YASKAWA Varispeed-606PC3 User manual
Varispeed-606PC3
INSTRUCTION
MANUAL
ULTRA-COMPACT
ALL-DIGITAL
LOW-NOISEINVERTER
MODEL
:
CIMR-PCU2
(230V
3-PHASE
SERIES)
CIMR-PCUB
(240V
SINGLE-PHASE
SERIES)
CIMR-PCU4
(460V
3-PHASE
SERIES)
YASKAWA
Upon
receipt
of
the
product
and
prior
to
initial
operation,
read
these
instructions
thoroughly,
and
retain
for
future
reference
.
YASKAWA
MANUAL
NO
TOE-S606-3
1
C
This
instruction
manual
is
composed
of
2
sections
:
The
first
section
describes
handling, wiring,
operation,
maintenance/
inspections,
troubleshooting
and
specifications
of
the
Varispeed-606PC3
series
(hereafter called
VS-606PC3)
.
The
second
section
outlines
the
digital
operator
performance,
constants,
operation,
etc
.
Before
using
the
.
VS-606PC3,
a
thorough
understanding
of
this
manual
is
recommended
for
daily
maintenance,
inspection
and
troubleshooting
.
t t
In
this
manual,
"constant
(No
.L- .L-,
)
indicates
the
item
number
of
control
constant
set
by
digital
operator
.
CONTENTS
1
.
Page
1
.
VS-606PC3
INVERTER
MAIN
UNIT
.
. .
.
.. ...
. .
.
.
.
. .
...........
1
1
.1
PARTS
NAMES
OF
VS-606PC3
...
. .
. .
. . . .
. .
.
.
. .
.
.......... .
2
1
.2
RECEIVING
.. .
.
......
. .
.
. .
.
.
...
.
.................
.
.
. .
. .
.
.
.
4
1
.2
.1
Nameplate
Data
.....
. .
. .
.
. ....
.
...................
. .
. .
.
. .
4
1
.2 .2
Type
Designation
.
.
. .
. .
.
. .
.
.
...
.
.................
. .
.
...
...
5
1
.2 .3
Spec
Designation
.... . . . ............................
.
.
.
...
5
1
.3
DIMENSIONS
IN
INCHES
. ..................................
6
1
.4
INSTALLATION
........................ . . . .
...
.............
10
1 .4
.1
Transportation
...................... ...
.
....
.
.
.
..........
10
1
.4
.2
Mounting
Space
....
.
............
.
.
.
. ....
.
...
.
............
10
1
.4
.3
Location
..........
. .
.......
.
....
.
.
.
. ....
.
...
.
............
11
1
.4 .4
Cable
Glan
........
. .
....... ..
...
.
.
..............
. .
.
. .
. . .
.
13
1 .5
WIRING
............ .
.
....... ..
.....
.
.
.................
.
...
16
1
.5
.1
Cover
Mounting/Removing
and
Terminal
Position
.......... ...
16
1
.5 .2
Standard
Wiring
Diagram
.... ..........
. .
. .
*
. .
.
.
...........
19
1 .5 .3
Main
Circuit
.......
..
......
.
..........
.
***
.
. .
.
**--*,****--
22
1
.5
.4
Control
Circuit
.....
. .
....
...
......... .
. .
.
...
. .
.
.
...........
32
1
.6
OPERATION
....... .
.
.....
.
........... .
.
. . .
....
...........
36
1
.6
.1
Pre-operation
Check
.
...
.........
.
...
. .
.
. .
...
.
.....
.
...
...
36
1
.6
.2
Pre-operation
Setting
...
..............
. .
. . .
. .
.
.
.......... .
37
CONTENTS
1
.
(Confd)
1
.6
.3
Test
Run
Method
.
............. .......
...
.... .........
.
...
39
rr~-
-
t
-
=i
1
.6
.4
Inverter
Status
Display
LEDs
.... ......
. .
. .
.
... .........
.
...
41
w
~c
1
.6 .5
Digital
Operator
Display
------------------------------------
42
1
.6
.6
Check
Points
at
Test
Run
----------------------------------
43
1
.7
MAINTENANCE
.............
.
.
.
.............
.
.......... ...
.
44
1
.7
.1
Periodical
Inspection
--------------------------------------
44
1
.7
.2
High Voltage
Test
-----------------------------------------
45
1
.8
FAULT
DISPLAY
AND
TROUBLES
HOOTING
------------------
46
1
.8
.1
Checking
of
Causes
---------------------------------------
46
1
.8 .2
Alarm
Display
and
Contents
--------------------------------
50
1
.8 .3
Corrective Action
for
Motor
Faults
......
