YASKAWA MECHATROLINK-II V1000 User manual

MECHATROLINK-II通信
V1000オプションユニット
取扱説明書
形式 SI-T3/V
MECHATROLINK-II
YASKAWA AC Drive-V1000 Option
Installation Manual
Type: SI-T3/V
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
製品を安全にお使い頂くために，本書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 49A

This Page Intentionally Blank

YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 3
Table of Contents
1 PREFACE AND SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2 PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 MECHATROLINK-II OPTION COMPONENTS . . . . . . . . . . .12
5 INSTALLATION PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . 15
6 MECHATROLINK OPTION DRIVE PARAMETERS . . . . . . . 22
7 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
8 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

4YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying,
recording, or otherwise, without the prior written permission of Yaskawa. No patent liability
is assumed with respect to the use of the information contained herein. Moreover, because
Yaskawa is constantly striving to improve its high-quality products, the information
contained in this manual is subject to change without notice. Every precaution has been
taken in the preparation of this manual. Nevertheless, Yaskawa assumes no responsibility for
errors or omissions. Neither is any liability assumed for damages resulting from the use of
the information contained in this publication.

YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 5
1 Preface and Safety
1 Preface and Safety
Yaskawa manufactures products used as components in a wide variety of industrial systems
and equipment. The selection and application of Yaskawa products remain the responsibility
of the equipment manufacturer or end user. Yaskawa accepts no responsibility for the way its
products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety
control. Without exception, all controls should be designed to detect faults dynamically and
fail safely under all circumstances. All systems or equipment designed to incorporate a
product manufactured by Yaskawa must be supplied to the end user with appropriate
warnings and instructions as to the safe use and operation of that part. Any warnings
provided by Yaskawa must be promptly provided to the end user. Yaskawa offers an express
warranty only as to the quality of its products in conforming to standards and specifications
published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESSED OR IMPLIED,
IS OFFERED. Yaskawa assumes no liability for any personal injury, property damage,
losses, or claims arising from misapplication of its products.

1 Preface and Safety
6YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
◆Applicable Documentation
The following manuals are available for the MECHATROLINK-II Option:
◆Terms
Note: Indicates supplementary information that Yaskawa highly recommends be followed, even
though equipment may not be at risk.
Option Unit
V1000 Option MECHATROLINK-II Installation Manual (this book)
Manual No. : TOBPC73060049
Read this manual first.
The installation manual is packaged with the MECHATROLINK-II Option and
contains a basic overview of wiring, settings, functions, and fault diagnoses.
V1000 Option MECHATROLINK-II Technical Manual
Manual No. : SIEPC73060049
The technical manual contains detailed information and command registers.
To obtain the technical manual access the site below:
http://www.e-mechatronics.com
Yaskawa Drive
V1000 Series AC Drive Technical Manual
This manual describes installation, wiring, operation procedures, functions,
troubleshooting, maintenance, and inspections to perform before operation.
To obtain instruction manuals for Yaskawa products access the site below:
http//www.e-mechatronics.com
V1000 Series AC Drive Quick Start Guide
This guide is packaged together with the product. It contains basic information
required to install and wire the drive. This guide provides basic programming and
simple set-up and adjustment.
Drive: Yaskawa AC Drive-V1000 Series
MECHATROLINK-II Option: Yaskawa AC Drive-V1000 Option MECHATROLINK-II
≥1016: Indicates a drive feature or function that is only available in drive software version
1016 or later.
RUN
ERR
TX
RX
STOP
(Hz)
(Hz)
(A)
(V)
Freq Reference
FWD / REV Sel
Output Freq
Output Current
Selected Monitor
Monitor
Verify
SetUpGuide
Parameter Set
Auto-Tuning
V1000
:
:
:
:
:
:
:
:
:
:
Risque de décharge
électrique.
Lire le manuel avant l'installation.
Attendre 5 minutes après la coupure de l'alimentation,
pour permettre la décharge des condensateurs.
Pour répondre aux exigences , s assurer que le
neutre soit relié à la terre, pour la série 400V.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
WARNING
AVERTISSEMENT

1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 7
◆Registered Trademarks
• MECHATROLINK-I/MECHATROLINK-II is a registered trademark of the
MECHATROLINK Members Association (MMA).
• Other company names and product names listed in this manual are registered
trademarks of those companies.
◆Supplemental Safety Information
Read and understand this manual before installing, operating, or servicing this option unit.
The option unit must be installed according to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to
heed these messages could result in serious or possibly even fatal injury or damage to the
products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious
injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.
NOTICE
Indicates an equipment damage message.

