YOKOGAWA UP150 User manual

User’s
Manual Model UP150
Program
Temperature Controller
IM 05C01F12-41E
IM 05C01F12-41E
2001.2 1st Edition

Note: This user’s manual (IM 05C01F12-41E) is a re-edited, A4-size
version of the IM 05C01F12-01E user’s manual that is supplied
along with the product shipped. Therefore, both manuals have the
same contents, except for some minor differences in the cross-
referenced page numbers.
Revision Record
●Manual No. : IM 05C01F12-41E(1st Edition)
●Title : Model UP150 Program Temperature Controller
Edition
First Date
Feb.,2001 Revised Item
Newly published

IM 05C01F12-41E 1
■Checking Package Contents
Before using the product, check that its model & suffix codes are as you ordered.
Please read through this user’s manual to ensure correct usage of the controller and keep it handy for quick
reference.
CONTENTS
1. Notice ............................................................................................................................... 2
2. What is on the Front Panel?......................................................................................... 3
3. Installing the Controller ................................................................................................ 4
4. Panel Cutout Dimensions and External Dimensions.................................................. 5
5. Wiring.............................................................................................................................. 6
6. Hardware Specifications................................................................................................ 9
7. Key Operations............................................................................................................. 10
8. Programming ................................................................................................................ 19
9. Troubleshooting............................................................................................................ 19
Check the package contents against the list below.
•Program temperature controller
•Mounting bracket
•User's manual
1
1
1
...............
................................
....................................
Model
Model and Suffix Codes
Suffix code Description
UP150 Program Temperature Controller
–R
–V
–A
Relay output (time-proportional PID or on/off control)
Voltage pulse output (time-proportional PID)
4 to 20mA output (continuous PID)
NAlways N
Option
/EX
/RET
/RS
/V24
RUN/RESET switching, and HOLD program/cancel HOLD program switching
by external contacts
PV retransmission output in 4 to 20mA
Communication function (MODBUS, PC-Link, Ladder)
Power Supply 24V DC / 24V AC
Control output for standard type
Fixed code
Note1: /RS option and /EX option cannot be specified at the same time.
Note2: When specifying the /RS option, be sure to order the required number of copies of Communication Functions
User's Manual separeately.
(Note1)
(Note1)(Note2)

IM 05C01F12-41E
2
1. NOTICE
The following safety symbol is used both on the product and in this user’s manual.
This symbol stands for “Handle with Care.”When displayed on the product, the operator should
refer to the corresponding explanation given in the user’s manual in order to avoid injury or death of
personnel and/or damage to the product. In the manual the symbol is accompanied by an explanation
of the special care that is required to avoid shock or other dangers that may result in injury or loss of
life.
The following symbols are used in this manual only.
Indicates that operating the hardware or software in a particular manner may lead to damage or result in
system failure.
Draws attention to information that is essential for understanding the operation and/or features of the
product.

IM 05C01F12-41E 3
2. WHAT IS ON THE FRONT PANEL?
a.
b.
h.
g.
c.
e.
d.
f.
i.
EV
RUN
a. PV display (red) Indicates PV (measured value) and character information such as parameter codes and
error codes. Indicates PV and “AT”alternately during Auto-tuning.
b. SP display (green)
Indicates SP (target setpoint), segment no., remaining segment time and parameter setpoints on SP display.
d. EV1, EV2 lamps (red) EV1 : Lit when event 1 (PV event 1 or Time event 1) is activated.
EV2 : Lit when event 2 (PV evnet 2 or Time evnet 2) is activated.
c. SEG lamp (green) Lit when the value of segment no. or remaning segment time is displayed.
e. RUN lamp (orange) Lit while the operation mode is “RUN”.
Flashing while the operation mode is “WAIT”.
f. HLD (hold) lamp (green) Lit while the operation mode is “HOLD”.
Name Function
■ Monitoring Parts
g. Data change key (or Reset key)
•Pressing this key for more than 1 second (in operating display) stops (resets) the
program operation.
•Changes the program setpoints(SP) and the parameter setpoints.
•Pressing this key increases the parameter setpoint.
Holding down the key will gradually increase the speed of changes.
h. Data change key (or Run key) •Pressing this key for more than 1 second (in operating display) starts (runs) the program
operation.
•Changes the program setpoins(SP) and the parameter setpoints.
•Pressing this key decreases the parameter setpoint.
Holding down the key will gradually decrease the speed of changes.
i. SET/ENT key
(data registering key) •Switches the operating displays ➀, ➁and ➂.
•Registers the data value changed using the data change keys.
•Switches between parameter setting displays sequentially.
•Pressing the key for 3 seconds or longer in the operating display retrieves the operating
parameter setting display.
•Pressing the key for 3 seconds or longer in operating, setup or program parameter
setting display transfers back to operating display ➀.
Name Function
■ Operating Parts (See 7. Key operations)

