YASKAWA Varispeed-606PC3 User manual

Varispeed-606PC3
INSTRUCTION MANUAL
ULTRA-COMPACT
ALL-DIGITAL LOW-NOISEINVERTER
MODEL :
CIMR-PCU2 (230V 3-PHASE SERIES)
CIMR-PCUB (240V SINGLE-PHASE SERIES)
CIMR-PCU4 (460V 3-PHASE SERIES)
YASKAWA
Upon receipt
of
the product and prior to initial operation,
read these
instructions thoroughly, and retain for future reference .
YASKAWA

MANUAL NO TOE-S606-3
1
C

This instruction
manual is composed
of
2 sections
: The first section
describes
handling, wiring,
operation,
maintenance/
inspections,
troubleshooting and
specifications of
the Varispeed-606PC3
series
(hereafter called VS-606PC3)
.
The second
section outlines
the digital
operator
performance,
constants,
operation, etc .
Before using the .
VS-606PC3, a
thorough understanding
of this manual is
recommended for
daily maintenance,
inspection and
troubleshooting .
t t
In this
manual, "constant
(No .L- .L-, )
indicates
the item number
of control
constant
set by digital operator .

CONTENTS
1 .
Page
1 .
VS-606PC3 INVERTER MAIN UNIT 
. . . . .. ... . . . . . . . ...........

1
1
.1
PARTS NAMES OF VS-606PC3 
... . . . . . . . . . . . . . . . .......... .

2
1 .2
RECEIVING
.. . .
...... . . . . . . . ... . .................
. . . . . . . . .

4
1 .2
.1
Nameplate Data 
..... . . . . . . .... . ................... . . . . . . .

4
1 .2 .2
Type Designation 
. . . . . . . . . . . ... . ................. . . . ... ...

5
1 .2 .3
Spec Designation 
.... . . . ............................ . . . ...

5
1
.3
DIMENSIONS IN INCHES 
. ..................................

6
1 .4
INSTALLATION
........................ . . . . ... .............
10
1 .4 .1
Transportation
...................... ... . .... . .
.
..........
10
1 .4 .2
Mounting Space 
.... . ............ . . . . .... . ... . ............

10
1 .4 .3
Location
.......... . . .......
.
....
. .
.
. .... . ... . ............

11
1 .4 .4
Cable Glan
........ . . ....... .. ... . . .............. . . . . . . . . .

13
1 .5
WIRING
............ . . ....... .. ..... . . .................
. ...
16
1 .5 .1
Cover Mounting/Removing and Terminal Position 
.......... ...

16
1 .5 .2
Standard Wiring Diagram 
.... .......... . . . .
*
. . . . ...........

19
1 .5 .3
Main Circuit 
.......
..
...... . .......... .
***
. . . .
**--*,****-- 
22
1 .5 .4
Control Circuit 
..... . . .... ... ......... .
. . . ... . . . . ...........

32
1 .6
OPERATION
....... . . ..... . ........... .
.
. . . ....
...........
36
1 .6 .1
Pre-operation Check 
. ... ......... . ... . . . . . ... . ..... . ... ...

36
1 .6 .2
Pre-operation Setting 
... ..............
. . . . . . . . . .......... .

37

CONTENTS 1 .
(Confd)
1 .6 .3 Test Run Method

. ............. ....... ...
.... ......... . ...

39

rr~-
-
t - =i
1
.6 .4 Inverter Status Display
LEDs

.... ...... . . . . . ... ......... . ...

41
w
~c
1 .6 .5 Digital Operator Display ------------------------------------

42
1 .6 .6 Check Points at Test Run

----------------------------------

43
1 .7 MAINTENANCE
.............
. . . ............. . .......... ...
.
44
1 .7 .1 Periodical Inspection

--------------------------------------

44
1 .7 .2 High Voltage Test

-----------------------------------------

45
1
.8
FAULT DISPLAY AND TROUBLES HOOTING

------------------

46
1 .8 .1 Checking of Causes

---------------------------------------

46
1 .8 .2 Alarm Display and Contents

--------------------------------

50
1
.8 .3 Corrective Action
for Motor Faults

...... . . . . .... ... . ..... ....