1 Preface and Safety
8YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
■General Safety
General Precautions
• The diagrams in this section may include option units and drives without covers or safety shields to
illustrate details. Be sure to reinstall covers or shields before operating any devices. The option
should be used according to the instructions described in this manual.
• Any illustrations, photographs, or examples used in this manual are provided as examples only and
may not apply to all products to which this manual is applicable.
• The products and specifications described in this manual or the content and presentation of the
manual may be changed without notice to improve the product and/or the manual.
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa
representative or the nearest Yaskawa sales office and provide the manual number shown on the
front cover.
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting
from failure to heed the warnings in this manual.
NOTICE
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the option unit.
Do not pack the drive in wooden materials that have been fumigated or sterilized.
Do not sterilize the entire package after the product is packed.
Do not modify the drive circuitry.
Failure to comply could result in damage to the drive and will void warranty.
YASKAWA is not responsible for any modification of the product made by the user. This
product must not be modified.

1 Preface and Safety
YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 9
■Option Unit Label Warnings
Warning information is displayed on the option unit as shown in the figure below. Follow all
warnings and safety instructions when using the product.
When using the drive in an area that may require displaying warning information in
Japanese or Chinese, a warning label sticker is provided with the MECHATROLINK-II
Option. This sticker can be placed over the English and French warnings on the front of the
MECHATROLINK-II Option.
■Warning Contents
V1000
Warning
information
RUN
ERR
TX
RX
AVERTISSEMENT
Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que le
neutre soit relie a la terre, pour la serie 400V.
WARNING
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to ޓrequirements, make sure
to ground the supply neutral for 400V class.
Risk of electric shock.
Risque de decharge
electrique.
Read manual before installing.
Wait 5 minutes for capacitor discharge after
disconnecting power supply.
To conform to requirements, make sure
to ground the supply neutral for 400V class.
AVERTISSEMENT
Lire le manuel avant l'installation.
Attendre 5 minutes apres la coupure de l'alimentation,
pour permettre la decharge des condensateurs.
Pour repondre aux exigences , s assurer que le
neutre soit relie a la terre, pour la serie 400V.
WARNING
Risk of electric shock.
Risque de decharge
electrique.

10 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
2 Product Overview
2 Product Overview
◆About This Product
MECHATROLINK-II Option (Model: SI-T3/V) is designed for connecting a drive to a field
network using the MECHATROLINK protocol.
By installing the MECHATROLINK-II Option to a drive, it is possible to do the following
from a MECHATROLINK master device:
• operate the drive
• monitor the operation status of the drive
• change parameter settings.
◆Applicable Model
The MECHATROLINK-II Option can be used with the drive models in Table 1.
Table 1 Applicable Model
Drive Software Version <1>
<1> See “PRG” on the drive nameplate for the software version number.
V1000 ≥1016

YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 11
3 Receiving
3 Receiving
Please perform the following tasks after receiving the MECHATROLINK-II Option:
• Inspect the MECHATROLINK-II Option for damage.
If the MECHATROLINK-II Option appears damaged upon receipt, contact the shipper
immediately.
• Verify receipt of the correct model by checking the information on the nameplate (see
Figure 1).
• If you have received the wrong model or the MECHATROLINK-II Option does not
function properly, contact your supplier.
◆Contents and Packaging
Table 2 Contents of Package
◆Tool Requirements
A Phillips screwdriver (#2, #3 <1>) U.S. standard size is required to install the
MECHATROLINK-II Option.
Description: Option Unit Ground Cables Warning Label
Stickers Installation Manual
_
Quantity: 1411
<1> Screw sizes vary by drive capacity. Select a screwdriver that matches the drive ground terminal (M3.5 to M6).
MANUAL