IM 05C01F12-41E
4
3. INSTALLING THE CONTROLLER
To prevent electric shock, the source of power to the controller must be turned off when mounting the
controller on to a panel.
To install the controller, select a location where:
1. No-one may accidentally touch the terminals; 6. There are no resulting magnetic disturbances;
2. Mechanical vibrations are minimal; 7. The terminal board (reference junction compen-
3. Corrosive gas is minimal; sation element, etc.) is protected from wind;
4. The temperature can be maintained at about 23°C 8. There is no splashing of water; and
with minimal fluctuation; 9. There are no flammable materials.
5. There is no direct heat radiation;
Never place the controller directly on flammable items.
If the controller has to be installed close to flammable items or equipment, be
sure to enclose the controller in shielding panels positioned at least 150mm away
from each side. These panels should be made of either 1.43mm thick metal-
plated steel plates or 1.6mm thick uncoated steel plates.
●Mount the controller at an angle within 30°from horizontal with
the screen facing upward. Do not mount it facing downward.
30°(MAX)
150mm
150mm
150mm150mm
1. Affix the bracket over the back
end of the controller. 2.
Push the bracket to the panel,
and then secure the bracket
into position.
Panel
Bracket
UP150
[ How to remove the bracket ]
To remove the bracket, push down the center of the upper and lower parts
of the controller softly. The bracket is released from the latch.
■ Mounting the Controller

IM 05C01F12-41E 5
4. PANEL CUTOUT DIMENSIONS AND
EXTERNAL DIMENSIONS
Splash-proof construction is not available when the side-by-side close mounting method shown in the
following figures, is chosen for any of the controller.
max. 61
Panel thickness
max. 47.8 max. 44.8
max. 44.8
10012
1 to 10
Unit: mm
1. General Mounting
min. 70
min. 70
45
+0.6
0
45
+0.6
0
25
25
[(N–1) × 48 + 45]
+0.6
0
+0.6
0
45
2. Side-by-side Close Mounting
(Splash-proof construction is unavailable)
N is the number of controllers.
If N>5, then measure the actual length.
48
48
EV
RUN

IM 05C01F12-41E
6
5. WIRING
1) Before you start wiring, turn off the power source and use a tester to check that the controller and cables
are not receiving any power in order to prevent electric shock.
2) Wiring should be carried out by personnel with appropriate electrical knowledge and experience.
1) Use a single-phase power source. If the source has a lot of noise, use an isolation transformer for the
primary side and a line filter (we recommend TDK’s ZAC2205-00U product) for the secondary side.
When this noise-prevention measure is taken, keep the primary and secondary power cables well apart.
Since the controller has no fuse, be sure to install a circuit breaker switch (of 5A and 100V AC or 220V
AC, and that conforms to IEC standards) and clearly indicate that the device is used to de-energize the
controller.
2) For thermocouple input, use shielded compensating lead wires. For RTD input, use shielded wires which
have low resistance and no resistance difference between the 3 wires. See the table given later for the
specifications of the cables and terminals and the recommended products.
3) The control output relay cannot be replaced even though it has a limited service life (100,000 relay
contacts for the resistance load). Thus, an auxiliary relay should be used so that the load can be turned
on and off.
4) When using an inductive load (L) such as an auxiliary relay and solenoid valve, be sure to insert a CR
filter (for AC) or diode (for DC) in parallel as a spark-rejecting surge suppressor to prevent malfunctions
or damage to the relay.
5) When there is the possibility of being struck by external lightening surge, use the arrester to protect the
insturment.
Always fix a terminal cover bracket to the UP150 program temperature controller before wiring if an
optional anti-electric-shock terminal cover (part number: L4000FB) is used.