52
1 .9 SPECIFICATIONS ...... . ........ . . . . . . . . . . .... ......... .... 54
1
.9
.1
Specifications ....... . . . ........ . . . . . . . .. ..... ......... ... .
54
1 .10 OPTIONS AND PERIPHERAL UNITS---- ..... .--------------

60
1 .10 .1 Optional Units ........ . ........ ...... . ....... . . . . . . . . . . ...

60
1
.10 .2
Peripheral Units ...... ......... ...... . ....... . . . . . . . .. ....

62
Page

CONTENTS
2 .
Page
2 . DIGITAL OPERATOR
(JVOP-114)

........ ........
. . . . .........

64
2 .1 DIGITAL
OPERATOR
MOUNTING/REMOVING

. . . . . . .
. ........

64
2
.2 DESCRIPTION
OF DIGITAL OPERATOR DISPLAY
AND OPERATING
SECTIONS
..... . . . . . ....... . . . . ....... . ........ . . . ....
. ...
66
2
.3 FUNCTION/CONSTANT
SETTING

.................... ... . . . .

68
2 .3 .1 DRIVE
Mode and PRGM (Program)
Mode

............ . ...
. . .

68
2 .3 .2
Constant Reading and Setting

. . . . ... . . ................... . .

70
2 .3 .3
Precautions on Constant
Setting

. . . . . . . . . . . . .............. . .

72
2 .4 DIGITAL OPERATOR
OPERATION EXAMPLE :

. . . . . ............

74
2 .5
CONSTANT INITIALIZATION
AND WRITE-IN PROHIBIT

........

76
2 .5 .1 Constant
Initialization (Operation to return to factory
setting)

....

76
2 .5 .2 Constant
Write-in Prohibit (Only
constant reading possible)

. ....

77
2 .6 CORRECTIVE
FUNCTION

.... . ... ... .............
. .........

78
2 .6 .1 Adjustment
of Frequency Setting Value,
Output Frequency Bias (No .23)
and
Gain (No .22)

..............
. . . . . . ............ .. .......

78
2
.6 .2 Calibration of Frequency Meter/Ammeter
.............. ..
. . ...

80
2 .7
MONITOR
.
..... ..... .
. . . . . . . . . . ....... . . . ..... ........... .
82
2 .7 .1 Typical Monitor
Contents and Display (DRIVE=
Mode)

......... .

82
2 .7 .2 Monitoring
of Fault Contents

. .
... . . . . ........... . . . ........

83

CONTENTS 2 . (Confd)
Page
2
.8
FUNCTION/CONSTANT LIST

............ ............... ....

84
2 .8 .1

First
Functions (Constant Nos .
00 to 19)

... ............. .
. . . .

84
2 .8 .2
Second Functions (Constant
Nos . 20 to 31)

...............
. . .

88
2
.8 .3 Third Functions
(Constant Nos . 32 to 59)

.. ....... . ..........

90
2 .9 DESCRIPTION
OF FUNCTIONS AND
CONSTANTS

. . .........

95
'
PASSWORD SETTING

. ....... ..........
. . .... .
. . . ... .........

95
' OPERATION MODE
SELECTION

......... . . ........... .........

96
' ALARM RESET
FUNCTION SELECTION

. . . . . ............ .......

97
' 4-STEP
SPEED CHANGE

...... . . . . . . . . . . . . . ...........
. . . . . . .

98
' S-CURVEPATTERN
SELECTION

... ..... .
. .. ........... . . . ....
100
' Wf CHARACTERISTIC
SETTING

........ . . .. .............. .. .
.

102
' JOG OPERATION

. . . . . ... . . . . . .........
. . .. ..............
....
104
'
ACCEUDECEL TIME
SETTING

. .......... .
. . . . ....... ..... . . . .