12 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
4 MECHATROLINK-II Option Components
4 MECHATROLINK-II Option Components
◆MECHATROLINK-II Option
Figure 1
Figure 1 Option Unit
Note: For details on the LEDs, Refer to MECHATROLINK-II Option LED Display on page 14.
A – LED (RUN: green)
<1> Cables are not connected to the MECHATROLINK-II Option and are packaged separately in the box.
I – Connector
B – LED (ERR: red) J – MECHATROLINK-II PCB
C – LED (TX: green) K – Attachment screw hole for option cover
D – LED (RX:green) L – Nameplate
E – Attachment screw (M3) M – Function Earth cable connection (FE)
F – Option cover N – Ground Cable <1>
G – Option connector O – Through-hole for cable
H – Mounting clip
SI-T3
FE
RUN
ERR
TX
RX
D
C
A
B
E
F
G
H
K
J
H
N
M
I
L
O
MECHATROLINK-II
with cover attached MECHATROLINK-II
with cover removed
Underside

4 MECHATROLINK-II Option Components
YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 13
◆Dimensions
The installed MECHATROLINK-II Option adds 27 mm to the total depth of the drive.
Figure 2
Figure 2 Dimensions
◆Connector
Table 3 Connector Descriptions
Connector Pin No. Signal Name I/O Function
CN3
A1 (NC) – Not used.
A2 SRD– I/O Send/receive data (–)
A3 SRD+ I/O Send/receive data (+)
A4 (NC) – Not used.
Shell SLD – Shield
B1 (NC) – Not used.
B2 SRD– I/O Send/receive data (–)
B3 SRD+ I/O Send/receive data (+)
B4 (NC) – Not used.
Shell SLD – Shield
27 mm

4 MECHATROLINK-II Option Components
14 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
Figure 3
Figure 3 MECHATROLINK-II Option Connector
◆MECHATROLINK-II Option LED Display
Table 4 MECHATROLINK-II Operation LED Status
LED Display Status Remarks
RUN
ON Power supply on SI-T3/V has been successfully powered up
OFF No power
• The drive has no power
• SI-T3/V is not properly connected to the drive, or SI-T3/V has
no power
• An internal, self-diagnostic error occured in the SI-T3/V
ERR
ON Connection error • SI-T3/V is not properly connected to the drive
• Communication error
Flashing SI-T3/V error Error found during SI-T3/V's self-diagnostic check
OFF Normal operation • SI-T3/V is properly connected to the drive
• Communication normal
TX
ON Sending data Data is being sent (LED may appear to be flashing)
OFF Not sending data • Not data is being sent
• During reset
RX
ON Receiving data Data is being received (LED may appear to be flashing)
OFF Not receiving data • Not data is being received
• During reset
B1
B2
B3
B4
A1
A2
A3
A4

YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 15
5 Installation Procedure
5 Installation Procedure
◆Section Safety
DANGER
Electrical Shock Hazard
Do not connect or disconnect wiring while the power is on.
Failure to comply will result in death or serious injury.
Disconnect all power to the drive, wait at least five minutes after all indicators are off,
measure the DC bus voltage to confirm safe level, and check for unsafe voltages before
servicing to prevent electric shock. The internal capacitor remains charged even after the
power supply is turned off. The charge indicator LED will extinguish when the DC bus
voltage is below 50 Vdc.
WARNING
Electrical Shock Hazard
Do not remove option cover while the power is on.
Failure to comply could result in death or serious injury.
The diagrams in this section may include option units and drives without covers or safety
shields to show details. Be sure to reinstall covers or shields before operating any devices.
The option should be used according to the instructions described in this manual.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized
personnel familiar with installation, adjustment, and maintenance of this product.
Do not remove option cover while the power to the drive is on.
Failure to comply could result in death or serious injury.
Do not use damaged wires, place excessive stress on wiring, or damage the wire
insulation.
Failure to comply could result in death or serious injury.

