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  9. Yetter 5000-022 Lexion C512-30/Capello User manual

Yetter 5000-022 Lexion C512-30/Capello User manual

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5000 SERIES
STALK
DEVASTATOR
CORN STALK ROLLER
*PATENTED*
5000-022 Lexion C512-30 / Capello
5000-033 Lexion C508-30 / Capello
OPERATOR’S MANUAL
PART IDENTIFICATION
2565-783_REV_A – 08/2018
YETTER MANUFACTURING CO.
FOUNDED 1930
Colchester, IL 62326-0358
Toll free: 800/447-5777
309/776-3222 (Fax)
Website: www.yetterco.com
E-mail: info@yetterco.com
2
FOREWORD
You’ve just joined an exclusive but rapidly
growing club.
For our part, we want to welcome you to the
group and thank you for buying a Yetter product.
We hope your new Yetter products will help you
achieve both goals-increase your productivity and
increase your efficiency so that you may generate
more profit.
This operator’s manual has been designed into
four major sections: Foreword, Safety
Precautions, Installation Instructions and Parts
Breakdown.
This SAFETY ALERT SYMBOL
indicates important safety messages in
the manual. When you see this
symbol, be alert to the possibility of
PERSONAL INJURY and carefully
read the message that follows.
The word NOTE is used to convey information
that is out of context with the manual text. It
contains special information such as
specifications, techniques and reference
information of a supplementary nature.
The word IMPORTANT is used in the text when
immediate damage will occur to the machine due
to improper technique or operation. Important will
apply to the same information as specified by
note only of an immediate and urgent nature.
It is the responsibility of the user to read the
operator’s manual and comply with the safe and
correct operating procedure and to lubricate and
maintain the product according to the
maintenance schedule in the operator’s manual.
The user is responsible for inspecting his
machine and for having parts repaired or
replaced when continued use of the product
would cause damage or excessive wear to the
other parts.
It is the user’s responsibility to deliver his
machine to the Yetter dealer who sold him the
product for service or replacement of defective
parts, which are covered by the warranty policy.
If you are unable to understand or follow the
instructions provided in this publication, consult
your local Yetter dealer or contact:
YETTER MANUFACTURING CO.
309/776-4111
800/447-5777
309/776-3222 (FAX)
Website: www.yetterco.com
E-mail: info@yetterco.com
WARRANTY
Yetter Manufacturing warrants all products manufactured and sold by it against defects in material. This
warranty being expressly limited to replacement at the factory of such parts or products as shall appear to
be defective after inspection. This warranty does not obligate the Company to bear cost of labor in
replacement of parts. It is the policy of the Company to make improvements without incurring obligations to
add them to any unit already sold. No warranty is made or authorized to be made, other than herein set
forth. This warranty is in effect for one year after purchase.
DEALER: ________________________________________
Yetter Manufacturing warrants its own products only and cannot be responsible for damages to
equipment on which mounted.
3
BE ALERT!
YOUR SAFETY IS INVOLVED.
WATCH FOR THIS SYMBOL. IT POINTS OUT IMPORTANT SAFETY
PRECAUTIONS. IT MEANS “ATTENTION---BECOME ALERT!”
It is your responsibility as an owner, operator, or supervisor to know and instruct everyone using this
machine at the time of initial assignment and at least annually thereafter, of the proper operation,
precautions, and work hazards which exist in the operation of the machine in accordance with OSHA
regulations.
Safety Is No Accident
The following safety instructions, combined with common sense, will save your equipment from
needless damage and the operator from unnecessary exposure to personal hazard. Pay special
attention to the caution notes in the text. Review this manual at least once each year with new
and/or experienced operators.
1. Read and understand the operator’s manual before operating this machine. Failure to do
so is considered a misuse of the equipment.
