YOKOGAWA F3YP14-0N User manual

User’s
Manual
IM 34M6H55-02E
Positioning Modules
(with Multi-channel Pulse Output)
Model: F3YP14-0N, F3YP18-0N
IM 34M6H55-02E
1st Edition
Yokogawa Electric Corporation

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00
Applicable Product
z
zz
zRange-free Multi-controller FA-M3
Model : F3YP14-0N, F3YP18-0N
Name: Positioning Module (with Multi-Channel Pulse Output)
The document number and document model code for this manual are given below:
Refer to the document number in all communications; also refer to the document
number or the document model code when purchasing additional copies of this manual.
Document No. : IM 34M6H55-02E
Document Model Code : DOCIM
Media No. IM 34M6H55-02E (CD) 1st Edition : Apr. 2002 (AR)
All Rights Reserved Copyright © 2001, Yokogawa Electric Corporation

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00
Important


About This Manual
- This Manual should be passed on to the end user.
- Before using the controller, read this manual thoroughly to have a clear
understanding of the controller.
- This manual explains the functions of this product, but there is no guarantee that
they will suit the particular purpose of the user.
- Under absolutely no circumstances may the contents of this manual be transcribed
or copied, in part or in whole, without permission.
- The contents of this manual are subject to change without prior notice.
- Every effort has been made to ensure accuracy in the preparation of this manual.
However, should any errors or omissions come to the attention of the user, please
contact the nearest Yokogawa Electric representative or sales office.


Safety Precautions when Using/Maintaining the Product
The following safety symbols are used on the product as well as in this manual.
Danger. This symbol on the product indicates that the operator must follow the
instructions laid out in this instruction manual to avoid the risk of personnel injuries,
fatalities, or damage to the instrument. Where indicated by this symbol, the manual
describes what special care the operator must exercise to prevent electrical shock
or other dangers that may result in injury or the loss of life.
Protective Ground Terminal. Before using the instrument, be sure to ground this
terminal.
Function Ground Terminal. Before using the instrument, be sure to ground this
terminal.
Alternating current. Indicates alternating current.
Direct current. Indicates direct current.

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00
The following symbols are used only in the instruction manual.
WARNING
Indicates a “Warning”.
Draws attention to information essential to prevent hardware damage, software
damage or system failure.
CAUTION
Indicates a “Caution”
Draws attention to information essential to the understanding of operation and
functions.
TIP
Indicates a “TIP”
Gives information that complements the present topic.
SEE ALSO
Indicates a “SEE ALSO” reference.
Identifies a source to which to refer.
- For the protection and safe use of the product and the system controlled by it, be
sure to follow the instructions and precautions on safety stated in this manual
whenever handling the product. Take special note that if you handle the product in
a manner other than prescribed in these instructions, the protection feature of the
product may be damaged or impaired. In such cases, Yokogawa cannot guarantee
the quality, performance, function or safety of the product.
- When installing protection and/or safety circuits for this product or the system
controlled by it, the user should install them outside this product.
- If component parts or consumables are to be replaced, be sure to use parts
specified by the company.
- If you want to use this product in a system which directly affects or threatens human
lives and safety — such as nuclear power equipment, devices using radioactivity,
railway facilities, aviation facilities and medical equipment, please contact your
nearest Yokogawa Electric representative.
- Do not attempt to modify the product.


Exemption from Responsibility
- Yokogawa Electric Corporation (hereinafter simply referred to as Yokogawa Electric)
makes no warranties regarding the product except those stated in the WARRANTY
that is provided separately.
- Yokogawa Electric assumes no liability to any party for any loss or damage, direct or
indirect, caused by the use or any unpredictable defect of the product.

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00


Software Supplied by the Company
- Yokogawa Electric makes no other warranties expressed or implied except as
provided in its warranty clause for software supplied by the company.
- Use the software with one computer only. You must purchase another copy of the
software for use with each additional computer.
- Copying the software for any purposes other than backup is strictly prohibited.
- Store the original media, such as floppy disks, that contain the software in a safe
place.
- Reverse engineering, such as decompiling of the software, is strictly prohibited.
- No portion of the software supplied by Yokogawa Electric may be transferred,
exchanged, or sublet or leased for use by any third party without prior permission by
Yokogawa Electric.