.
. .
.
.... ...
.
..... ....
52
1
.9
SPECIFICATIONS
......
.
........
.
. . . . .
.
. .
.
.... ......... ....
54
1
.9
.1
Specifications
.......
.
.
.
........
.
. . . . .
.
.. ..... ......... ...
.
54
1
.10
OPTIONS
AND
PERIPHERAL
UNITS----
.....
.--------------
60
1
.10
.1
Optional
Units
........
.
........ ......
.
.......
.
. . . . .
.
. .
.
...
60
1
.10
.2
Peripheral
Units
...... ......... ......
.
.......
.
.
. .
. .
.
.. ....
62
Page
CONTENTS
2
.
Page
2
.
DIGITAL
OPERATOR
(JVOP-114)
........
........
. . .
.
.........
64
2
.1
DIGITAL
OPERATOR
MOUNTING/REMOVING
. .
. .
.
. .
.
........
64
2
.2
DESCRIPTION
OF
DIGITAL
OPERATOR
DISPLAY
AND
OPERATING
SECTIONS
.....
. .
. .
.
.......
.
. .
.
.......
.
........ .
. .
....
.
...
66
2
.3
FUNCTION/CONSTANT
SETTING
....................
...
. . . .
68
2
.3
.1
DRIVE
Mode
and
PRGM
(Program)
Mode
............
.
...
.
. .
68
2
.3 .2
Constant
Reading
and
Setting
. .
. .
...
.
.
...................
. .
70
2
.3 .3
Precautions
on
Constant
Setting
. . .
. .
.
.
. .
.
.
.
..............
.
.
72
2
.4
DIGITAL
OPERATOR
OPERATION
EXAMPLE
:
.
. .
.
.
............
74
2
.5
CONSTANT
INITIALIZATION
AND
WRITE-IN
PROHIBIT
........
76
2
.5
.1
Constant
Initialization
(Operation
to return to factory
setting)
....
76
2
.5
.2
Constant
Write-in Prohibit
(Only
constant
reading
possible)
.
....
77
2
.6
CORRECTIVE
FUNCTION
....
.
...
...
.............
.
.........
78
2
.6
.1
Adjustment
of
Frequency
Setting Value,
Output
Frequency
Bias
(No
.23)
and
Gain
(No
.22)
..............
.
.
.
. .
.
............ .. .......
78
2
.6 .2
Calibration
of
Frequency Meter/Ammeter
.............. ..
.
.
...
80
2
.7
MONITOR
.
.....
..... .
.
. .
.
. .
.
.
. .
.......
. .
.
.....
........... .
82
2
.7
.1
Typical
Monitor
Contents
and
Display
(DRIVE=
Mode)
.........
.
82
2
.7 .2
Monitoring
of Fault
Contents
.
.
...
. .
.
.
........... .
. .
........
83
CONTENTS
2
.
(Confd)
Page
2
.8
FUNCTION/CONSTANT
LIST
............ ............... ....
84
2
.8
.1
First
Functions
(Constant
Nos
.
00
to
19)
... ............. .
.
. .
.
84
2
.8 .2
Second
Functions
(Constant
Nos
.
20
to
31)
...............
.
.
.
88
2
.8 .3
Third
Functions
(Constant
Nos
.
32
to
59)
.. .......
.
..........
90
2
.9
DESCRIPTION
OF
FUNCTIONS
AND
CONSTANTS
.
.
.........
95
'
PASSWORD
SETTING
.
....... ..........
. .
.... .
.
.
.
... .........
95
'
OPERATION
MODE
SELECTION
.........
. .
........... .........
96
'
ALARM
RESET
FUNCTION
SELECTION
. .
. .
. ............ .......
97
'
4-STEP
SPEED
CHANGE
...... .
.
. . .
.
.
.
.
. .
.
.
...........
.
. . . . . .
98
'
S-CURVEPATTERN
SELECTION
... ..... .
.
.. ...........
. .
. ....
100
'
Wf
CHARACTERISTIC
SETTING
........
. .
.. .............. ..
.
.
102
'
JOG
OPERATION
.
.
.
.
.
...
.
.
.
. .
.........
. .
.. ..............
....
104
'
ACCEUDECEL
TIME
SETTING
.
..........
.
. .
.
.
.......