2. Make sure equipment is secure before operating.
3. Always keep children away from equipment when operating.
4. Make sure everyone that is not directly involved with the operation is out of the work area
before beginning the operation.
5. Make sure all safety devices, shields, and guards are in place and are functional before
beginning the operation.
6. Shut off power to adjust, service, or clean.
7. Keep hands, feet, and clothing away from moving parts. It is a good idea to remove all
jewelry before starting the operation.
8.
Visually inspect the machine periodically during operation for signs of excessive vibration,
loose fasteners, and unusual noises.
4
PLEASE READ, VERY IMPORTANT
SECURE CORN HEADER AGAINST
UNWANTED LOWERING BY APPLYING
THE LOCKING MECHANISM ON THE
HYDRAULIC CYLINDERS!
1. ATTACH HEAD TO COMBINE, LOCK HEAD TO COMBINE
2. RAISE THE HEAD OFF THE GROUND AND ENGAGE THE SAFETY
STOP ON THE FEEDER HOUSE CYLINDER.
3. TURN OFF COMBINE ENGINE AND REMOVE KEY.
FOLLOW THE INSTRUCTIONS OF THE COMBINE
MANUFACTURER.
5
PLEASE READ, VERY IMPORTANT
Subject to the size and weight of the corn header, one or two additional
hydraulic cylinders may be required.
The combine manufacturer generally keeps the corresponding kits readily
available for the dealer.
Subject to the design of the corn header and carrying capacity of the
different combines, the steering axle may require the fitting of additional
weights and the rear tires might need to be filled with ballast.
FOLLOW THE INSTRUCTIONS OF THE COMBINE
MANUFACTURER.
6
TABLE OF CONTENTS
INTRODUCTION ….…………………………………….............2
WARRANTY ……………………….………………………….....2
SAFETY INFORMATION ...….....………………………......2 - 5
TABLE OF CONTENTS / TORQUE …………….…...….........6
PART PICTORIAL LIST....................................................
7 - 9
ASSEMBLY INSTRUCTIONS
5000-022A ..………………….........……...................10 - 14
5000-033A .....……………..........…..........................15 - 19
OPERATION / STORAGE / LOCK UP.……......…………….20
PARTS IDENTIFICATON
5000-022A ..……………………………....……..…......….21 - 23
5000-033A .....…………………………....……………......24 - 26
BOLT TORQUE
Important: Over-tightening hardware can cause just as much damage as under-tightening.
Tightening hardware beyond the recommended range can reduce its shock load capacity.
All hardware on the 5000 Devastator is either Grade 5 or Grade 8, unless otherwise noted. Grade 5 cap screws are marked
with three radial lines on the head. Grade 8 cap screws are marked with six radial lines on the head. If hardware must be
replaced, be sure to replace it with hardware of equal size, strength & thread type. Refer to the torque values chart when
tightening hardware.
The chart below is a guide for proper torque. Use it unless a specified torque is called out elsewhere in the manual.
Torque is the force applied to the end of the handle or cheater bar, times the length of the handle or bar.
Use a torque wrench wherever possible
The following table shows torque in ft.-lbs. for coarse thread hardware.
INSTALLATION TOOLS REQUIRED:
- Pneumatic or electric impact driver
- ¾ & 15/16 size sockets
- 10” impact driver extension
- Ratchet
- ¾, 15/16, & 1 1/8 size wrenches
- 5/16 Allen Wrench
- Torque Wrench
7
PICTORIAL PART LIST
BEFORE INSTALLATION BEGINS, PLEASE CHECK THAT ALL PARTS WERE
RECEIVED BY GOING THROUGH THE CRATE AND SORTING THE PARTS!!!
5000-022A for Lexion C512-30 / Capello Parts List 8) 5000-136, 8) 5000-137, 8) 5000-138, 2) 5000-211A,
2) 5000-212A, 8) 5000-250, 4) 5000-254, 4) 5000-256, 4) 5000-259, 8) 5000-355
5000-033 for Lexion C508-30 / Capello Parts List – 6) 5000-136, 6) 5000-137, 6) 5000-138, 1) 5000-203A,
1) 5000-211A, 1) 5000-212A, 6) 5000-250, 2) 5000-254, 1) 5000-255, 3) 5000-256, 3) 5000-259, 6) 5000-355
5000-080 5” Extension Kit Parts List (Optional) – 2) 2502-363 – ½” X 4 ½” GR 5 Bolts, 2) 2502-365 – ½”-
13 X 3 ¾” GR 5 Bolts, 6) 2520-357 – ½” Lock Nuts, 2) 5000-378 Spacer Bushings, 2) 5000-393 5” Extension
Plates, & 2) 5000-394 Short Spacers
5000
-
2
50
5000
-
203A
-
48”
5000
-
211A
-
76”
5000
-
212A
-
76”
5000
-
254
–
80”
5000
-
255
-
52”
5000
-
256 (LH)
5000
-
259 (RH)
5000
-
355
5000
-
136
2550
-
059
5000
-
139
5000
-
138
5000
-
080
OPTIONAL
8
PICTORIAL PART LIST
5000-136 Hardware Bag

