YOKOGAWA YFGW410 User manual

User’s
Manual YFGW410
Field Wireless
Management Station
IM 01W02D01-01EN
IM 01W02D01-01EN
5th Edition

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IM 01W02D01-01EN
YFGW410 Field Wireless Management Station
CONTENTS
IM 01W02D01-01EN 5th Edition
Introduction ..............................................................................................................i
Safety Precautions..................................................................................................ii
Documentation Conventions................................................................................iii
Information of User’s Manual Revision ...............................................................iv
Part A Outline of Field Wireless System Conguration
A1. Minimum System Conguration...........................................................A1-1
A2. Minimum System Conguration with Redundant Field Wireless
Network ...................................................................................................A2-1
A3. YFGW410 in Redundant Conguration ...............................................A3-1
A4. YFGW410 in High-Level Redundancy Conguration.........................A4-1

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IM 01W02D01-01EN
Part B YFGW410 Product Description
B1. Introduction.............................................................................................B1-1
B2. YFGW410 Function Outline...................................................................B2-1
B2.1 System Manager ............................................................................................ B2-1
B2.2 Security Manager ........................................................................................... B2-1
B2.3 Gateway .......................................................................................................... B2-1
B2.4 Wireless Network Conguration and Management Functions and
Others.............................................................................................................. B2-2
B3. Structure and Parts of YFGW410..........................................................B3-1
B3.1 Front View ....................................................................................................... B3-1
B3.2 Top View.......................................................................................................... B3-1
B3.3 Side and Rear Views...................................................................................... B3-2
B3.4 RS-485 Conguration Switches ................................................................... B3-2
B3.5 Outline of Component Functions................................................................. B3-3
B3.6 Reset Switch................................................................................................... B3-3
B3.7 Shutdown Switch ........................................................................................... B3-3
B4. Checking the Product ............................................................................B4-1

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Part C Installation
C1. Installation Environment .......................................................................C1-1
C2. Power Supply and Grounding ..............................................................C2-1
C2.1 Power Supply ................................................................................................. C2-1
C2.2 Grounding....................................................................................................... C2-2
C3. Mounting .................................................................................................C3-1
C3.1 Mounting Direction ........................................................................................ C3-1
C3.2 Mounting to DIN Rails.................................................................................... C3-2
C3.3 Installation of the YFGW410 ......................................................................... C3-3
C4. Wiring.......................................................................................................C4-1
C4.1 Terminals and Communication Ports Connection..................................... C4-1
C4.2 Power Supply Cable Connection ................................................................. C4-2
C4.3 Grounding....................................................................................................... C4-6
C4.4 Communication Cable Connection.............................................................. C4-8
C5. Explosion-Proof Wiring .........................................................................C5-1

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IM 01W02D01-01EN
Part D System Construction
D1. Engineering Procedures........................................................................D1-1
D2. Tools to be Used for the Engineering...................................................D2-1
D2.1 Overview of the Tools .................................................................................... D2-1
D2.2 Using the Field Wireless Management Console ........................................ D2-2
D2.2.1 System Requirements .................................................................... D2-3
D2.2.2 Launching the Tool.......................................................................... D2-3
D3. Provisioning............................................................................................D3-1
D4. Constructing a Field Wireless System.................................................D4-1
D4.1 Setting Operation Items ............................................................................... D4-1
D4.2 Detail of Conguration ................................................................................. D4-2
D4.2.1 YFGW410 Settings ........................................................................ D4-2
D4.2.2 Operation Mode ........................................................................... D4-15
D4.2.3 Hopping Patterns ......................................................................... D4-15
D4.2.4 Field Wireless Networks .............................................................. D4-20
D4.2.5 Graphic Editor .............................................................................. D4-35
D4.2.6 Alert Settings ................................................................................ D4-47
D4.2.7 Sampling Data .............................................................................. D4-48
D4.2.8 Modbus Settings ........................................................................... D4-59
D4.2.9 Resource ...................................................................................... D4-68
D4.2.10 Downloading Wireless Network Settings...................................... D4-72
D4.2.11 Other Setting Operations ............................................................. D4-76
D5. Starting up the Field Wireless System.................................................D5-1
D5.1 Procedure for System Start-up..................................................................... D5-1
D5.2 Wireless Network Management ................................................................... D5-2
D5.2.1 Monitor Functions ........................................................................... D5-2
D5.2.2 The Monitor Start up Window ......................................................... D5-4
D5.2.3 Graphic Viewer ............................................................................... D5-6
D5.2.4 Topology Viewer............................................................................ D5-21
D5.2.5 Backbone Device List ................................................................... D5-22
D5.2.6 Field Device List............................................................................ D5-24
D5.2.7 Log Viewer .................................................................................... D5-26
D5.2.8 Functions Called from the Menu Bar ............................................ D5-29

