YASKAWA DI-101 User manual

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MANUAL NO. TOEP YEAOPT 07
120 Vac Digital input
YASKAWA AC Drive A1000 Option
Installation Manual
Type: DI-101
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end
user receives this manual.
MA MB MC
M1 M2 M5
M3 M4 M6
E(G) HC H1 H2 DM+ DM- IG R+ R- S+ S-
SC SP
V+ AC V- A1 A2 A3 FM AM AC MP RP AC
S1 S2 S3 S4 S5 S6 S7 S8 SN
S1 S2 S3 S4 S5 S6 S7 S8 SN

2YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual
Copyright © 2018 YASKAWA AMERICA INC
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise,
without the prior written permission of Yaskawa. No patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality
products, the information contained in this manual is subject to change without notice. Every precaution has
been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 OPTION COMPONENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 10
6 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

4 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings
provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to standards and specifications
published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS
OFFERED. Yaskawa assumes no liability for any personal injury, property damage, losses,
or claims arising from misapplication of its products.
◆Applicable Documentation
The following manuals are available for the option and drive:
Option
Yaskawa AC Drive -A1000 Option 
DI-101 120 Vac Interface 
Installation Manual
Manual No: TOEP YEAOPT 07
Read this manual first.
The installation manual is packaged with the
DI-101 120 Vac Interface Option and contains
installation procedures and precautions.
Yaskawa Drive
Yaskawa AC Drive 
A1000-Series 
Quick Start Guide
The drive manuals cover basic installation,
wiring, operation procedures, functions,
troubleshooting, and maintenance information.
The manuals also include important
information about parameter settings and drive
tuning. Access these sites to obtain Yaskawa
instruction manuals:
U.S.: http://www.yaskawa.com
Europe: http://www.yaskawa.eu.com
Japan: http://www.e-mechatronics.com
For questions, contact your local Yaskawa sales
office or the nearest Yaskawa representative.
Yaskawa AC Drive 
A1000-Series 
Technical Manual

1 Preface and Safety
YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 5
◆Terms
◆Registered Trademarks
Trademarks are the property of their respective owners.
◆Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option. Install
the option according to this manual and local codes.
The following conventions indicate safety messages in this manual. Failure to heed these
messages could cause fatal injury or damage products and related equipment and systems.
Note: Indicates supplemental information that is not related to safety messages.
Drive: Yaskawa AC Drive A1000-Series
Option: Yaskawa AC Drive A1000-Series Option Digital Input DI-101
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates an equipment damage message.

1 Preface and Safety
6YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual
■General Safety
General Precautions
• The diagrams in this book may include options and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. Use the option
according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering new copies of the manual, contact a Yaskawa representative or the nearest Yaskawa
sales office and provide the manual number shown on the front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
NOTICE
Do not modify the drive or option circuitry.
Failure to comply could result in damage to the drive or option and will void warranty.
Yaskawa is not responsible for any modification of the product made by the user. This
product must not be modified.
Do not expose the drive or option to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive or option.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 7
2 Product Overview
2 Product Overview
◆About this Product
The DI-101 option has eight optically isolated input terminals that can be used to connect
external 120 Vac control circuitry to the A1000 drive. The DI-101 option mounts directly to
the A1000 control board terminals (S1 to S8 and SN). This option makes it possible to
control the A1000 digital inputs with 120 Vac.
This manual explains the handling, installation and specifications of this product.
◆Applicable Models
The option can be used with the drive models in Table 1.
Table 1 Applicable Models
Drive Series Drive Model Number
A1000 All models (excluding A1000 HHP models)

8 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual
3 Receiving
3 Receiving
Please perform the following tasks upon receiving the option:
• Inspect the option for damage. Contact the shipper immediately if the option appears
damaged upon receipt.
• Verify receipt of the correct model by checking the model number printed on the option
packaging. (Refer to Figure 1 on page 9for more information)
• Contact your supplier if you have received the wrong model or the option does not
function properly.
◆DI-101 Option Package Contents
◆Tools Required for Installation
• A Phillips screwdriver (M3 metric / #1, #2 U.S. standard size) is required to install the
option.
• A straight-edge screwdriver (blade depth: 0.4 mm, width: 2.5 mm) is required to wire the
option terminal block.
Note: Tools required to prepare option cables for wiring are not listed in this manual.
Description: PCB 120 V Interface Card
UTC000450,RB Installation Manual
–
Quantity: 11
S1 S2 S3 S4 S5 S6 S7 S8 SN
MANUAL

YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual 9
4 Option Components
4 Option Components
◆DI-101 Option
Figure 1
Figure 1 DI-101 Option
◆Option Terminal Block TB1
An 10-position terminal block is provided for the connection of 120 Vac and common signal
control wires.
Table 2 Option Terminal Functions
A – DI-101 120 V Interface Card
B – Option terminals (to drive)
C – Option terminal block (to control wiring)
Terminal Functions
DI-101 Option Terminal Block Terminal Signal Function Description Signal
Level
S1 Forward Run / Stop <1>
<1> Terminal functions S1 to S8 may change based on drive programming.
Forward Run when closed,
stop when open (H1-01)
120 Vac
±10 %
S2 Reverse Run / Stop <1> Reverse Run when closed,
stop when open (H1-02)
S3 Multi-function Input <1>
Multi-function contact inputs
(H1-03 to H1-08)
S4 Multi-function Input <1>
S5 Multi-function Input <1>
S6 Multi-function Input <1>
S7 Multi-function Input <1>
S8 Multi-function Input <1>
X2 Common Control Input Common
X2 Common (spare) Control Input Common
A
B
C

10 YASKAWA TOEP YEAOPT 07 A1000 Option DI-101 120 Vac Interface Installation Manual
5 Installation Procedure
5 Installation Procedure
◆Section Safety
DANGER
Electric Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive and wait at least the amount of time specified on the
drive front cover safety label. After all indicators are off, measure the DC bus voltage to
confirm safe level, and check for unsafe voltages. The internal capacitor remains charged
after the power supply is turned off.
WARNING
Electrical Shock Hazard
Do not remove the front covers of the drive while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include options and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
Use the option according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not touch circuit boards while the power to the drive is on.
Failure to comply could result in death or serious injury.