YASKAWA SI-232/J User manual

MANUAL NO. TOBP C730600 32A
Type SI-232/J, SI-232/JC
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Technical Manual
RS-232C Interface
YASKAWA AC Drive-J1000 Option
J1000

2YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
Copyright © 2008 YASKAWA ELECTRIC CORPORATION
All rights reserved. No part of this publication may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any
means, mechanical, electronic, photocopying, recording, or
otherwise, without the prior written permission of Yaskawa. No
patent liability is assumed with respect to the use of the
information contained herein. Moreover, because Yaskawa is
constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without
notice. Every precaution has been taken in the preparation of this
manual. Yaskawa assumes no responsibility for errors or
omissions. Neither is any liability assumed for damages resulting
from the use of the information contained in this publication.

TOBPC73060032A RS-232C Interface Technical Manual 3
Contents
1 PREFACE AND SAFETY . . . . . . .4
2 RECEIVING . . . . . . . . . . . . . . . . . .8
3 PRODUCT OVERVIEW . . . . . . . .10
4 OPTION COMPONENTS. . . . . . .11
5 INSTALLATION PROCEDURE . .13
6 RELATED DRIVE PARAMETERS . . .19
7 TROUBLESHOOTING. . . . . . . . .20
8 SPECIFICATIONS . . . . . . . . . . . .21
9 YASKAWA LOCATIONS. . . . . . .22
10 REVISION HISTORY . . . . . . . . .23

4YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
1 Preface and Safety
1 Preface and Safety
◆Applicable Documentation
The following manuals are available for the RS-232C Interface
Option:
Option Unit
Yaskawa AC Drive -RS-232C Interface
Option Technical Manual
Read this manual first.
The Technical Manual is packaged with the
RS-232C Interface Option and contains a
basic overview of wiring, settings, functions,
and fault diagnoses.
J1000

1 Preface and Safety
YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 5
◆Terms
Note: Indicates a supplement or precaution that
does not cause drive damage.
Yaskawa Drive
U.S. and Europe:
Yaskawa AC Drive
J1000 Quick Start
Guide
Other areas:
Yaskawa AC Drive
J1000 Installation &
Start-Up Manual
To obtain instruction
manuals for Yaskawa
products access these
sites:
U.S.: http://
www.yaskawa.com
Europe: http://
www.yaskawa.eu.com
Japan: http://www.e-
mechatronics.com
Other areas: contact a
Yaskawa representative.
For questions, contact the
local Yaskawa sales
office or the nearest
Yaskawa representative.
Yaskawa AC Drive-
J1000
Technical Manual
Drive: Yaskawa AC Drive -J1000 Series
Option: Yaskawa AC Drive -J1000 RS-232C Interface
Option

1 Preface and Safety
6YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
◆Registered Trademarks
• Company names and product names listed in this manual are
registered trademarks of those companies.
◆Supplemental Safety Information
Read and understand this manual before installing, operating, or
servicing this option unit. The option unit must be installed
according to this manual and local codes.
The following conventions are used to indicate safety messages in
this manual. Failure to heed these messages could result in serious
or possibly even fatal injury or damage to the products or to related
equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could
result in death or serious injury.

1 Preface and Safety
YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 7
CAUTION
Indicates a hazardous situation, which, if not avoided, could
result in minor or moderate injury.
NOTICE
Indicates an equipment damage message.

8YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
2 Receiving
2 Receiving
◆Receiving
Confirm the packaging after receiving the RS-232C Interface
Option. If the wrong model is received or the RS-232C Interface
Option does not function properly, contact your supplier.
Components packaged with the option:
• The RS-232C Interface for copy unit/PC communication (SI-
232/J or SI-232/JC)
• Technical manual
◆Additional Parts (Sold Separately)
Option Part
Number Comments
DriveWizard Plus -
Available for download from
e-mechatronics.
www.e-mechatronics.com
or at www.yaskawa.com in the
U.S.
PC Interface
Cable WV103 D-sub 9 pin - RJ-45
USB Copy Unit JVOP-181 Provided with an RJ-45 cable
and a USB cable
LED Operator JVOP-182 Available soon
(Contact Yaskawa for details)

2 Receiving
YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 9
◆Tool Requirements
Use a flat-blade screwdriver with the dimensions below for
installation or removal of the option cover and RS-232C option.
LED Operator
Cable
1 meter:
WV001
3 meter:
WV003
CAT5e UTP straight-through
cable with RJ-45 8 pin
connector
Option Part
Number Comments
Blade width
3.0 mm max.
0.6 mm max.
Blade thickness