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Part E Operation and Maintenance
E1. Routine Maintenance .............................................................................E1-1
E1.1 Routine Maintenance......................................................................................E1-1
E1.1.1 Operation Status of Wireless System..............................................E1-1
E1.1.2 YFGW410 Maintenance ..................................................................E1-1
E1.2 Handling a Device in the Abnormal Status ..................................................E1-2
E1.3 Handling a Device in the Warning Status.....................................................E1-2
E2. Adding and Replacing a Device............................................................E2-1
E2.1 Field Wireless Device .....................................................................................E2-1
E2.2 Field Wireless Access Point (YFGW510)......................................................E2-3
E2.3 Field Wireless Management Station (YFGW410).........................................E2-3
E3. YFGW410 Maintenance in Hazardous Area.........................................E3-1
E4. Parts with Dened Life Spans...............................................................E4-1

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Part F Troubleshooting
F1. Field Wireless System ........................................................................... F1-1
F2. YFGW410.................................................................................................F2-1
F2.1 Status Information ..........................................................................................F2-1
F2.2 Status Indicators and Actions .......................................................................F2-2
F2.3 Data Status Specication...............................................................................F2-4

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Part G Specications
G1. YFGW410................................................................................................ G1-1
G1.1 Standard Specication.................................................................................. G1-1
G1.2 Model and Sufx Codes ................................................................................ G1-3
G1.3 External Dimensions ..................................................................................... G1-4
G2. Field Wireless Network ......................................................................... G2-1
G2.1 Field Wireless Network Specication.......................................................... G2-1
G2.2 Network Form (Topology) ............................................................................. G2-2
G2.2.1 Star Topology .................................................................................. G2-2
G2.2.2 Mesh Topology................................................................................ G2-2
G2.3 Precautions on Conguring a Wireless Network....................................... G2-3
G2.3.1 RouteSpecication......................................................................... G2-3
G2.3.2 Redundancy of Wireless Route...................................................... G2-3
G2.3.3 Support of Large-Scale Wireless System....................................... G2-3
G2.3.4 Hopping Pattern.............................................................................. G2-3
G2.3.5 Number of Hops.............................................................................. G2-4
G2.3.6 Communication between Devices.................................................. G2-4
G2.4 Duocast (ISA100.11a Standard).................................................................... G2-4
G2.5 Standard Battery Life..................................................................................... G2-5
G2.6 Restrictions .................................................................................................... G2-5
G2.6.1 Restrictions on Number of Connectable Devices by Network
Resources....................................................................................... G2-5
G2.6.2 Maximum Number of Host Systems............................................... G2-6
G2.6.3 Duocast and Auto I/O Device.......................................................... G2-6
G2.7 Recommended Device List........................................................................... G2-7
G2.8 Modbus Function ........................................................................................... G2-7
G3. Glossary of Terms and Abbreviations ................................................ G3-1

i
<Read Me First>
IM 01W02D01-01EN
Introduction
This document describes the YFGW410 Field Wireless Management Station (hereafter simply
referedtoasYFGW410),whichisacorecomponentoftheeldwirelesssystemthatbasedon
ISA100.11a,thewirelesscommunicationstandardforindustrialautomationspeciedbythe
International Society of Automation (ISA).
FunctionsoftheYFGW410areexplainedintheoutlineoftheeldwirelesssystem,andinthe
installation,conguration,startupandoperationsoftheeldwirelessnetwork.
The operation of Field Wireless Management Console, which is built in to the YFGW410 and
usedasatoolforsetupandmanagementofaeldwirelessnetworkthroughYFGW410,isalso
explained in this document.