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00


General Requirements for Using the FA-M3
z
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zAvoid installing the FA-M3 in the following locations:
- Where the product will be exposed to direct sunlight, or where the operating
temperature exceeds the range 0°C to 55°C (32°F to 131°F).
- Where the relative humidity is outside the range 10 to 90%, or where sudden
temperature changes may occur and cause condensation.
- Where corrosive or flammable gases are present.
- Where the product will be exposed to direct mechanical vibration or shock.
- Where the product may be exposed to extreme levels of radioactivity.
z
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zUse the correct types of wire for external wiring:
- Use copper wire with temperature ratings greater than 75°C.
z
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zSecurely tighten screws:
- Securely tighten module mounting screws and terminal screws to avoid problems
such as faulty operation.
- Tighten terminal block screws with the correct tightening torque as given in this
manual.
z
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zSecurely lock connecting cables:
- Securely lock the connectors of cables, and check them thoroughly before turning
on the power.
z
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zInterlock with emergency-stop circuitry using external relays:
- Equipment incorporating the FA-M3 must be furnished with emergency-stop circuitry
that uses external relays. This circuitry should be set up to interlock correctly with
controller status (stop/run).
z
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zGround for low impedance:
- For safety reasons, connect the [FG] grounding terminal to a Japanese Industrial
Standards (JIS) Class D Ground*1 (Japanese Industrial Standards (JIS) Class 3
Ground). For compliance to CE Marking, use cables such as twisted cables which
can ensure low impedance even at high frequencies for grounding.
*1 Japanese Industrial Standard (JIS) Class D Ground means grounding resistance of 100 ohms max.
z
zz
zConfigure and route cables with noise control considerations:
- Perform installation and wiring that segregates system parts that may likely become
noise sources and system parts that are susceptible to noise. Segregation can be
achieved by measures such as segregating by distance, installing a filter or
segregating the grounding system.
z
zz
zConfigure for CE Marking Conformance:
- For compliance to CE Marking, perform installation and cable routing according to
the description on compliance to CE Marking in the “Hardware Manual”
(IM34M6C11-01E).
z
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zKeep spare parts on hand:
- Stock up on maintenance parts including spare modules, in advance.

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00
z
zz
zDischarge static electricity before operating the system:
- Because static charge can accumulate in dry conditions, first touch grounded metal
to discharge any static electricity before touching the system.
z
zz
zNever use solvents such as paint thinner for cleaning:
- Gently clean the surfaces of the FA-M3 with a soft cloth that has been soaked in
water or a neutral detergent and wringed.
- Do not use volatile solvents such as benzine or paint thinner or chemicals for
cleaning, as they may cause deformity, discoloration, or malfunctioning.
z
zz
zAvoid storing the FA-M3 in places with high temperature or humidity:
- Since the CPU module has a built-in battery, avoid storage in places with high
temperature or humidity.
- Since the service life of the battery is drastically reduced by exposure to high
temperatures, take special care (storage temperature should be from –20°C to
75°C).
- There is a built-in lithium battery in a CPU module and temperature control module
which serves as backup power supply for programs, device information and
configuration information. The service life of this battery is more than 10 years in
standby mode at room temperature. Take note that the service life of the battery
may be shortened when installed or stored at locations of extreme low or high
temperatures. Therefore, we recommend that modules with built-in batteries be
stored at room temperature.
z
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zAlways turn off the power before installing or removing modules:
- Failing to turn off the power supply when installing or removing modules, may result
in damage.
z
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zDo not touch components in the module:
- In some modules you can remove the right-side cover and install ROM packs or
change switch settings. While doing this, do not touch any components on the
printed-circuit board, otherwise components may be damaged and modules may fail
to work.

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00
Introduction


Overview of the Manual
This user’s manual, “Positioning Module with Multi-channel Pulse Output,” explains the
specifications and provides information required to operate the positioning modules,
F3YP14-0N and F3YP18-0N, with an FA-M3 controller.