10 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
3 Product Overview
3 Product Overview
◆About this Product
The RS-232C Interface Option allows the drive to be connected to
a network or external device.
Possible connected devices include:
• LED Operator
• Personal computer using DriveWizard Plus
•USBCopyUnit
These devices can be used to edit, view, and copy parameter
settings in the drive.
SI-232/JC is more easily connected and disconnected than SI-232/
J. This is useful when copying parameter settings between multiple
drives.
◆Applicable Models
The RS-232C Option is used with these Yaskawa drive models.
Drive Drive Software Version <1>
<1> See “PRG” on the drive nameplate for software version
number.
CIMR-JABA≥1010

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 11
4 Option Components
4 Option Components
Figure 1
A – RJ-45 Port C – Drive
Connector
B–Option
Model
Number
D – Connection
Tabs <1>
<1> Connection tabs are found only on the RS-232C interface (SI-
232/J).
J1000
AD
B
C

4 Option Components
12 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
◆Dimensions
The installed Option interface adds 17.8 mm (0.70 in) to the total
depth of the drive.
2.8(0.11) 15(0.60) mm(in)

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 13
5 Installation Procedure
5 Installation Procedure
◆Section Safety
DANGER
Electrical Shock Hazard
Disconnect all power to the drive, before servicing.
Failure to comply will result in death or serious injury.
Wait at least one minute after all indicators are off. The drive
has internal capacitors that remain charged even after the main
power supply is disconnected. The drive charge LED will
extinguish when the DC bus voltage is below 50Vdc. Measure
drive DC bus voltage to confirm safe level.

5 Installation Procedure
14 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
NOTICE
Damage to Equipment
Use only Yaskawa connection cables or recommended
cables.
Failure to comply may cause the drive or option to function
incorrectly.
Properly connect the connectors.
Failure to comply may prevent proper operation and possibly
damage equipment.
Do not exceed communication cable bend radius
specifications.
Failure to comply may result in broken wires or loose
connections.

5 Installation Procedure
YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 15
◆Attaching the Option Interface
1. Insert a flat-blade screwdriver into the
opening as shown in the diagram below to
remove the option cover from the drive.
2. Insert the connector on the back of the
interface into the CN5 port and click into
position.
Note: The RS-232C Interface (SI-232/J) has three
additional connection tabs that must also
click into place to properly mount the
option.
Tab
CN5 port
flat-blade
screwdriver
T
ab
ab
Tab

5 Installation Procedure
16 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
◆Removing the option interface
1. Use a flat-blade screwdriver as shown in
the diagram to press gently against the
small openings and disconnect the option
unit.
J1000
underside of
interface unit
flat-blade
screwdriver

5 Installation Procedure
YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 17
◆Connecting Peripheral Devices to the
RS-232C Interface Option
NOTICE: Only use specific cables recommended by
Yaskawa. Yaskawa cannot guarantee proper operation if
non-specified cables are used.
Copy
Verify
Read
LOCK
YASKAWA
JVOP-181
USB Copy Unit
COM ERR
CN5
<2>
<3>
<4> <1>
SI-232/JC
USB Copy Unit
SI-232/J
or
LED Operator
(Available soon)
DriveWizardPlus
connect
AC drive J1000
J1000J1000

5 Installation Procedure
18 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
<1> Use the LED operator cable, WV001 or WV003.
<2> Only use the RJ-45 cable supplied with the USB Copy Unit.
<3> Only use the USB cable supplied with the USB Copy Unit.
<4> Only use the cable, PN: WV103, when connecting the drive
to a PC.

YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual 19
6 Related Drive Parameters
6 Related Drive Parameters
No. Name Description Default
o2-06
Operation
Selection
when Digital
Operator is
Disconnected
Determines if the drive will
stop when the digital operator
is removed in Local mode or
with b1-02 set to zero.
0: Disabled - The drive will
not stop when the digital
operator is removed.
1: Enabled - The drive will
fault (OPR) and coast to
stop when the digital
operator is removed.
0

20 YASKAWA ELECTRIC TOBPC73060032A RS-232C Interface Technical Manual
7 Troubleshooting
7 Troubleshooting
Problems with the option interface may trigger an operator error.
Refer to the J1000 Technical Manual for all other errors.
◆Fault
LED Operator
Display Fault Name
oPr Digital operator connection fault
Cause Possible solution
LED operator is
not properly
connected to the
drive or cables are
damaged
• Check the connection between the LED
operator and the drive
• Replace the cable if damaged
• Turn off the drive input power and
disconnect the LED operator
• Next reconnect the operator and turn the
drive input power back on