ii
<Read Me First>
IM 01W02D01-01EN
Safety Precautions
IMPORTANT
Be sure to read the safety precautions for this product described in “YFGW410 Field Wireless
Management Station Read Me First (IM 01W02D01-11EN)”.
Thisinstrumenthasbeentestedandcertiedasbeingexplosionproof.Besuretoreadthesafety
precautionsandexplosionproofspecicationsdescribedin“YFGW410FieldWirelessManage-
ment Station Read Me First (IM 01W02D01-11EN)” before the installation and operation of this
instrument.
n Transportation of products containing lithium batteries:
This product contains lithium batteries. Primary lithium batteries are subject to transportation
regulations by the U.S. Department of Transportation, and are also covered by the International
Air Transport Association (IATA), the International Civil Aviation Organization (ICAO), and the Eu-
ropean Ground Transportation of Dangerous Goods (ARD). It is the responsibility of the shipper
to ensure compliance with these or any other local requirements. Consult current regulations and
requirements regarding lithium batteries before shipping.
n How to dispose of batteries:
The following is an explanation about the new EU Battery Directive (DIRECTIVE 2006/66/EC).
This directive is only valid in the EU.
Batteries are included in this product. Batteries in this product cannot be removed by yourself.
Dispose of them together with this product.
IfyoudisposeofthisproductwithintheEU,contactyourlocalYokogawaEuropeB.V.ofce.
Do not dispose of them as domestic household waste.
Battery type: lithium thionyl chloride primary battery
CAUTION
The symbol (see above) means they shall be sorted out and collected as ordained in ANNEX II in
DIRECTIVE 2006/66/EC.

iii
<Read Me First>
IM 01W02D01-01EN
Documentation Conventions
nTypographical Convention
The following typographical conventions are used throughout the manuals:
lConventions commonly used throughout manuals
Character string to be entered
The characters to be entered are shown in one-byte characters as follows:
Example:
FIC100.SV=50.0
“” mark
Indicates a space between character strings to be entered.
Example:
AL PIC010 -SC
Character string enclosed in curly brackets ({ })
Indicates an optional characters that can be omitted.
Example:
PR TAG {. Sheet name}
l Conventions used to show key or button operations:
Characters enclosed in square brackets ([ ])
Characters enclosed in square brackets show the names of buttons used during the explanation
of the software operation.
Example:
To execute the command, click [OK].
Characters enclosed in angle brackets (< >)
Characters enclosed in angle brackets show the title of the screen during the explanation of the
software operation.
Characters enclosed in corner brackets ([ ])
Characters enclosed in corner brackets show a tab or an item of the screen during the explana-
tion of the software operation.
n Symbols used in the manual
The symbol used in the manual are described in “YFGW410 Field Wireless Management Station
Read Me First” (IM 01W02D01-11EN).
n Drawing Conventions
Somedrawingsmaybepartiallyemphasized,simplied,oromitted,fortheconvenienceofde-
scription.
Some screen images depicted in the manual may have different display positions or character
types (e.g., the upper/lower case). Also note that some of the images contained in this manual
are display examples.