105
' LOCAUREMOTE
MODE SELECTION

..... . ... ... . . . . . .........
106
' OUTPUT
FREQUENCY CONTROL
(GAIN/BIAS)
.... . . . . ......... 107
'
ELECTRONIC THERMAL
OVERLOAD PROTE=CTION .. .
. ........ 109
' MULTIFUNCTION
ANALOGOUTPUT MONITOR
SETTING

.......
110
' OUTPUT FREQUENCY
LIMIT

.......
. . . . ... .......... .........

111
' MOTOR STALL
PREVENTION
FUNCTION

.. ........... ........
112
' FULL-RANGE
AUTOMATIC
TORQUE BOOST

......... . . .
. .... . 114
'
MULTIFUNCTION
CONTACT INPUT FUNCTION
SELECTION

... . 115
'
MULTIFUNCTION ANALOG INPUT
FUNCTION SELECTION .. ....
119
' MULTIFUNCTION
OUTPUT FUNCTION

... . ..
. . . . . . .. .......... 121
gm
Ino

CONTENTS 2
.
(Cont'd)
Page
' DC INJECTION
BRAKING ......... . .......................... . 123
' OVERTORQUE DETECTIONFUNCTION

...................... . 124
' CARRIER
FREQUENCY

. . . ....... . .
0....................

125
' ARBITRARY
SPEED DETECTION LEVEL
ADJUSTMENT AND
SELECTION
.
.. ......... .
. . ................................. .
126
' PROHIBITED
FREQUENCY SETTING

........................ . 128
' CONSTANTS EFFECTIVE FOR REDUCTION
OF
MACHINE VIBRATION OR SHOCK

............ . .............. . 129
' SPEED SEARCH FUNCTION

................. . .............. .
130
' CONTINUOUS OPERATION
AT MOMENTARY POWER LOSS .. . . 132
'AUTOMATIC
RESTARTAFTER
AFAULT

..... .0 ............... .
135
'ACCEUDECELHOLD COMMAND

. .0
.......... . .............. .
137
2 .10
PROTECTIVE FUNCTIONS

. ............... . .............. . 138
2 .11 PROTECTIVE
FUNCTIONS (WARNINGS)

. . . . ............. ..
142

WARNING
Twist wires together before inserting in grounding
terminal .
CAUTION
Separate motor overcurrent, overload and
overheating
protection
is
required
to be provided
in accordance with
CANADIAN ELECTRICAL CODE, PART I and
NEC
.
Use 75 - C copper wires only .
Low voltage terminals shall be wired with Class I Wiring .
When mounting units in an enclosure, remove the top, bottom
and terminal covers .
AVERTISSEMENT
Enroulex les fils ensemble avant de les introduire dans la
borne
.
Des
tensions subsistent aux bornes des condensateurs
pendant
cinq
minutes apres
I'
ouverture de
circuit d' entree .
Couper 1' alimentation avant d' entreprendre le depannage du
systeme
electrique .
ATTENTION
Une
protection distincte contre les
surintensites, la surcharge
et la surchaufee de
moteur doit
etre tburnie conformement
11
AUCODECANADIAN DE L' ELECTRICITE, PREMIER
I'ARTIE et LE NATIONAL DE L'
ELECTRICITE .

Voltage are present
on capacitors for five minutes after input
circuit is open . Risk of electric shock and/or electrical energy-
high current levels
.
DANGER
WARNING
Disconnect electrical
supply before servicing the electrical
system
.
Do not change
the wiring while power is applied to the
circuit .
Do not check signals during
operation .
WARNING
Refer to this manual for
connection of circuits and the rating of
auxiliary circuits .
Be sure to ground
VS-606PC3 using the ground terminal G .
Connect the
motor to output terminals T1, T2, T3 . Connect
an AC power
supply to input terminals L I, L2, L3 (for 240 V
single-phase series,
connect only to L 1 and
L2) .
CAUTION
Separate motor overcurrent, overload and overheating protection
is
required to be provided in accordance with CANADIAN
ELECTRICAL
CODE, PART I and NEC .