YOKOGAWA TC10 User manual

CONFIGURATION CODE
The TC10-N can be easily configured by the “Code Configuration” method for the most common requirements, just entering two 4-digit
codes: Cod1 [LMNO] for the Input Type and Control Mode selection and Cod2 [PQRS] for the Alarms and the Service Functions.
For complete controller configuration see the Engineering Manual.
Note: Before starting the configuration code setting, please define and write down Cod1 and Cod2 as needed:
LMNO
c%d1
LMNO
User c%d1
Input Type and Range L M
TC J -50 to +1000°C 0 0
TC K -50 to +1370°C 0 1
TC S -50 to 1760°C 0 2
TC R -50 to +1760°C 0 3
TC T -70 to +400°C 0 4
Infrared J -50 to +785°C 0 5
Infrared K -50 to +785°C 0 6
PT 100 -200 to +850°C 0 7
PT 1000 -200 to +850°C 0 8
Linear 0 to 60 mV 0 9
Linear 12 to 60 mV 1 0
Linear 0 to 20 mA (this selection forces Out 4 = TX) 1 1
Linear 4 to 20 mA (this selection forces Out 4 = TX) 1 2
Linear 0 to 5 V 1 3
Linear 1 to 5 V 1 4
Linear 0 to 10 V 1 5
Linear 2 to 10 V 1 6
TC J -58 to +1832°F 1 7
TC K -58 to +2498°F 1 8
TC S -58 to 3200°F 1 9
TC R -58 to +3200°F 2 0
TC T -94 to +752°F 2 1
Infrared J -58 to +1445°F 2 2
Infrared K -58 to +1445°F 2 3
PT 100 -328 to +1562°F 2 4
PT 1000 -328 to +1562°F 2 5
Control mode OP1 OP2 OP3 OP4 N O
ON/OFF heating = H H AL1 AL2 AL3 0 0
NU AL1 AL2 H 0 1
ON/OFF cooling = C C AL1 AL2 AL3 0 2
NU AL1 AL2 C 0 3
ON/OFF with neutral zone
(H/C)
H C AL2 AL3 0 4
H AL1 AL2 C 0 5
C H AL2 AL3 0 6
NU H AL2 C 0 7
C AL1 AL2 H 0 8
NU C AL2 H 0 9
PID heating = H H AL1 AL2 AL3 1 0
NU AL1 AL2 H 1 1
PID cooling = C C AL1 AL2 AL3 1 2
NU AL1 AL2 C 1 3
PID double action (H/C)
H C AL2 AL3 1 4
H AL1 AL2 C 1 5
C H AL2 AL3 1 6
NU H AL2 C 1 7
C AL1 AL2 H 1 8
NU C AL2 H 1 9
Note: As default, when the alarms are active, only AL1 threshold
is available at “Operator Command” level to perform non
critical tasks. To protect the AL2 and AL3 thresholds against
undesired changes, they are available only at “Parameters
list” level (password: 20). For different configurations, see
the Engineering Manual.
PQRS
c%d2
PQRS
User c%d2
Alarm 3 R
Alarm 2 Q
Alarm 1 P
Not used 000
Sensor break 111
Absolute High 222
Low 333
Absolute High/Low External High/Low 444
Internal High/Low 555
Deviation Deviation high 666
Deviation low 777
Band External band 888
Internal band 999
Service functions activation S
None 0
Wattmeter (instantaneous power expressed in kW) (note 1) 1
Wattmeter (Power consuption expressed in kWh/h) (note 2) 2
Absolute worked time (expressed in days) (note 3) 3
Absolute worked time (expressed in hours) (note 3) 4
Notes: 1. Wattmeter Instantaneous power is continuously computed
as multiplication of the Load Voltage, Load Current parameter
values and the controller output instantaneous value.
2. Wattmeter power consumption is the estimated hourly
energy consumption (using Load Voltage and Load Current
parameter values), computed on the previous 15 minutes
period. The readout is updated every 15 minutes.
3. Worked Time counter is continuously increased when
the controller is turned ON.
