 65
Main Circuit Terminal Power Supply and Motor Wiring . . . 68
3.7 Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . 71
Control Circuit Terminal Block Functions . . . . . . . . . . . . . . 72
Removable Terminal Block Configuration . . . . . . . . . . . . . 74

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 5
Wiring Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
3.8 I/O Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Sinking/Sourcing Mode Switch . . . . . . . . . . . . . . . . . . . . . 78
3.9 Main Frequency Reference . . . . . . . . . . . . . . . . . .80
Terminal A2 Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.10 MEMOBUS/Modbus Termination. . . . . . . . . . . . .82
3.11 Braking Resistor . . . . . . . . . . . . . . . . . . . . . . . . . .83
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
3.12 Wiring Checklist . . . . . . . . . . . . . . . . . . . . . . . . . .85
4. START-UP PROGRAMMING & OPERATION ............. 87
4.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
4.2 Using the Digital LED Operator . . . . . . . . . . . . . . .91
Keys, Displays, and LEDs . . . . . . . . . . . . . . . . . . . . . . . . . 91
Digital Text Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
LED Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
LO/RE LED and RUN LED Indications . . . . . . . . . . . . . . . 94
Menu Structure for Digital LED Operator . . . . . . . . . . . . . 96
4.3 The Drive and Programming Modes . . . . . . . . . . . 97
Navigating the Drive and Programming Modes . . . . . . . . 98
Changing Parameter Settings or Values . . . . . . . . . . . . . 102
Verifying Parameter Changes: Verify Menu . . . . . . . . . . 102
Switching Between LOCAL and REMOTE . . . . . . . . . . . 103
Parameters Available in the Setup Group . . . . . . . . . . . . 104
4.4 Start-up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . 106
Flowchart A: Basic Start-Up and Motor Tuning . . . . . . . . 106
Subchart A1: Simple Motor Set-Up with Energy Savings or
Speed Search using V/f Mode . . . . . . . . . . . . . . . . . . . . 108
Subchart A2: High Performance Operation Using
Open Loop Vector Motor Control . . . . . . . . . . . . . . . . . . 109
Subchart A3: Operation with Permanent Magnet Motors 110
4.5 Application Presets . . . . . . . . . . . . . . . . . . . . . . . 111

6YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual
Application Preset Function (APPL) . . . . . . . . . . . . . . . . . 111
Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 111
User Parameters: A2-01 to A2-32 . . . . . . . . . . . . . . . . . . 120
User Parameter Automatic Selection: A2-33 . . . . . . . . . . 120
4.6 Basic Drive Setup Adjustments . . . . . . . . . . . . . 122
Control Mode Selection: A1-02 . . . . . . . . . . . . . . . . . . . . 122
Initialize Parameter Values: A1-03 . . . . . . . . . . . . . . . . . . 122
Application Presets: A1-06 . . . . . . . . . . . . . . . . . . . . . . . . 123
DWEZ Function Selection: A1-07 . . . . . . . . . . . . . . . . . . . 124
Frequency Reference Source: b1-01 . . . . . . . . . . . . . . . . 124
Run Command Input Selection: b1-02 . . . . . . . . . . . . . . . 127
Stopping Method Selection: b1-03 . . . . . . . . . . . . . . . . . . 129
Acceleration/Deceleration: C1-01 to C1-11 . . . . . . . . . . . 132
Drive Duty Mode and Carrier Frequency Selection:
C6-01 and C6-02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Drive Input Voltage Setting: E1-01 . . . . . . . . . . . . . . . . . . 138
V/f Pattern Selection: E1-03 . . . . . . . . . . . . . . . . . . . . . . . 139
Motor Parameters: E2-01 through E2-12
(Manually Entering Parameter Settings) . . . . . . . . . . . . . 142
Digital Outputs H2-01 to H2-03 . . . . . . . . . . . . . . . . . . . . 144
Analog Outputs: H4-01 to H4-03 . . . . . . . . . . . . . . . . . . . 144
Motor Protection: L1-01 and L1-02 . . . . . . . . . . . . . . . . . . 146
Drive Status Monitors: U1-01 to U6-19 . . . . . . . . . . . . . . 150
4.7 Test Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Powering Up the Drive and Operation Status Display . . . 153
Auto-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
No-Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Operating with the Load Connected . . . . . . . . . . . . . . . . . 163
Verifying Parameter Settings and Backing Up Changes . 163
Jog Operation: FJOG/RJOG . . . . . . . . . . . . . . . . . . . . . . 166
Multi-Step Speed Operation (4-Step Speed) . . . . . . . . . . 168
4.8 Test Run Checklist. . . . . . . . . . . . . . . . . . . . . . . . 171
5. TROUBLESHOOTING ................................................ 173

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 7
5.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .174
5.2 Motor Performance Fine Tuning . . . . . . . . . . . . .177
V/f Motor Control Method Tuning . . . . . . . . . . . . . . . . . . 177
Open Loop Vector (OLV) Motor Control Method Tuning 178
Motor Hunting and Oscillation Control Parameters . . . . . 180
5.3 Drive Alarms, Faults, and Errors . . . . . . . . . . . . . 181
Types of Alarms, Faults, and Errors . . . . . . . . . . . . . . . . 181
Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 182
5.4 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Fault Displays, Causes, and Possible Solutions . . . . . . . 187
5.5 Alarm Detection . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Alarm Codes, Causes, and Possible Solutions . . . . . . . . 206
5.6 Operator Programming Errors. . . . . . . . . . . . . . .217
oPE Codes, Causes, and Possible Solutions . . . . . . . . . 217
5.7 Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . 222
Auto-Tuning Codes, Causes, and Possible Solutions . . 222
5.8 Diagnosing and Resetting Faults . . . . . . . . . . . . 226
Fault Occurs Simultaneously with Power Loss . . . . . . . . 226
If the drive still has power after a fault occurs . . . . . . . . . 226
Viewing Fault Trace Data after Fault . . . . . . . . . . . . . . . 227
Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
5.9 Troubleshooting without Fault Display . . . . . . .228
Cannot Change Parameter Settings . . . . . . . . . . . . . . . . 228
Motor Does Not Rotate Properly after Pressing RUN Button
or After Entering External Run Command . . . . . . . . . . . 228
6. PERIODIC INSPECTION & MAINTENANCE .......... 243
6.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .244
6.2 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
Recommended Daily Inspection . . . . . . . . . . . . . . . . . . . 248
Recommended Periodic Inspection . . . . . . . . . . . . . . . . 249

8YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual
6.3 Periodic Maintenance . . . . . . . . . . . . . . . . . . . . . 252
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
6.4 Drive Cooling Fans . . . . . . . . . . . . . . . . . . . . . . . 254
Cooling Fan Replacement . . . . . . . . . . . . . . . . . . . . . . . . 254
6.5 Drive Replacement. . . . . . . . . . . . . . . . . . . . . . . . 258
Serviceable Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
Terminal Board Overview . . . . . . . . . . . . . . . . . . . . . . . . . 258
Replacing the drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 259
7. PERIPHERAL DEVICES & OPTIONS ....................... 263
7.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
7.2 Peripheral Devices. . . . . . . . . . . . . . . . . . . . . . . . 267
7.3 Connecting Peripheral Devices . . . . . . . . . . . . . 269
7.4 Installing Peripheral Devices . . . . . . . . . . . . . . . 270
Installing a Molded Case Circuit Breaker (MCCB) . . . . . . 270
Installing a Leakage Breaker . . . . . . . . . . . . . . . . . . . . . . 271
Installing a Magnetic Contactor . . . . . . . . . . . . . . . . . . . . 271
Connecting an AC or DC Reactor . . . . . . . . . . . . . . . . . . 272
Connecting a Surge Protector . . . . . . . . . . . . . . . . . . . . . 273
Connecting a Noise Filter . . . . . . . . . . . . . . . . . . . . . . . . . 273
EMC Filter Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
Installing a Motor Thermal Overload (OL) Relay on the
Drive Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281
7.5 Communication Options . . . . . . . . . . . . . . . . . . . 284
7.6 Connecting an Option Card . . . . . . . . . . . . . . . . 285
Verifying Option Card and Product Type . . . . . . . . . . . . . 285
Connecting the Option Card . . . . . . . . . . . . . . . . . . . . . . . 286
A. SPECIFICATIONS....................................................... 289
A.1 Heavy Duty and Normal Duty Ratings. . . . . . . . 290

YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual 9
A.2 Single/Three-Phase 200 V Class Drive . . . . . . . . 291
A.3 Three-Phase 400 V Class Drives. . . . . . . . . . . . .294
A.4 Drive Specifications . . . . . . . . . . . . . . . . . . . . . . .296
A.5 Drive Watts Loss Data . . . . . . . . . . . . . . . . . . . . .299
A.6 Drive Derating Data . . . . . . . . . . . . . . . . . . . . . . .302
Carrier Frequency Derating . . . . . . . . . . . . . . . . . . . . . . 302
Temperature Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303
B. PARAMETER LIST ..................................................... 305
B.1 Parameter Groups . . . . . . . . . . . . . . . . . . . . . . . .306
B.2 Parameter Table . . . . . . . . . . . . . . . . . . . . . . . . . . 307
A: Initialization Parameters . . . . . . . . . . . . . . . . . . . . . . . 307
b: Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
C: Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
d: References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 321
E: Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
F: Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
H Parameters: Multi-Function Terminals . . . . . . . . . . . . 337
L: Protection Function . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
n: Advanced Performance Set-Up . . . . . . . . . . . . . . . . . 362
o: Operator Related Parameters . . . . . . . . . . . . . . . . . . . 366
r: DWEZ Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
T: Motor Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
U: Monitors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
Control Mode Dependent Parameter Default Values . . . 383
V/f Pattern Default Values . . . . . . . . . . . . . . . . . . . . . . . . 385
Default Settings Determined by Drive Capacity (o2-04) and
Normal / Heavy Duty Selection (C6-01) . . . . . . . . . . . . . 386
Parameters that Change with the Motor Code Selection 395
C. NETWORK COMMUNICATIONS................................ 401

10 YASKAWA ELECTRIC TOEP C710606 09B YASKAWA AC Drive V1000 Installation & Start-Up Manual
C.1 MEMOBUS/Modbus Basic Set-Up . . . . . . . . . . . 402
MEMOBUS/Modbus Communication Configuration . . . . . 402
Communication Specifications . . . . . . . . . . . . . . . . . . . . . 403
Communication Connection Terminal . . . . . . . . . . . . . . . 403
Communication Set-Up Procedure . . . . . . . . . . . . . . . . . . 405
D. STANDARDS COMPLIANCE ..................................... 409
D.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
D.2 European Standards . . . . . . . . . . . . . . . . . . . . . . 413
CE Low Voltage Directive Compliance . . . . . . . . . . . . . . . 413
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . 415
D.3 UL Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
UL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . 422
Drive Motor Overload Protection . . . . . . . . . . . . . . . . . . . 425
D.4 Safe Disable Input Precautions . . . . . . . . . . . . . 428
Safe Disable Function Description . . . . . . . . . . . . . . . . . . 428
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
D.5 User Setting Table. . . . . . . . . . . . . . . . . . . . . . . . 430
INDEX .......................................................................... 441