5 Installation Procedure
16 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
NOTICE
Damage to Equipment
Observe proper electrostatic discharge procedures (ESD) when handling the option
unit, drive, and circuit boards.
Failure to comply may result in ESD damage to circuitry.
Never shut the power off when the drive is outputting voltage.
Failure to comply may cause the application to operate incorrectly or damage the drive.
Do not operate damaged equipment.
Failure to comply may cause further damage to the equipment.
Do not connect or operate any equipment with visible damage or missing parts.
Do not use unshielded cable for control wiring.
Failure to comply may cause electrical interference resulting in poor system performance.
Use shielded twisted-pair wires and ground the shield to the ground terminal of the drive.
Properly connect all pins and connectors.
Failure to comply may prevent proper operation and possibly damage equipment.
Check wiring to ensure that all connections are correct after installing the option
unit and connecting any other devices.
Failure to comply may result in damage to the option unit.

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 17
◆Wiring Diagram
Figure 4
Figure 4 Wiring Diagram
<1> The FE terminal on the MECHATROLINK-II Option is supplied with a ground cable that should be connected to
the ground terminal on the drive.
If there are noise influences on communication, remove the grounding cable.
SI-T3/V
CN3
FE
<1>
NC
SRD−
SRD+
NC
NC
SRD−
SRD+
NC
NC
SRD−
SRD+
NC
MECHATROLINK
Master
Drive
Terminater
MECHATROLINK-II
Communication
Cable
shielded line control circuit terminal

5 Installation Procedure
18 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
◆Prior to Installing the Option Unit
Prior to installing the MECHATROLINK-II Option, wire the drive and make necessary
connections to the drive terminals. Refer to the Quick Start Guide for information on wiring
and connecting the drive. Verify that the drive functions normally prior to installing the
Option.
◆Installing the Option Unit
Remove the front cover of the drive before installing the MECHATROLINK-II Option.
Follow the directions below for proper installation.
1. Switch off the power supply to the drive.
DANGER! Electrical Shock Hazard - Do not connect or disconnect wiring while the power is on. Failure to
comply will result in death or serious injury. Before installing the MECHATROLINK-II Option, disconnect all
power to the drive. The internal capacitor remains charged even after the power supply is turned off. The
charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock,
wait at least five minutes after all indicators are off and measure the DC bus voltage level to confirm safe
level.
2. Remove the front cover. The original drive front cover may be discarded because it
will be replaced by the MECHATROLINK-II Option cover in step 8.
Figure 5
Figure 5 Remove Front Cover

5 Installation Procedure
YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual 19
3. Remove the bottom cover and connect the MECHATROLINK-II Option ground
cable to the ground terminal.
Figure 6
Figure 6 Connect Ground Cable
Note: The four different ground cables packaged with the MECHATROLINK-II Option connect the
unit to different models. Select the proper ground cable from the MECHATROLINK-II Option
kit depending on drive size.
Figure 7
Figure 7 Ground Cable
Note: Remove the terminal cover <1> before removing the bottom cover to install the
MECHATROLINK-II Option. Replace the terminal cover after wiring the MECHATROLINK-II
Option.
Figure 8
Figure 8 Models with Terminal Cover
A – Option unit connection: screw size = M3
B – Drive-side connection: screw size = M3.5 to M6
<1> Models with a Terminal Cover:
-Single-Phase 200 V Class: CIMR-VBA0006 to BA0018
-Three-Phase 200 V Class: CIMR-V2A0008 to 2A0069
-Three-Phase 400 V Class: All models
Ground terminal
Ground cable
Bottom cover
A
B

5 Installation Procedure
20 YASKAWA ELECTRIC TOBP C730600 49A V1000 Option MECHATROLINK-II Installation Manual
4. Reattach the bottom cover.
5. Connect the MECHATROLINK-II Option to the drive. Properly secure the tabs on
the left and right sides of the MECHATROLINK-II Option to the drive case.
Figure 9
Figure 9 Attach MECHATROLINK-II Option
6. Connect the ground cable from the drive ground terminal to the MECHATROLINK-II
Option ground. When wiring the MECHATROLINK-II Option, pass the ground cable
through the inside of the drive bottom cover, then pass the ground cable into the
through-hole at the front of the MECHATROLINK-II Option.
Figure 10
Figure 10 Ground Cable Connection
7. Connect the communications cable to the connector.
Tabs should line up
Tabs should line up
Ground cable
Drive ground terminal
Pass the ground cable through
the bottom cover of the drive.
Through-hole
for ground cable
Ground
cable