ON
Absolute Alarm
Absolute
High
Absolute
Low
ONON
ONON
ONON
Absolute High-Low Alarm
ON
ON ON
Deviation
Low
Deviation
High
Deviation Alarm
ONON
ON ONON
Band
External
Band
Internal
Absolute
External
Absolute
Internal
Band Alarm
PV
Time
PV
Time
PV
Time
PV
Time
ALARM TYPES (
Cod2
digits: P, Q, R)
PV
AT
PV
AT
PV
AT
PV
AT
PV
AT
Press and to enter
the configuration
Password 4
(default 300)
Press and to enter
c%d2 (Alarms and
Service Functions )
Press to store the
Configuration code
HOW TO SET THE CONFIGURATION CODE
Note: To leave the Configuration session without
saving the settings made, press the button
Press for 3 seconds to
access the configuration
mode
Press and to enter
c%d1 (Input Type and
Control Mode)
TEMPERATURE CONTROLLER
Model: TC10 - Quick Guide .IM 05C01E81-01EN
1
st
Edition Oct. 2014
Declaration of conformity and Manual retrieval
TC10 is a panel mounting, Class II instrument. It has been designed
with compliance to the European Directives. All information about
the controller use can be found in the Engineering Manual:
IM 05C01E81-02EN and the Communication Manual: IM 05C01E81-03EN.
The Declaration of Conformity and the manual of the controller can
be downloaded (free of charge) from the web-site:
www.yokogawa.com/ns/tc10/im/
The Authorised Representative for this product in the EEA is:
Ascon Tecnologic S.r.l.
Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY
Safety Precautions
The following general safety precautions must be observed during
all phases of operation, service and repair of this instrument.
If this instrument is used in a manner not specified in this manual,
the protection provided by this instrument may be impaired. Also,
YOKOGAWA Electric Corporation assumes no liability for the custo-
mer’s failure to comply with these requirements. The following
symbol is used on the instrument.
m WARNING
Calls attention to actions or conditions that could cause serious or
fatal injury to the user or damage to the instrument, and indicates
precautions that should be taken to prevent such occurrences. The
user must refer to the Engineering manual for special instructions.
AC
AC/DC
The equipment wholly protected by double insulation or
reinforced insulation.
m WARNING
- Whenever a failure or a malfunction of the device may cause dan-
gerous situations for persons, things or animals, please remember
that the plant must be equipped with additional devices which
will guarantee safety.
- We warrant that the products will be free from defects in material
and workmanship for 18 months from the date of manufacturing.
Products and components that are subject to wear due to conditions
of use, service life and misuse are not covered by this warranty.
Safety, Protection, and Modification of the Product
- In order to protect the system controlled by this product and the
product itself, and to ensure safe operation, observe the safety
precautions described in the Engineering manual. Use of the in-
strument in a manner not prescribed herein may compromise the
product’s functions and the protection features inherent in the
device. We assume no liability for safety, or responsibility for the
product’s quality, performance or functionality should users fail to
observe these instructions when operating the product.
- Installation of protection and/or safety circuits with respect to a
lightning protector; protective equipment for the system control-
led by the product and the product itself; foolproof or failsafe de-
sign of a process or line using the system controlled by the product
or the product itself; and/or the design and installation of other
protective and safety circuits are to be appropriately implemented
as the customer deems necessary.
- This product is not designed or manufactured to be used in critical
applications that directly affect or threaten human lives. Such
applications include nuclear power equipment, devices using
radioactivity, railway facilities, aviation equipment, air navigation
facilities, aviation facilities, and medical equipment. If so used,
it is the user’s responsibility to include in the system additional
equipment and devices that ensure personnel safety.
- Modification of the product is strictly prohibited.
- This product is intended to be handled by skilled/trained person-
nel for electric devices.
m WARNING
- This instrument is for Measurement Category No. 1. Do not use it
for measurements in locations falling under Measurement Catego-
ries No. 2, No. 3, and No. 4.
Cable
entrance
Internal wiring
Outlet
IV
III OTII
No. EN 61010-2-030 Description
No. 1 O (Other) For measurements performed on circuits not
directly connected to MAINS.
No. 2 Measurement
Category II
For measurements performed on circuits directly
connected to the low-voltage installation.
No. 3 Measurement
Category III
For measurements performed in the building
installation.
No. 4 Measurement
Category IV
For measurements performed at the source of
the low-voltage installation.
How to Connect Wires
m WARNING
- Wiring work must be carried out by a person with basic electrical
knowledge and practical experience.