.....
. .
.
.
105
'
LOCAUREMOTE
MODE
SELECTION
.....
.
...
...
.
.
. .
.
.........
106
'
OUTPUT
FREQUENCY
CONTROL
(GAIN/BIAS)
....
.
. .
.
.........
107
'
ELECTRONIC
THERMAL
OVERLOAD
PROTE=CTION
.. .
.
........
109
'
MULTIFUNCTION
ANALOGOUTPUT
MONITOR
SETTING
.......
110
'
OUTPUT
FREQUENCY
LIMIT
.......
.
.
. .
... .......... .........
111
'
MOTOR
STALL
PREVENTION
FUNCTION
.. ........... ........
112
'
FULL-RANGE
AUTOMATIC
TORQUE
BOOST
......... . . .
.
.... .
114
'
MULTIFUNCTION
CONTACT
INPUT
FUNCTION
SELECTION
...
.
115
'
MULTIFUNCTION
ANALOG
INPUT
FUNCTION
SELECTION
.. ....
119
'
MULTIFUNCTION
OUTPUT
FUNCTION
...
.
..
.
. . . .
.
.. ..........
121
gm
Ino
CONTENTS
2
.
(Cont'd)
Page
'
DC
INJECTION
BRAKING
.........
.
.......................... .
123
'
OVERTORQUE
DETECTIONFUNCTION
...................... .
124
'
CARRIER
FREQUENCY
.
.
.
.......
.
.
0....................
125
'
ARBITRARY
SPEED
DETECTION
LEVEL
ADJUSTMENT
AND
SELECTION
.
.. ......... .
. .
................................. .
126
'
PROHIBITED
FREQUENCY
SETTING
........................ .
128
'
CONSTANTS
EFFECTIVE
FOR
REDUCTION
OF
MACHINE
VIBRATION
OR
SHOCK
............
.
.............. .
129
'
SPEED
SEARCH
FUNCTION
.................
.
.............. .
130
'
CONTINUOUS
OPERATION
AT
MOMENTARY
POWER
LOSS
.. . .
132
'AUTOMATIC
RESTARTAFTER
AFAULT
.....
.0
............... .
135
'ACCEUDECELHOLD
COMMAND
.
.0
..........
.
.............. .
137
2
.10
PROTECTIVE
FUNCTIONS
.
...............
.
.............. .
138
2
.11
PROTECTIVE
FUNCTIONS
(WARNINGS)
. .
. .
............. ..
142
WARNING
Twist
wires
together
before
inserting
in
grounding
terminal
.
CAUTION
Separate
motor
overcurrent,
overload
and
overheating
protection
is
required
to
be provided
in
accordance
with
CANADIAN
ELECTRICAL
CODE,
PART
I
and
NEC
.
Use
75
-
C
copper
wires only
.
Low
voltage terminals
shall
be
wired
with
Class
I
Wiring
.
When
mounting
units
in
an
enclosure,
remove
the
top,
bottom
and
terminal
covers
.
AVERTISSEMENT
Enroulex
les
fils
ensemble
avant
de
les
introduire
dans
la
borne
.
Des
tensions subsistent
aux
bornes des condensateurs
pendant
cinq
minutes
apres
I'
ouverture
de
circuit
d'
entree
.
Couper
1'
alimentation
avant
d'
entreprendre
le
depannage
du
systeme
electrique
.
ATTENTION
Une
protection
distincte
contre
les
surintensites,
la
surcharge
et la
surchaufee de
moteur
doit
etre
tburnie
conformement
11
AUCODECANADIAN
DE
L'
ELECTRICITE,
PREMIER
I'ARTIE
et
LE
NATIONAL
DE
L'
ELECTRICITE
.
Voltage
are
present
on
capacitors
for
five
minutes
after
input
circuit
is
open
.
Risk of
electric
shock
and/or
electrical
energy-
high
current
levels
.
DANGER
WARNING
Disconnect
electrical
supply
before
servicing
the
electrical
system
.
Do
not
change
the
wiring
while
power
is
applied
to
the
circuit
.
Do
not
check
signals
during
operation
.
WARNING
Refer
to
this
manual
for
connection of
circuits
and
the
rating
of
auxiliary
circuits
.
Be
sure
to
ground
VS-606PC3
using
the
ground
terminal
G
.
Connect
the
motor
to
output
terminals
T1,
T2,
T3
.