iv
<Read Me First>
IM 01W02D01-01EN
Information of User’s Manual Revision
Material Name : YFGW410 Field Wireless Management Station
Material Number : IM 01W02D01-01EN
Edition Date Page Revised Item
1st August 2012 -New Issue
2nd February 2013 -
Part A
B3-2, C4-8
D3-15
D4-29, D4-31
G1-1, G1-3
G2-1, G2-2
G2-5
G2-6
G3-1
Revise descriptions about a number of connectable devices,
and typography.
Change a number of connectable devices.
Add description about RS-485.
Revised descriptions about HoppingPattern.
Add description about a radio prohibit function.
Change communication services and its capability.
Change a number of connectable devices, and add list of
communication services.
Add description about a number of connectable output de-
vices.
Add description about a capablity for the host system.
Add Glossary
3rd November 2015 Introduction ii,
C5-1, E3-1,
G1-1 to 2
C4-6
D1-2, D4-1, D4-15,
D4-26 to 33,
D5-30 to 32,
E2-1 to 2
D1-2
D2-7
D3-1 to 4
D4-47, 55
D4-65
D4-60
D4-70, 72
D5-27 to 28
F2-4 to 5
Revise description about explosion proof.
Add description about the tightening torque of the frame
ground M4 screw.
Revise description about the provisioning.
Add description about the bundling of FieldMate Lite edition.
Adddescriptionaboutconictingoperations.
Add D3 Provisioning chapter.
Add x4 and x8 as Retry Mode.
Add description about the condition to start sending the data
written to Modbus holding register.
Add references for BBR_STATUS and data status.
Adddescriptionabouttheaddedfunctionofconguration
export.
Revise the table of messages according to the change of log
messages.
AddF2.3DataStatusSpecicationsection.
4th March 2016 C4-9
D2-3
D2-6 to 7
D4-6 to 7, D4-10
D4-59 to 60,
D4-66 to 68
D5-7
D5-23
D5-27 to 28
F2-2 to 3
Revise description about support for Modbus/RTU communi-
cation parameter setting.
Change System Requirements
Add description about warnings can be displayed at launch of
Field Wireless Management Console.
Add and revise description about support for Field Serial com-
munication parameter setting.
Add and revise description about support for read parameter
assignment to Modbus Holding Registers.
Revise description about the device status display in Graphic
Viewer.
Revise description about the device status display in Back-
bone Device List.
Revise log messages.
Revise description about YFGW410 LED indicator.

v
<Read Me First>
IM 01W02D01-01EN
Edition Date Page Revised Item
5th June 2017 A3-2, A4-2
B2-3
D2-3, D2-6 to 7
D3-2
D4-3 to 9, 11, D4-80
D4-68
D4-68 to 71
D4-83
D5-25
D5-43
G1-1, G1-3
G2-7
Addnoteaboutrmwarerevisionandlicensewhenredundant
conguration
Modify description about Modbus functions
Change System Requirements
Delete description of YFGW710
Revise FWMC window image
Add description about the condition of sending the data written
to Modbus holding register
Add description about revised Resource display
Revise Help window image
Modify explanation about RSSI and PER calculation method
Add menu items
Revisespecications
Add Modbus function list

  <A1.MinimumSystemConguration> A1-1
IM 01W02D01-01EN
Part A Outline of Field Wireless System
Conguration
The YFGW410, the YFGW510 Field Wireless Access Point (hereafter simply refered to as
YFGW510), the YFGW610 Field Wireless Media Converter (hereafter simply refered to as
YFGW610)andeldwirelessdevicesareusedtobuildanindustrialwirelessnetworkthatbased
ontoISA100.11a,thewirelesscommunicationstandardforindustrialautomationspeciedbythe
International Society of Automation (ISA).
Thispartdescribesthetypicalcongurationofeldwirelesssystemthatcanbeestablishedusing
these devices.
A1. Minimum System Conguration
FA0101.ai
Host system
Field Wireless
Management Station
(YFGW410)
Field Wireless
Management Console
Field Wireless
Access Point
(YFGW510)
Field wireless network
(ISA100.11a)
Field wireless device
Figure A1-1 Minimum system conguration example (The eld wireless backbone using metal network)
Thisistheminimumcongurationtomonitorandrecordtheprocessdataofeldwirelessde-
vices.
Thissystemconsistsofeldwirelessdevices,theYFGW510,YFGW410,anddatamonitoring
and recording devices (DAQSTATION, STARDOM and others) or the host system (DCS, SCADA
and others) supporting the Modbus/TCP communication.
Theeldwirelesssubnet(theeldwirelessnetworkconsistingoftheYFGW510andeldwire-
lessdevices)canbeconnectedupto100eldwirelessdevices.Inthisconguration,upto100
eldwirelessdevicescanbeconnected.