- Be sure to turn OFF the power supply to the controller before wiring
to avoid an electric shock. Use a tester or similar device to ensure
that no power is being supplied to a cable to be connected.
- As a safety measure, always install a circuit breaker (an IEC 60947
compatible product, 5 A, 100 V or 220 V AC) in an easily accessible
location near the instrument. Moreover, provide indication that the
switch is a device for turning off the power to the instrument.
- Install the power cable keeping a distance of more than 1 cm from
other signal wires.
- The power cable is required to meet the IEC standards concerned or the
requirements of the area in which the instrument is being installed.
- Wiring should be installed to conform to NEC (National Electrical
Code: ANSI/NFPA-70) or the wiring construction standards in
countries or regions where wiring will be installed.
- For control relay output, alarm relay output, and power terminal
connections, use heat-resistant cables.
- Recommended tightening torque: 0.5 Nm.
Model and suffix codes
Model Code Suffix codes Description
TC10 -N oCooo DoF Temperature Controller
Fixed code -N Always "-N"
Power supply L 24 VAC/DC
H 100 to 240 VAC
Fixed code C Always "C"
OUT1 R
Relay (1 SPST NO, 4 A/250 VAC)
V VDC for SSR (12 VDC/20 mA)
OUT2 R
Relay (1 SPST NO, 2 A/250 VAC)
V VDC for SSR (12 VDC/20 mA)
N None
OUT3 R
Relay (1 SPST NO, 2 A/250 VAC)
N None
IN/OUT4(Fixed code) D Always "D"
Serial communication S RS485 Modbus
N None
Fixed code F Always "F"
Yokogawa Electric Corporation
2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750 Japan
internet site: www.yokogawa.com/ns
PV
AT
Process Value
(in eng. units)
Set Point
(auto mode)
Output Value
(manual mode)
Param. value or
State/Function
(Editing mode)
Output
LEDs
Manual
mode
Alarm
active
Unit
(°C/°F) Autotune
in progress
(flashing)
DISPLAY AND KEYS
Access to:
- Operator Commands
(Timer, Setpoint selection ...)
- Parameters
- Configuration
Access to:
- Operator additional information
(Output value, running time ...)
Increase the displayed
value or select the
next element of the
parameters list
Decrease the displayed
value or select the
previous element
Exit from Operator
commands/Parameter
setting/Configuration
Programmable key:
Start the programmed function
(Autotune, Auto/Man, Timer ...)
Access to:
- Set Point
Operator Mode Editing Mode
Confirm and go to
Next parameter
MOUNTING
2
2
1
1
3
DIMENSIONS
Overall dimensions (L x H x D): 48 x 48 x 73 mm
(1.89 x 1.89 x 2.87 in.)
Panel Cut-out (L x H): 45+0.6 x 45+0.6 mm
(1.78+0.023 x 1.78+0.023 in.)
65 mm min.
2.56 in min.
45+0.6 mm
1.78+0.023 in
Mounting requirements
This instrument is intended for permanent installation, for indoor
use only, in an electrical panel which encloses the rear housing,
exposed terminals and wiring on the back.
Select a mounting location having the following characteristics:
1. It should be easily accessible;
2. There is minimum vibrations and no impact;
3. There are no corrosive gases;
4. There are no water or other fluids (i.e. condensation);
5. The ambient temperature is in accordance with the operative
temperature (0 to 50°C);
6. The relative humidity is in accordance with the instrument
specifications (20 to 85%);
The instrument can be mounted on panel with a maximum
thickness of 8 mm.
When the maximum front protection (IP65) is desired, the optional
gasket must be mounted.
65 mm min.
2.56 in min.
45+0.6 mm
1.78+0.023 in
RS485
TERMINALS
Pin connector
q1.4 mm max.
(0.055 in.)
Stripped wire
L: 5.5 mm
(0.21 in.)
L
ELECTRICAL CONNECTIONS
Thermo-
couple
DI1
OP3
OP2
OP1
OP4
(note)
DI2 (note)
Analogue input
mV, V mA
Note: Terminal 4 can be programmed as:
- Digital Input (DI2) connecting a free of
voltage contact between terminals 4 and 16;
- 0 to 12 V SSR Drive Output (OP4) connecting
the load between terminals 4 and 16;
- 12 Vdc (20 mA) transmitter power supply
connecting the 2 wire transmitter between
terminals 4 and 1; for 3 wire transmitter connect
terminal 4 to transmitter power supply input and
terminal 1 and 2 to transmitter signal output.
