YASKAWA SI-EP3 User manual

PROFINET通信
安川インバータオプション
取扱説明書
形 式 SI-EP3
PROFINET
YASKAWA AC Drive Option
Installation Manual
Type: SI-EP3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使いいただくために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 89D

2YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
Copyright © 2016 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.
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YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2 OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 RECEIVING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 OPTION COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . .14
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . 18
6 RELATED DRIVE PARAMETERS . . . . . . . . . . . . . . . . . . . 35
7 PROFINET MESSAGING . . . . . . . . . . . . . . . . . . . . . . . . . .41
8 WEB INTERFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
9 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
10 EUROPEAN STANDARDS. . . . . . . . . . . . . . . . . . . . . . . . .62
11 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12 DISPOSAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
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4 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
1 Preface and Safety
1 Preface and Safety
YASKAWA Electric supplies component parts for use in a wide variety of industrial
applications. The selection and application of YASKAWA products remain the responsibility
of the equipment designer or end user.
YASKAWA accepts no responsibility for the way its products are incorporated into the final
system design. Under no circumstances should any YASKAWA product be incorporated into
any product or design as the exclusive or sole safety control. Without exception, all controls
should be designed to detect faults dynamically and fail safely under all circumstances. All
products designed to incorporate a component part manufactured by YASKAWA must be
supplied to the end user with appropriate warnings and instructions as to the safe use and
operation of that part. Any warnings provided by YASKAWA must be promptly provided to
the end user. YASKAWA offers an express warranty only as to the quality of its products in
conforming to standards and specifications published in the manual. NO OTHER
WARRANTY, EXPRESS OR IMPLIED, IS OFFERED. YASKAWA assumes no liability
for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
uApplicable Documentation
The following manuals are available for the option:
Option
YASKAWA AC Drive Option
SI-EP3 PROFINET
Installation Manual
Manual No: TOBP C730600 89
(This book)
This guide is packaged together with the product and contains information
necessary to install the option and set related drive parameters.
YASKAWA AC Drive Option
SI-EP3 PROFINET
Technical Manual
Manual No: SIEP C730600 89
The technical manual contains detailed information about the option pertaining
to communication protocols, and supported features and messaging. Access
the following sites to obtain the technical manual:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 5
uTerms
uRegistered Trademarks
• PROFINET is a registered trademark of PROFIBUS and PROFINET International (PI).
• Trademarks are the property of their respective owners.
Drive
YASKAWA AC Drive
Manuals
Drive manuals contain basic installation and wiring information in addition to
detailed parameter setting, fault diagnostic, and maintenance information.
The most recent versions of these manuals are available for download on our
documentation websites:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
Other areas: Check the back cover of these manuals.
For questions, contact Yaskawa or a Yaskawa representative.
Note: Indicates supplemental information that is not related to safety messages.
Option: YASKAWA AC Drive Option SI-EP3 PROFINET
Drive: • YASKAWA AC Drive 1000-Series (A1000, U1000, U1000L, Z1000U)
• YASKAWA AC Drive GA500
• YASKAWA AC Drive GA700
• YASKAWA AC Drive GA800
Keypad: • LCD Operator for YASKAWA AC Drive 1000-Series
• LED Operator for YASKAWA AC Drive 1000-Series
• LCD Keypad for YASKAWA AC Drive GA500, GA700, and GA800
• LED Keypad for YASKAWA AC Drive GA500, GA700, and GA800
V/f: V/f Control
CLV: Closed Loop Vector Control
OLV/PM: Open Loop Vector Control for PM
AOLV/PM: Advanced Open Loop Vector Control for PM
CLV/PM: Closed Loop Vector Control for PM
H: Indicates an engineering unit for hexadecimal number format.
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1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
uSupplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install
the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these
messages could cause fatal injury or damage products and related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will cause death or serious
injurty.
WARNING
Indicates a hazardous situation, which, if not avoided, could cause death or serious
injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could cause minor or
moderate injury.
NOTICE
Indicates an equipment damage message.
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1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 7
nGeneral Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option
according to the instructions described in this manual.