IM 05C01F12-41E 7
● Cable Specifications and Recommended Products
● Recommended Terminals
Use M3.5 screw-compatible crimp-on terminals with an insulating sleeve, as shown below.
Power supply and relay contact output 600V vinyl insulated wire/cable, JIS C3307, 0.9 to 2.0mm
2
Shielded wire (3-wire), UL2482 (Hitachi cable)
Thermocouple input Shielded compensating lead wire, JIS C1610
RTD input
Other signals Shielded wire
7mm or less 7mm or less
ø3.7mm ø3.7mm

IM 05C01F12-41E
8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
EV2
EV1
COM
PV or Time Event Outputs
11
12
13
External Contact Inputs
3
4
5
RUN
HOLD HOLD program when DI=ON.
Cancel HOLD program when DI=OFF.
Starts program (RUN) when DI=ON.
Resets program (RESET) when DI=OFF.
COM
When “/EX”is specified.
Can be used when DIS parameter is ON.
RS-485
3
4
5
RSB(+)
RSA(–)
SG
When “/RS”is specified.
CAUTION
To prevent damage to the controller,
never provide 100-240V AC power supply
for power supply AC/DC 24V model (when
⬙/V24⬙is specified).
NOTE
The and stand for the polarity
for DC 24V power supply.
+
–
TC Input RTD Input
7
8
6
7
8
+
–
B
b
A
Universal input-selectable
input type
DC mV or V Input
7
8
+
–
Measured Value (PV) Input
When “/RET”
is specified.
PV Retransmission Output
+
–
1
2
4 to 20 mA DC
4 to 20 mA Output
Voltage Pulse Output
Control Output
Specify one for the output signal type.
14
15
+
–
14
15
+
–
Relay Contact Output
14
15
NO
COM
(model UP150-RN) (model UP150-AN)
(model UP150-VN)
Power Supply
9L
N
10
100-240V AC
9
10
AC/DC 24V
+
–
when /V24 option is specifed.
NOTE
Do not use unassigned terminals as relay terminals.
7
8
Note: Connecting a 250 Ωresistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
* When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint “22”).
Receiving 4-20 mA DC Current
Signals with the Controller
250 Ω4-20mA
-
+
If the power is turned on, when the RUN/RESET external contact
input is ON, the controller is in runnig state. But Hold/Cancel
hold external contact input is ON, the controller is in cancelling
state.