Neutral
Line
12 VDC
(note)
PV
4 to 20 mA
3 wire transmitter
12 VDC
(note)
PV
Pt100Pt1000
100 to 240 Vac/
20 to 30 Vdc/
18 to 28 Vac
4 to 20 mA
2 wire transmitter

Password 2
(default: 20)
Access to
parameters
Password 4
(default: 300)
To Code configuration
mode (cod1, cod2
tables on the front page)
Increase the displayed value
or select the next element
Confirm and go to
Next parameter
Decrease the displayed value
or select the previous element
To exit the parameter setting
procedure press the key (for 3 s)
or wait until the timeout expiration
(about 30 seconds).
Parameters setting
Press the key
for 3 seconds
h854
248.0
C045
248.0
sp4
PARAMETERS SETTING
CONTROLLER OPERATION
Increase value
Decrease value
Set Point Change
Operative
Set Point Changed operative
Set Point
248.0
sp
250.0
sp
248.0
sp
Confirm/Next
Confirm/Next
Confirm/Next
nsp > 1
nsp > 2
nsp > 3
Operator Command
Increase
Decrease
Active
Set Point
selection
1
a.sp
If more than
1 Set Point
active
(nsp > 1)
Confirm/Next
1st SP
value
change
340.0
225.0
sp3
120.0
sp2
250
AL1
If AL1 is active
Back to the
first parameter
Press the key (3 s) or
wait for the 10s time out to
store the new Set Point
and return to Normal Mode
Start
Auto-tune
started Auto-tune in progress
tunE
248.0
248.0
248.0.
Note: The key could be assigned by
the user to other functions using
the Usrb parameter setting
Dot flashes
while the
Auto-tune
is in progress
To return to the Normal Mode, press the key for 3 seconds or wait for the 10s timeout
Press the key for 3 s
Additional Information
Output Value %
(e.g. heating = 35%,
cooling = 45%) If active
To return to the Normal Mode, press the key for 3 seconds or wait for the 10s timeout
H035
248.0
d854
248.0
U854
248.0
EVOTUNE
is a fast and fully automatic
procedure that can be started
in any condition, regardless
the deviation from SP.
The controller selects
automatically the best tune
method and computes the
optimum PID parameters.
Heating
Cooling
Worked time (days)
Worked time (hours)
Power (kW)
or Energy (Wh)
Depending on
Cod2 digit Ssetting
Parameters List (PASS: 20) (in gray the parameters related to optional features)
Group Param. Description Range value or selection list elements Default User
value Note
Commands
oPEr Operative Mode Selection reg = Auto,
oplo = Manual,
stdy = Standby
a.sp Set Point Selection 0 = SP, 1 = SP2, 2 = SP3, 3 = SP4 0 = SP
tune Start Auto Tune 0 = oFF, 1 = start 0 = OFF evoTUNE
Control
Pb Proportional Band 1 to 9999 (Engineering Units = E.U.) 20
Cod1 Digit N= 1
ti Integral Time 0 to 10000 s 200
td Derivative Time 0 to 1000 s 50
HSEt Hysteresis ON/OFF Control 0 to 9999 (E.U.) 1
Cod1 Digit N= 0
tc.H Heating output cycle time 0.1 to 130 s 20.0
Cod1 Digit N= 1
rcg Relative Cooling Gain 0.01 to 99.99 1.00
Cod1 Digit N= 1
Cod1 Digit O> 4
tcc Cooling output cycle time 0.1 to 130 s 20.0
Cod1 Digit N= 1
Cod1 Digit O> 1
Set Point
SP Set Point 1 -1999 to +9999 (E.U.)
SP2 Set Point 2
-1999 to +9999 (E.U.)
If nSP
> 1
SP3 Set Point 3 If nSP
> 2
SP4 Set Point 4 If nSP
> 3
SPLL Set Point min. Value -1999 to SPHL (E.U.)