Connect
an
AC
power
supply
to
input
terminals
L
I,
L2,
L3
(for
240
V
single-phase
series,
connect
only
to
L
1
and
L2)
.
CAUTION
Separate
motor
overcurrent,
overload
and
overheating
protection
is
required
to
be
provided
in
accordance
with
CANADIAN
ELECTRICAL
CODE,
PART
I
and
NEC
.
0
CAUTION
All
the
potentiometers
of
VS-606PC3
have
been
adjusted
at
the
factory
.
Do
not
change
their
settings
unnecessarily
.
Do
not
make
withstand
voltage
tests
on
any
part
of
the
VS-
606PC3
unit
.
It is
electronic
equipment
using
semiconductors
and
vulnerable
to
high
voltage
.
Make
sure
to
tighten
screws
on
the
main
circuit
and
control
circuit
terminals
.
Refer
to
installation
instructions
for
torque
values
.
See
Par
.
1
.5 .3
"(5)
Wire
and
terminal
screw
sizes
."
Handle
with
care
so
as
not
to
damage
the inverter
during
transportation
.
Do
not pick-up
by
the
front
cover
or
the
unit
cover
(plastic
portion)
.
Use
the
die-cast
portion
.
AVERTISSEIVIENT
Des
tensions
subsistent
aux
bornes des
condensateurs
pendant
cinq
minutes
apres
1'
ouverture
de
circuit
d'
entree
.
Couper
1'
alimentation
avant
d'
entreprendre
le
depannage
du
systeme
electrique
.
ATTENTION
Une
protection
distincte
contre
les
surintensites, la
surcharge
et
la
surchaufee
de
moteur
doit
etre
fournie
conformement
AU
CODE
CANADIAN
DE
L',ELECTRICITE,
PREMIER
PARTIE
et
LE
NATIONAL
DE
L'
ELECTRICITF
.
1
.
VS-606PC3
INVERTER
MAIN
UNIT
The
VS-606PC3
is
an
ultra-compact,
all-digital
inverter
which
provides
low
noise
operation
.
Two
types
are
available
:
1)
with
digital
operator
or
2)
with
drive
status
indicating
plate
(indicating
cover),
and
each
has
two
types
of
enclosures
Enclosed
wall-mounted
type
(NEMA
1)
Water
and
dust
tight
type
(I
1
TEMA4)
The
digital
operator
allows
maximum
utilization
of
the
drive
by
providing
access
to
the
inverter's
program
constants
and
operation
variables
.
The
model
with
the
indicating
cover
provides
status
and
fault
codes while
preventing
unauthorized
access
to
the
programming
constants
.
It
is
also
useful
for
those
applications
where
the
programming
operator
can
be
moved
from
one
unit
to
another
.
1
.
VS-606PC3
INVERTER
MAIN
UNIT
(Cont'd)
1
.1
PARTS
NAMES
OF
VS-606PC3
With
indicating
cover
Enclosed
wall-mounted
type
(NEMA1)
FRONTCOVER
Water
and
dust
tight
type
(NEMA4)
FRONT
COVER
UNIT
COVER
BOTTOM
COVER
PROTECTIVE
COVER
(TOP/BOTTOM)
093-167
-MTG
HOLE
-INDICATING
COVER
-
DIE-CAST
CASE
-
TERMINAL
COVER
-
INDICATING
COVER
-
DIE-CAST
CASE
i
.
VS-606PC3
INVERTERMAIN
UNIT
(Cont'd)
With
digital
operator
(option)
The
digital
operator
shown
to
the
right
will
be
mounted
in
place
of
the
indicating
cover
which
is
installed
in
the
unit
.
DIGITAL
OPERATOR
JVOP-114
692-530
1
.
VS-606PC3
INVERTER
MAIN
UNIT
(Cont'd)
1
.2
RECEIVING
1
.2
.1
Nameplate
Data
This
VS-606PC3
has
been
put through
demanding
tests
at
the
factory
prior
to
shipment
.
After unpacking,
check
the
following
.
Verify
the
part
numbers
with
the
purchase
order
sheet
and/or
packing
slip
.
Transit
damage
.
If
any
part
of
VS-606PC3
is
damaged
or missing,
immediately
notify
the
shipper
.
UL
Listed
and
CSA
Certification
for
Types
of 3-
phase,
230
VAC,
0
.25
HP
(0
.2
kW)
\
FILE
N0
.
:
E131457
INVERTER
MODEL
MODEL
:
CI
MR-PCU20P2
SPEC
.