• The diagrams in this manual are provided as examples only and may not pertain to all products
covered by this manual.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• Contact Yaskawa or a Yaskawa representative and provide the manual number shown on the front
cover to order new copies of the manual.
DANGER
Heed the safety messages in this manual.
Failure to comply will cause death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
WARNING
Electrical Shock Hazard
Do not modify the drive or option circuitry.
Modifications to circuitry can cause serious injury or death, will cause damage to the
drive and option, and will void the warranty. Yaskawa is not responsible for modifications
of the product made by the user.
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1 Preface and Safety
8YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
NOTICE
Do not use steam or other disinfectants to fumigate wood for packaging the drive or
option. Use alternative methods, for example heat treatment, before you package the
components.
Gas from wood packaging fumigated with halogen disinfectants, for example fluorine,
chlorine, bromine, iodine or DOP gas (phthalic acid ester), can cause damage to the drive
and option.
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YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 9
2 Overview
2 Overview
This option provides a communications connection between the drive and a PROFINET
network. The option connects the drive to a PROFINET network and facilitates the
exchange of data.
This manual explains the handling, installation and specifications of this product.
PROFINET is a communications link to connect industrial devices (such as smart motor
controllers, operator interfaces, and variable frequency drives) as well as control devices
(such as programmable controllers and computers) to a network. PROFINET is a simple,
networking solution that reduces the cost and time to wire and install factory automation
devices, while providing interchangeability of like components from multiple vendors.
Install the option/PROFINET option on a drive to perform the following functions from a
PROFINET master device:
• Operate the drive
• Monitor the drive operation status
• Change drive parameter settings
SI-EP3 is PROFINET Conformance Class A certified.
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2 Overview
10 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
uCompatible Products
The option can be used with the products in Table 1.
Table 1 Compatible Products
Note: 1. Refer to the option package labeling in the field designated “PRG” (four digit number)” or the option
labeling in the field to identify the option software version. Refer to Figure 2 for details.
2. For Yaskawa customers in the North or South America region:
If your product is not listed in Table 1, refer to the web page below to confirm this manual is correct for
your product. The web page provides a list of option manuals by product, and a direct link to download
a PDF.
Product Series
<1> Refer to “PRG” on the drive nameplate for the software version number.
<2> Before you install the option on a YASKAWA AC Drive GA500, GA700 or GA800, make sure that the option
software version is PRG: 4400 or later.
Model(s) Software Version <1>
A1000
CIMR-A2A
≥1010
CIMR-A4A0002 to 4A0675
CIMR-A4A0930 and 4A1200 ≥3014
CIMR-A5A ≥5040
≥1010
U1000
CIMR-UA
≥1010
CIMR-UE
CIMR-UP
CIMR-UW
U1000L
CIMR-UL
≥6210
CIMR-UF
CIMR-UR
CIMR-US
Z1000U
CIMR-ZA
≥6110
CIMR-ZE
CIMR-ZP
CIMR-ZW
GA500
<2> CIPR-GA50 ≥1010
GA700
<2> CIPR-GA70 ≥1010
GA800
<2> CIPR-GA80 ≥9010
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2 Overview
YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 11
Scan QR code
Or refer to: http://www.yaskawa.com/optionlookup
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2 Overview
12 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
uInstall the Option on a GA500 Drive
An option card installation case is necessary to install the option on a GA500 drive.
The option card installation case model is: JOHB-GA500. This case is sold separately.
Refer to the option card installation case manual for more information about installation.
Figure 1
Figure 1 Option Card Installation Case
Option card installation case
components (sold separately)
Option card
Drive front cover
A1000
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YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 13
3 Receiving
3 Receiving
After receiving the option package:
1. Make sure that the option is not damaged and no parts are missing. Contact your sales
outlet if the option or other parts appear damaged.
NOTICE: Do not use damaged parts to connect the drive and the option. Failure to comply could damage
the drive and option.
2. Confirm that the model number on the option nameplate and the model listed in the
purchase order are the same. Refer to Figure 2 on page 14 for details. Contact the
distributor where the option was purchased or contact Yaskawa or a Yaskawa
representative about any problems with the option.
uOption Package Contents
Table 2 Option Package Contents
uInstallation Tools
• A Phillips screwdriver. Phillips screw sizes vary by drive capacity.