Other Manuals
Refer to the following manuals.
z
zz
zFor sequence CPU functions:
- Sequence CPU Modules - Functions (for F3SP21, F3SP25 and F3SP35)
(IM 34M6P12-02E)
- Sequence CPU Modules - Functions (for F3SP28, F3SP38, F3SP53 and F3SP58)
(IM 34M6P13-01E)
z
zz
zFor sequence CPU instructions:
- Sequence CPU Modules - Instructions (IM 34M6P12-03E)
z
zz
zFor commands and responses of the PC Link function:
- Personal Computer Link Command (IM34M6P41-01E)
●For creating programs using ladders:
- FA-M3 Programming Tool WideField (IM 34M6Q14-01E)
- FA-M3 Programming Tool WideField - Application (IM 34M6Q14-02E)
z
zz
zFor the FA-M3 specifications and configurations*1, installation and
wiring, test run, maintenance, and module installation limits for the
whole system:
*1: Refer to the relevant product manuals for specifications except for power supply modules, base modules,
input/output modules, cables and terminal units.
- Hardware Manual (IM 34M6C11-01E) version 8 or later

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IM 34M6H55-02E 1st Edition : Apr.1, 2002-00
Copyrights and Trademarks


Copyrights
Copyrights of the programs and online manual included in this CD-ROM belong to
Yokogawa Electric Corporation.
This online manual may be printed but PDF security settings have been made to prevent
alteration of its contents.
This online manual may only be printed and used for the sole purpose of operating this
product. When using a printed copy of the online manual, pay attention to possible
inconsistencies with the latest version of the online manual. Ensure that the edition
agrees with the latest CD-ROM version.
Copying, passing, selling or distribution (including transferring over computer networks)
of the contents of the online manual, in part or in whole, to any third party, is strictly
prohibited. Registering or recording onto video tapes and other media is also prohibited
without expressed permission of Yokogawa Electric Corporation.


Trademarks
The trade names and company names referred to in this manual are either trademarks
or registered trademarks of their respective companies.

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IM 34M6H55-02E 1st Edition : Apr.1.2002-00
CONTENTS
Applicable Product ................................................................................... i
Important .................................................................................................. ii
Introduction ............................................................................................ vii
Copyrights and Trademarks................................................................. viii
1. Overview........................................................................................ 1-1
2 Specifications ............................................................................... 2-1
2.1 General Specifications ............................................................................2-1
2.2 Operating Environment...........................................................................2-1
2.3 Model and Suffix Codes ..........................................................................2-1
2.4 Components and Functions ...................................................................2-2
2.5 External Dimensions ...............................................................................2-3
2.6 Terminal Assignments and Connections ..............................................2-4
2.7 Applicable External Interface Connectors ............................................ 2-5
2.8 Attaching and Detaching Modules......................................................... 2-6
3. Function Overview ....................................................................... 3-1
3.1 Positioning Operation ............................................................................. 3-2
3.2 Jog Stepping ............................................................................................3-4
3.3 Contact Inputs.......................................................................................... 3-5
3.4 Z-phase Encoder Input............................................................................3-5
3.5 Origin Search ...........................................................................................3-5
3.6 Automatic Origin Search.........................................................................3-7
3.7 Deviation Pulse Clear Signal Output ...................................................3-10
3.8 Linear-Interpolated Operation .............................................................. 3-11
3.9 Changing Speed during Operation ......................................................3-12
3.10 Changing Target Position during Positioning .................................... 3-13
3.11 Saving Entry Parameters ...................................................................... 3-14
4. Parameters.................................................................................... 4-1
4.1 Parameters ...............................................................................................4-1
4.1.1 Entry Parameters..........................................................................4-4
4.1.2 Command Parameters .................................................................4-5
4.2 Required Parameters for Each Command ............................................4-6
4.3 Description of Parameters ......................................................................4-7
4.3.1 Entry parameters ..........................................................................4-7
FA-M3
IM 34M6H55-02E 1st Edition
Positioning Modules (with Multi-channel Pulse Output)
Model: F3YP14-0N, F3YP18-0N