20P2N
1
INPUT INPUT
.
3PH
200-230
VAC
50/60
Hz
1
.'7
A
SPEC
.
OUTPUT
:
3PH0-230VAC
MAX
.
0-1100
Hz
OUTPUT
0
.6
WA
0
.25
HP
1
5
A
SPEC
.
LOT
NO
.
L
OTNO
MASS
1
.1
kg
"
MASS
SERIAL
SER
NO
NO
.
1
.
VS-606PO3
INVERTER
MAIN
UNIT
(Confd)
1
.2
.2
Type
Designation
Inverter
VS-606PC3
Series
Specifications
U
:
UL
Listed
and
CSA
Certified
Component
Voltage
class
2
:
Three-phase,
230
V
4
:
Three-phase,
460
V
B
:
Single-phase,
240
V
1
.2
.3
Spec
Designation
Voltage
class
--1
2
:
Three-phase,
230
V
4
:
Three-phase,
460
V
B
:
Single-phase,
240
V
CIMR-PCU
2
OP2
2
OP2
N
1
B
Applicable
maximum
motor
output
OP1
:
0
.13
HP
(0
.1
kW)
OP2
:
0
.25
HP
(0
.2
kW)
to
3P7
:
5
HP
(3
.7
kW)
"
.P"
indicates
a
decimal
point
.
L
Revision
mark
Enclosures
1
.
NEMA
1
(Enclosed
wall-mounted
type)
8
:
NEMA
4
('Water
and
dust
tight
type)
Digital
operator
provided/not
provided
D
:
Digital
operator
provided
N
:
Digital
operator
not
provided
(with
indicating
cover)
Applicable
maximum
motor
output
OP1
:
0
.13
HP
(0
.1
kW)
OP2
:
0
.25
HP
(0
.2
kW)
to
3P7
:
5
HP
(3
.7
kW)
"P
Indicates
it
declnlal
point
.
1
.
VS-606PC3
INVERTER
MAIN
UNIT
(Confd)
1
.3
DIMENSIONS
IN
INCHES
(mm)
Enclosed
wail-mounted
type
(NEMAi
)
U
L
."(0,751
0
n-e
DIA
7
-
VV
VV
~r
D
M~
1
.
VS-606PC3
INVERTER
MAIN
UNIT
(Conttd)
VS-606PC3
Model
CIMR-PCU
W W
1
H H
1
D
d n-e
20P1
20P2
4
.13
366
5
.91
5
.43
3
.94
0
.20
2-087
20P4
(105)
(93)
(150)
(138) (100)
(5)
(2-22)
20P7
5
.51
504
5
.91
5
.43
5
.45
0
.20
3-087
21P5
(140) (128) (150)
(138)
(138
.5) (5)
(3-22)
22PO
1-0.87
22P2
5
.51
4
.96
7
.87
7
.32
6
.69
022
2-1.10
23P7
(140) (126) (200)
(186) (170)
(55)
C2-28
1-22
BOP
1
BOP2
5
.51
5
.04
5
.91
5
.43
5
.45
0
.20
3-087
BON
(140)
(128) (150)
(138)
(138
.5)
(5)
(3-22)
BOP?
5
.51
4
.96
7
.87
7
.32
6
.69
0
.22 1-0.87
B
1
P5
(140)
(126) (200) (186)
(170)
(5
.5)
2-1.10
B2P2
7
.48
6
.89
7
.87
7
.28
7
.48
0
.23
C2-281
1-22}
B3P7
(190) (175) (200) (185)
(190)
(5
.8)
40P2
5
.51
4
.96
7
.87
7
.32
4
.72
0
.22
40P4
(140) (126) (200)
(186) (120)
(5
.5)
1-0.87
40P7
5
.51
4
.96
7
.87
7
.32
6
.69
0
.22
2-1.10
41P5
(140) (126) (200)
(186) (170)
(5
.5)
(2-28)
1-2
42P2
7
.48 6.89
7
.87
7
.28
7
.48
0
.23
43P7
(190) (175) (200)
(185) (190)
(5
.8)
1
.
VS-606PC3
INVERTER
MAIN
UNIT
(Contld)
Water
and
dust
tight
type
(NEMA4)
e
"M
'
r
6
88888
DSPL
I1
.KavMTaa
,~
W1
W
©
Recommended
Cable
Lead-In
Holes
(Not
provided)
IJ
I
~I'IililililiLO
l
0
D
J
This manual suits for next models
3
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