SPHL Set Point max. Value SPLL to 9999 (E.U.)
nSP No. of Set Points 1 to 4 1
Alarms
AL1 Alarm 1 threshold AL1L to AL1H
If digit Pof
Cod2 is > 1
al1l Alarm 1 low threshold/Low limit -1999 to +9999 (E.U.) -1999
al1H Alarm 1 high threshold/High limit 9999
HAL1 AL1 hysteresis 1 to 9999 (E.U.) 1
AL2 Alarm 2 threshold AL2L to AL2H
If digit Qof
Cod2 is > 1
al2l Alarm 2 low threshold/Low limit -1999 to +9999 (E.U.) -1999
al2H Alarm 2 high threshold/High limit 9999
HAL2 AL2 hysteresis 1 to 9999 (E.U.) 1
AL3 Alarm 3 threshold AL3L to AL3H
If digit Rof
Cod2 is > 1
al3l Alarm 3 low threshold/Low limit -1999 to +9999 (E.U.) -1999
al3H Alarm 3 high threshold/High limit 9999
HAL3 AL3 hysteresis 1 to 9999 (E.U.) 1
Soft Start
stp Soft Start Output value -100 to 100% 0
Sst Soft Start Time 0.00 to 8.00 (hh.mm) 0
Input
ssc Low Scale readout -1999 to 9999 -1999 For linear Input
types only
fsc High Scale readout -1999 to 9999 9999
dP Number of decimals 0 to 3 (linear inputs); 0 to 1 (other inputs) 0
FiL Measured value Digital filter OFF; 0.1 to 20.0 s 0 = OFF
I/O io4.F I/O 4 Function
ON = Transmitter Power Supply
OUT4 = SSR out
Di2C = Dig. In. from contact
Di2U = 24 VDC Digital Input
ON
Digital
Inputs
diF.1
Digital Input 1 Function 0 to 21 0 See the DI1, DI2
functions table
diF.2
Digital Input 2 Function 0 to 21 0
di.A Digital Inputs Action
0 = DI1 direct action, DI2 direct action
1 = DI1 reverse action, DI2 direct action
2 = DI1 direct action, DI2 reverse action
3 = DI1 reverse action, DI2 reverse action
0DI2 only
if configured
usrb Key Function nonE, tunE, oplo, aac, asi, chsp,
st.by, str.t tunE See the Key function table
Display
di.cl Colour of the Process Value
display
0 = Change
1 = Red
2 = Green
3 = Orange
2
If Change, the co-
lour is green if PV
differs from SP less
than Ade, red if
higher than Ade
and orange if is
lower than Ade
ade Display change color threshold
(when di.Cl = 0) 0 (OFF) to 9999 (e.u.)
dis.t Display Power OFF time (mm.ss) oFF (display ON) 0.1 to 99.59 oFF
Serial
communi-
cations
Add Instrument Address 1 to 254 1 Modbus RTU slave
protocol
bAud Baud rate 1200, 2400, 9600 baud,
19.2, 38.4 kbaud 9600
Wattmeter
Uolt Load Voltage 1 to 999 (V) 230 If digit Sof
Cod2 is > 1
cur Load Current 1 to 9999 (A)
Password
PAS4 Configuration access Password 0 to 999 300
PAS2 Parameters access Password 0 to 999 20
Note: To access all the instrument features, please see the “Complete configuration procedure” in the “Engineering Manual”.
Complete Configuration and Parameter setting can be easily uploaded from the controller and downloaded to other controllers using the:
Configuration Key and Communication Adapter model: TCS10.
dif$ Digital Inputs DI1 and DI2 Functions
Code displayed Description
0 Disabled (OFF) (default)
1 Alarm Reset
2 Alarm Acknowledge (ACK)
3 Hold of the measured value
4 Stand by mode
5 Manual Mode
6 Heat with “SP” and CooL with “SP2”
7 to 17 Reserved
18 Sequential Set Point selection [on transition]
19 SP/SP2 selection
20
Binary coding for Set Point selection on DI1 and DI2
(00 = SP, 01 = SP2, 10 = SP3, 11 = SP4)
21 Digital inputs in parallel to the UP and Down keys
(DI1 = UP key, DI2 = DOWN key)
usrb Key Function
Code displayed Description
nonE Not used
tune Starts auto tuning functions (default)
oplo Manual mode
aac Alarm Reset
asi Alarm Acknowledge
chsp Circular Set Point Selection (shows SP, SP2, SP3)
st.by Stand-by mode