• A flat-blade screwdriver (blade depth: 0.4 mm (0.02 in), width: 2.5 mm (0.1 in)).
• A pair of diagonal cutting pliers.
• A small file or medium-grit sandpaper.
Description:
<1> GA700 and GA800 drives do not use the ground wire.
<2> GA700 and GA800 drives use two screws only.
Option Ground
Wire <1>
Screws
(M3)
LED Labels
Installation
Manual
1000-Series
GA500,
GA700, and
GA800
_
Quantity: 11
3
<2>
111
NS MS
MANUAL
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14 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
4 Option Components
4 Option Components
uPROFINET Option
Figure 2
Figure 2 PROFINET Option Components
A – Option connector H – Port 1 LED (10/100)
<1>
B – Installation hole I – Port 1
C–LED(NS)
<1> J – Port 1 LED (LINK/ACT) <1>
<1> Refer to Option LED Display on page 15 for details on the LEDs.
<2> Connect the provided ground wire during installation. Installation on GA700 and GA800 drives does not require
the ground wire.
D–LED(MS)
<1> K – Port 2 LED (10/100) <1>
E – PROFINET PCB L – Port 2
F – Software number label M – Port 2 LED (LINK/ACT)
<1>
G – Ground terminal (FE) and
installation hole
<2>
N – PROFINET cable connection
E
G
A
N
M
K
H
J
L
I
B
C
D
F
Underside
A1000
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 15
uCommunication Modular Connector CN1 Port 1/Port 2
The communication modular connector CN1 on the option is a modular dual RJ45 female
connector designated port 1 and port 2. Port 1 and port 2 are the connection point for a
customer supplied male Ethernet network communication cable.
Table 3 Male 8-way Ethernet Modular Connector (Customer-Supplied)
uOption LED Display
The option has six LEDs:
Bi-color Status LEDs:
• Module status (MS) red/green
• Network status (NS) red/green
Ethernet LEDs (2 each):
• Network speed-10/100 yellow
• Link status and network activity-Link/Act green
Figure 3
Figure 3 Option LED Labels
Male EtherNet 8-Way Modular Connector Pin Description
1 (Pair 2) Transmit data (TXD) +
2 (Pair 2) Transmit data (TXD) -
3 (Pair 3) Receive data (RXD) +
4 (Pair 1) Not used
<1>
<1> Not used for 10 Mbps and 100 Mbps networks.
5 (Pair 1) Not used
<1>
6 (Pair 3) Receive data (RXD) -
7 (Pair 4) Not used
<1>
8 (Pair 4) Not used <1>
NS MS
1000-Series Label GA500, GA700, and GA800 Label
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4 Option Components
16 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
The operational states of the option LEDs after the power-up diagnostic LED sequence is
completed are described in Table 4. The states with a number in parenthesis are the number
of pulses of 250 ms on, 250 ms off cycles, followed by 500 ms off, then repeating the cycle.
Wait at least 2 seconds for the power-up diagnostic process to complete before verifying
LED states.
Table 4 Option LED States
Name Indication Operating Status Description
Color Status
MS
(visible through
drive cover)
– OFF Power supply OFF Power is not being supplied to the
drive.
Green ON Option operating The option is operating normally
and initialization is complete.
Green Flashing (1) Diagnostics Diagnostic data available.
Green Flashing (2) Configuration tool Identified by a configuration tool.
Red ON Default MAC or fatal error
occurred.
Default MAC address has been
programmed or the option has
detected an unrecoverable error.
Red Flashing (1) Invalid Station Name
programmed
Invalid Station name
programmed into device. It must
be rewritten with a valid name
from PLC software or webpage.
Red Flashing (2) No IP (non-fatal) No IP address assigned.
Red Flashing (3) No station name (non-fatal) No station name assigned.
Red Flashing (4) Init failure (non-fatal) Failed to initialize module.
Green/Red Flashing Option self-test The option is in self-test mode.
NS
(visible through
drive cover)
– OFF Offline or Power supply OFF –
Green ON Connected Connection established with I/O
controller and in RUN mode.