IM 05C01F12-41E 9
6. HARDWARE SPECIFICATIONS
•Input: 1 point
•
Input type: Universal; can be selected by software
•
Input accuracy (at 23 ±2°C ambient temperature)
•Thermocouple: ±2°C ±1digit
However,
•
±4°C for thermocouple input –200 to –100°C
• ±3°C for thermocouple input –100 to 0°C
• ±5°C for types R and S (±9°C for 0 to 500°C)
• ±9°C for type B (accuracy is not guaranteed for 0 to 400°C)
•RTD: ±1°C ±1digit
•Voltage(mV, V) : ±0.3% ±1digit
•
Sampling period for measured value input: 500ms
•
Burn-out detection: Functions for thermocouple or RTD input
(burn-out upscale only; cannot be switched off)
•
Input resistance: 1MΩor greater for thermocouple
or DC mV input. Approx. 1MΩfor DC V input
•Maximum allowable signal source resistance :
250
Ω for thermocouple or DC mV input
2k
Ω for DC V input
•
Maximum allowable wiring resistance for RTD input:
10Ω/wire (The resistance values of three wires must be the same.)
•
Allowable input voltage: ±10V DC for thermocouple or DC mV input
±20V DC for DC V input
•
Noise rejection ratio: Normal mode noise: Min. 40dB
(50/60Hz) Common mode noise: Min. 120dB
(Min. 90dB for DC V input)
•
Error of reference junction compensation:±1.5°C (at 15-35°C)
±2.0°C (at 0-50°C)
The reference junction compensation cannot be switched off.
•Applicable standards:
Thermocouple and resistance temperature detector(RTD)
JIS/IEC/DIN (ITS90)
SP (target setpoint) will be output in 3 seconds
after the change.
•
Output: 1 point
•
Output type: Current output
Output signal: 4 to 20mA current output
Maximum load resistance: 600Ω
Output accuracy: ±0.3% of span
(at 23±2°C ambient temperature)
Measured Value (PV) Input
Alarm Functions
Manual Setting (SP) Output
•
Output signal: Measured value in 4-20mA DC,
can be scaled.
•
Maximum load resistance: 600Ω
•
Output accuracy: ±0.3% of span
(at 23±2°C ambient temperature)
Retransmission Output
•
Safety: Conforms to IEC1010-1: 1990 and EN61010-1: 1992
Approved by CSA1010 for installation category CAT II (IEC1010-1)
Certified for UL508 (pending)
•EMC standards: Complies with
EN61326
The UD300 series manual setters conform to the standards
specified under the following conditions.
• All wires except those for the power supply and
relay contact output terminals are shielded.
• The manual setter does not fluctuate more than
20% even when noise is applied.
Safety and EMC Standards
■Normal Operating Conditions
•Warm-up time: At least 30 minutes
•Ambient temperature:0-50°C (0-40°C when
mounted side-by-side)
•Rate of change of temperature: 10°C/h or less
•
Ambient humidity: 20-90% RH (no condensation allowed)
•Magnetic field: 400A/m or less
•
Continuous vibrations of 5 to 14Hz: Amplitude of 1.2mm or less
•
Continuous vibrations of 14 to 150Hz: 4.9m/s
2
(0.5G) or less
•
Short-period vibrations: 14.7m/s
2
(1.5G) for 15 seconds or less
•
Shock: 98m/s
2
(10G) for 11 milliseconds or less
•
Mounting angle: Upward incline of up to 30
degrees; downward incline is not allowed.
•
Altitude: 2000m or less above sea level
■ Maximum Effects from Operating Conditions
(1) Temperature effects
•
Thermocouple, DC mV and DC V input: ±2µV/°C
or ±0.02% of F.S./°C, whichever is larger
•
Resistance temperature detector: ±0.05°C/°C
•
Analog output: ±0.05% of F.S./°C
(2) Effect from fluctuation of power supply voltage
(within rated voltage range)
•
Analog input: ±0.2µV/V or ±0.002% of F.S./V,
whichever is larger
•
Analog output: ±0.05% of F.S. /V
■ Transportation and Storage Conditions
•Temperature: –25 to 70°C
•
Humidity: 5 to 95% RH (no condensation allowed)
•
Shock: Package drop height 90cm (when packed in
the dedicated package)
Environmental Conditions
■ Alarm Functions
•Alarm types: 22 types
(waiting action can be set by software):
PV high limit, PV low limit, Deviation high
limit, Deviation low limit, De-energized on
deviation high limit, De-energized on deviation
low limit, Deviation high and low limits,
Deviation within high and low limits, De-
energized on PV high limit, De-energized on
PV low limit, Fault diagnosis output, FAIL
output
•Alarm output: 2 relay contacts
Relay contact capacity: 1A at 240V AC or 1A
at 30V DC (with resistance load)
(COM terminal is common)
Note: The alarm output relays cannot be replaced by users
Construction, Mounting, and Wiring
•Construction: Dust-proof and
splash-proof front
panel (compliant with IP65 [Model UD310] and
IP55 [Models UD320 and 350]). Splash-proof
construction is not available for side-by-side close
mounting.
•Casing: ABS resin and polycarbonate
•Case color: Black
•Weight: UD310 - approx. 200g
UD320 - approx. 300g
UD350 - approx. 400g
•Mounting: Flush panel mounting
•Wiring: Screw terminals
Power Supply and Isolation
■ Power Supply
Note 1: The primary terminals are the power supply terminals and
alarm output terminals.
The secondary terminals are the analog input and output terminals.
Note 2: The withstanding voltage is specified as 2300 V AC
per minute to provide a margin of safety.
Note 3: AC/DC 24V terminals are secondary terminals.
Maximum power consumption
Voltage
Frequency
Between primary terminals
and secondary terminals
(See Notes 1 and 3.)
Between primary terminals
and secondary terminals
(See Notes 1 and 3.)
50 or 60Hz
Non-volatile memory
1500V AC
for 1 minute
(See Note 2.)
20MΩor more at
500V DC
Memory
Withstanding
voltage
Insulation
resistance
Power
supply
Rated at 100-240VAC (±10%)
AC/DC 24V, 20 to 29V of
allowable range when
⬙/V24⬙is specified.
8VA max. (4W max.)
3W max. when
⬙/V24⬙is specified.
■ Isolation
The bold lines below indicate reinforced isolation, and
the broken line indicates functional isolation.
Note: The measured value input terminals is isolated from the
internal circuit.
•Measured value input
terminals
•Internal circuit
•Alarm output
terminals
(2 relay contacts) •
Manual setting output
terminals : 4-20 mA
•
Retransmission output
terminals : 4-20 mA
•Power supply
terminals
(100-240V AC)
•Power supply
terminals AC/DC 24V
(When ⬙/V24⬙is specified)