2502
-
325
-
5/8
-
11 X 3 HHCS GR 5 ZP
–
QTY 1
2502
-
353
–
½
-
13 2 ½, HHCS, GR8, ZP
–
QTY 3


2510
-
121
-
5/8 DIA. SHLDR, 2
-
1/4
L SHLDR, ½
-
13
QTY 1
2520
-
357
-
1/2
-
13 LOCK HEX NUT, GR A, ZP
–
QTY 3


2520
-
364
-
1/2
-
13 HEX LOCKNUT, JAM, GR 2
–
QTY 1
2520
-
459
-
5/8
-
11 LOCK HEX NUT, GR 5, ZP
–
QTY 1


2520
-
515
-
3/4
-
10 LOCK HEX NUT, GR A, ZP
–
QTY 1
2526
-
449
-
5/8FLATWASHER1/4
+
-
.010 THK, ZP
–
QTY 2


2550
-
709
-
1/2 WIRE 2
-
1/2 OD X 1
-
1/2 ID X 7
-
1/4 COMP SPRING
–
QTY 1
2570
-
126
-
3/4 X 10 EYEBOLT, ZP
–
QTY 1


2975
-
302
-
2975 SPRING BUSHING, PAINTED
–
QTY 1
5000
-
318
-
PIVOT BUSHING
–
QTY 1


5000
-
322
-
SHIM WASHER ZP
–
QTY 1
9
PICTORIAL PART LIST
5000-137 Hardware Bag
5000-138 Hardware Bag

2502
-
396
-
5/8
-
11 X 7
HHCS GRADE 8 ZP
–
QTY 4
2505
-
345
-
1/2
-
13 X 2 CAR BLT GR5 ZP
–
QTY 2


2520
-
361
-
1/2
-
13FLANGE WHZLCK HXNT, GR 5, ZP
-
QTY 2
2570
-
465
-
7 GA. HAIRPIN COTTER ZP
–
QTY 2

2520
-
459
-
5/8
-
11 LOCK HEX NUT, GR A, ZP
–
QTY 4


5000
-
309
-
SUPPORT STRAP
–
QTY 2
5000
-
319
-
MOUNT STRAP 3“
–
QTY 2


5000
-
323
-
LOCK UP PIN ZP
–
QTY 1

2502
-
365
-
1/2
-
13 X 3
-
3/4 HHCS GR5 YD
–
QTY 2
2520
-
357
-
1/2
-
13 LOCK HEX NUT, GR A, ZP
–
QTY
2


5000
-
378
-
SPACER BUSHING
–
QTY 2

252
6
-
45
1
-
5/8
STD FLAT WASHER ZP
–
QTY
4
10
5000-022A ASSEMBLY INSTRUCTIONS
(LEXION C512-30 / CAPELLO)
Note: Before starting installation, clean the corn head of debris, remove the guards, & lift the snouts.
Step 1: Attach the 5000-250 mount brackets to the frame using the 4) 5/8 x 7” bolts, mounting straps, & 5/8 lock hex nuts.
Mounting Brackets will be located under the snouts between rows 1 & 2, 2 & 3, 4 & 5, 5 & 6, 7 & 8, 8 & 9, 10 & 11, and
11 & 12. Slide the mount bracket up so the deck plate adjustment rod is located in the cut out of the mount bracket.
Note: Do not fully tighten hardware until Step 6 after all of the pivot arms & springs are installed.
Arrows indicate 5000-250 mount bracket locations
NOTE: NOTCHES NEED CUT IN THE GUARDS TO ALLOW THE MOUNTING BOLTS TO BE USED. CUT
THESE NOTCHES AFTER THE COMPLETION OF THE DEVASTATOR INSTALLATION. IN SOME
SITUATIONS, A HOLE MAY NEED DRILLED IN THE MOUNTING TAB FOR THE GUARDS. POSITION THE
DECK PLATE ADJUSTER VERTICALLY TO HAVE CLEARANCE IN THE DEVASTATOR MOUNT OPENING.