  <A1.MinimumSystemConguration> A1-2
IM 01W02D01-01EN
Upto20eldwirelesssubnetscanbeconnectedtotheYFGW410.
AnyofthethreetypesofeldwirelessbackbonecanbeselectedforbetweenYFGW410and
YFGW510.
• The metal network composed of the YFGW510 (100BASE-TX model), shown in Figure
A1-1
• TheopticalbernetworkshowninFigureA1-2,composedoftheYFGW610connectedto
the YFGW410, uses the YFGW510 (100BASE-FX model) for signal transmission via optical
bercables.
• The wireless LAN network shown in Figure A1-3, composed of other manufactures’ wireless
LAN access point (connected to the YFGW410) for wireless LAN communication with the
YFGW510 (wireless LAN client model).
The Field Wireless Management Console, which is the program built in to the YFGW410, is used
forcongurationandmanagementofaeldwirelessnetwork.Thisprogramcanbestartedand
operatedbythePCconnectedviatheeldnetworkinterfaceorviathemaintenanceinterfaceof
the YFGW410.
Certainparametersneedtobesetonthefollowingdevicestocongureandstartthewireless
network.Fortherelevantprocedure,seetheProvisioningandCongurationsection.
• YFGW410  Thedeviceparameters,wirelessnetworkconguration,commu-
nication with host system, and others
• YFGW510 The device parameters
Wireless LAN parameters if the wireless LAN client model is
selected
• Field wireless devices Provisioning and sensor parameters, and others
Oncetheeldwirelessnetworkhasstarted,theeldwirelessdeviceparameterscanbesetand
those devices can be managed from the Plant Resource Manager (PRM) connected to the host
network. If the security policy for the host system is acceptable, the FieldMate can be used for
parameter setup and maintenance. The FieldMate is connected to the YFGW410 via the mainte-
nance interface.
IMPORTANT
WhenCENTUMVPisrunning,setandadjusttheparametersoftheeldwirelessdevicefrom
PRM.
When CENTUM VP is not running, or when a non-Yokogawa host system is connected, the pa-
rameters can be set and adjusted using FieldMate.

  <A1.MinimumSystemConguration> A1-3
IM 01W02D01-01EN
Field Wireless
Access Point
(YFGW510)
Field wireless network
(ISA100.11a)
Host system
Field Wireless
Management Station
(YFGW410)
Field Wireless
Management Console
Field Wireless
Media Converter
(YFGW610)
Optical network
Field wireless device FA0102.ai
Figure A1-2 Minimum system conguration example (The eld wireless backbone using optical network)
Inthisconguration,YFGW610andYFGW510areconnectedthroughopticalnetworkcables.
The YFGW610 needs to be installed near YFGW410 for media conversion between optical
network and metal network.This is a useful method if the distance is too far from YFGW410 to
YFGW510.Alsoinordertoeliminatetheinuenceofelectromagneticnoiseduetolightningand
keep transmission distance.

  <A1.MinimumSystemConguration> A1-4
IM 01W02D01-01EN
Wireless LAN access point
(other manufactures)
Wireless LAN access point
(other manufactures)
Wireless LANWireless LAN
Subnet A Subnet B
FA0103.ai
Field Wireless
Access Point
(YFGW510)
Field wireless
network
(ISA100.11a)
Field Wireless
Access Point
(YFGW510)
Field wireless
network
(ISA100.11a)
Host system
Field Wireless
Management Station
(YFGW410) Field Wireless
Management Console
Field wireless deviceField wireless device
Figure A1-3 Minimum system conguration example (The eld wireless backbone using wireless LAN
network)
Inthiscongurationexample,thewirelessLANaccesspoint(othermanufactures)isinstalledon
theeldwirelessbackbone,andeachYFGW510isconnectedtotheeldwirelessbackbonevia
the wireless LAN. If YFGW510 are connected via the wireless LAN, a single YFGW510 can be
connectedtoasingleeldwirelesssubnet.UsingYFGW510wirelessLANredundancymodel
and two wireless LAN access points, the wireless LAN communication can be made redundant.
Similartotheothereldwirelessbackbonenetwork,upto20eldwirelesssubnetscanbecon-
nectedtotheYFGW410.Upto100eldwirelessdevicescanbeconnectedineacheldwireless
subnet,andupto500eldwirelessdevicescanbeconnectedtotheYFGW410.
For the recommended wireless LAN access points, see Section G2.7 Recommended Device
List.