Green Flashing Connected and stopped Connection established with I/O
controller and in STOP mode.
Red ON BUS fault Unrecoverable BUS fault.
Red Flashing (1) Lost communication Host communication is
temporarily lost.
Red Flashing (2) Lost link No link detected to network.
Red Flashing (3) IP address settings bad
Use the operator or Drive Wizard
to check and change F7
parameters, then cycle power.
You can also set the PLC to
assign the IP address, which will
auto-clear the fault.
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4 Option Components
YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 17
nPower-Up Diagnostics
An LED test is performed each time the drive is powered up. The initial boot sequence may
take several seconds. After the LEDs have completed the diagnostic LED sequence, the
option is successfully initialized. The LEDs then assume operational conditions as shown in
Tabl e 4.
Table 5 Power-Up Diagnostic LED Sequence
10/100
(visible at
RJ45 jack)
Yellow OFF 10 Mbps is established –
Yellow ON 100 Mbps is established –
LINK/ACT
(visible at
RJ45 jack)
Green OFF Link is not established –
Green ON Link is established –
Green Flashing Link is established and there is
network activity –
Sequence Module Status (MS) Network Status (NS) Time (ms)
1 Green OFF 250
2RedOFF250
3 Green OFF -
4 Green Green 250
5 Green Red 250
6 Green OFF -
Name Indication Operating Status Description
Color Status
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18 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
5 Installation Procedure
5 Installation Procedure
uSection Safety
DANGER
Electrical Shock Hazard
Do not inspect, connect, or disconnect any wiring while the drive is energized.
Failure to comply will cause death or serious injury.
Before servicing, disconnect all power to the equipment and wait for at least the time
specified on the warning label. The internal capacitor remains charged even after the drive
is de-energized. The charge indicator LED will extinguish when the DC bus voltage is
below 50 Vdc. When all indicators are OFF, measure for unsafe voltages to confirm the
drive is safe.
WARNING
Electrical Shock Hazard
Do not operate equipment with covers removed.
Failure to comply could cause death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to illustrate details. Reinstall covers and shields before operating the drive and run
the drive according to the instructions described in this manual.
Do not allow unqualified personnel to perform work on the drive or option.
Failure to comply could cause death or serious injury.
Only authorized personnel familiar with installation, adjustment, and maintenance of AC
drives and options may perform work.
Do not remove covers or touch circuit boards while the drive is energized.
Failure to comply could cause death or serious injury.
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5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual 19
Do not use damaged wires, stress the wiring, or damage the wire insulation.
Failure to comply could cause death or serious injury.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose or overtightened connections could cause erroneous operation and damage to the
terminal block or start a fire and cause death or serious injury.
NOTICE
Damage to Equipment
Observe proper electrostatic discharge (ESD) procedures when handling the option,
drive, and circuit boards.
Failure to comply could cause ESD damage to circuitry.
Never connect or disconnect the motor from the drive while the drive is outputting
voltage.
Improper equipment sequencing could damage the drive.
Do not connect or operate any equipment with visible damage or missing parts.
Failure to comply could further damage the equipment.
Do not use unshielded wire for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded, twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors on the option and drive.
Failure to comply could prevent proper operation and damage equipment.
Confirm that all connections are correct after installing the option and connecting
peripheral devices.
Failure to comply could damage the option.
WARNING
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5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 89D YASKAWA AC Drive Option SI-EP3 Installation Manual
uProcedures for Installing and Wiring Options on a Drive
Procedures to install and wire the option are different for different drivel models.
Refer to Table 6 to check the procedures to install and wire the option on a drive.
Table 6 Procedures for Installing and Wiring Options on a Drive
Product Series
<1> Use the option card installation case manual to install the option on GA500 drives.
<2> Before you install the option on a YASKAWA AC Drive GA500, make sure that the option software version is
PRG: 4400 or later.
Procedures for Installing and
Wiring Options on a Drive Page
A1000 Procedure A 21
U1000 Procedure A 21
U1000L Procedure A 21
Z1000U Procedure A 21
GA500
<1> <2> –
GA700 Procedure B 27
GA800 Procedure B 27
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