  <A2.Minimumsystemcongurationwithredundanteldwirelessnetwork> A2-1
IM 01W02D01-01EN
A2. Minimum System Conguration with
Redundant Field Wireless Network
Host system
Field Wireless
Management Station
(YFGW410)
Field Wireless
Management Console
Subnet A
Field Wireless
Access Point
(YFGW510)
Field Wireless
Access Point
(YFGW510)
Field wireless
network
(ISA100.11a)
Field wireless device
FA0201.ai
Figure A2-1 Minimum system conguration with redundant eld wireless network
Thisisredundanteldwirelessnetworkconguration.TwoYFGW510areinstalledintheeld
wirelessnetwork,andtheeldwirelessdevicescommunicatewiththebothYFGW510(Duo-
cast).ThecommunicationpathfromtheeldwirelessdevicestotheYFGW410ismaderedun-
dant.
Thissystemredundancycanpreventvarioustypesofinterferenceintheeldwirelessnetwork
environment and can maintain the high quality connection.
Upto100eldwirelessdevicescanbeconnectedtoasingleeldwirelesssubnet.

  <A3.YFGW410inRedundantConguration> A3-1
IM 01W02D01-01EN
A3. YFGW410 in Redundant
Conguration
HIS HIS/ENG PRM "Field wireless management PC
- Field Wireless Management Console"
NTP server
Control network (Ethernet)
FCS
ALE111×2 L3SW
L2SWL2SW
Cable for Redundancy Field Wireless
Management Station
(YFGW410)
Subnet A
Field Wireless
Access Point
(YFGW510)
Field Wireless
Access Point
(YFGW510)
Field wireless
network
(ISA100.11a)
Field wireless device FA0301.ai
Ethernet
Figure A3-1 Redundant system conguration of YFGW410
In this example, the both of YFGW410 and YFGW510 are made redundant system. In using the
Duocast,theeldwirelessdevicesaremadefullyredundantandahighlyreliablesystem.
Two YFGW410 virtually operate as a single machine, and the backbone devices and host system
devices access to this virtual machine.
When one of YFGW410 is out of service by failure, another YFGW410 continue operation. One
failuredoesnotaffectaeldwirelesssystem.
Upto100eldwirelessdevicescanbeconnectedtoasingleeldwirelesssubneteveninthe
redundantconguration.Upto500eldwirelessdevicescanbeconnectedtoYFGW410.
The host system is DCS, SCADA system, or the device management application.
IMPORTANT
WhenCENTUMVPisrunning,setandadjusttheparametersoftheeldwirelessdevicefrom
PRM. When CENTUM VP is not running, or when a non-Yokogawa host system is connected,
the parameters can be set and adjusted using FieldMate.

  <A3.YFGW410inRedundantConguration> A3-2
IM 01W02D01-01EN
IMPORTANT
WhenCENTUMVPisusedwithYFGW410inredundantconguration,CENTUMVPR5.02.00
or higher is required. For details, see the Communication with Subsystems Using FIO user’s
manual (IM 33J20A30-01EN for R6, or IM 33K03L20-50E for R5).
IMPORTANT
YFGW410inredundantcongurationcannotbeusedwithcombinationsofdifferentrmware
versionsorspecicationssuchaslicenseandcommunicationprotocols.