IM 05C01F12-41E
10
7. KEY OPERATIONS
●UP150 Measured Input Ranges
For example, to select
thermocouple type J (°F),
set the range code to 35.
OFF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Thermocouple
RTD
DC voltage
K
J
T
E
R
S
B
N
L
U
Platinel 2
Pt100
JPt100
0 to 100mV
0 to 5V
1 to 5V
0 to 10V
–270 to 1370°C
0.0 to 600.0°C
0.0 to 400.0°C
–199.9 to 200.0°C
–199.9 to 999.9°C
–199.9 to 400.0°C
–199.9 to 999.9°C
0 to 1700°C
0 to 1700°C
0 to 1800°C
–200 to 1300°C
–199.9 to 900.0°C
–199.9 to 400.0°C
0 to 1390°C
–199.9 to 850.0°C
0.0 to 400.0°C
–199.9 to 200.0°C
–19.9 to 99.9°C
–199.9 to 500.0°C
–300 to 2500°F
32.0 to 999.9°F
32.0 to 750.0°F
–300 to 400°F
–300 to 2100°F
–300 to 750°F
–300 to 1800°F
32 to 3100°F
32 to 3100°F
32 to 3200°F
–300 to 2400°F
–300 to 1600°F
–300 to 750°F
32 to 2500°F
–199.9 to 999.9°F
32.0 to 750.0°F
–300 to 400°F
–199.9 to 999.9°F
0.0 to 100.0
0.000 to 5.000
1.000 to 5.000
0.00 to 10.00
User-scalable
Input type Range
(
°C
)
Range
(
°F
)
Range code
(
°C
)
Range code
(
°F
)
EV
RUN
Unspecified
To prevent electric shock, the controller should be mounted on the panel so as not to accidentally touch the
terminals when power is being applied.
(1) You can move between the parameters in each parameter setting display using the key.
(2) To change the parameter setpoint,
(i) Change the display value with the or key (the period flashes).
(ii) Press the key to register the setpoint.
(3) In the operating display 1 , 2 or 3 , pressing the key for at least 3 seconds retrieves the operating parameter setting
display.
(4) In the operating parameter setting display, pressing the key for at least 3 seconds transfers back to the
operating display 1 .
Registering the parameter PRG to “1”retrieves the program parameter setting display.
Registering the key-lock parameter LOC to “–1”retrieves the setup parameter setting display.
(5) In the setup parameter setting display, pressing the key for at least 3 seconds transfers back to the operating display 1 .
(6) In the program parameter settting display, pressing the key for at least 3 seconds transfers back to the
operating display 1 .
At power-on, the program temperature controller displays the operating display 1 , but if the measured
input type setting remains OFF, “IN”appears. In this case, press the key to display the measured input
range code you want to use, then press the key to register it. (Refer to the flowchart on page 12 and
13.)

IM 05C01F12-41E 11
The controller is shipped with the parameters set at the factory-set defaults. Check the default values
against the “Parameter Lists”in the page 14 and 15, and change the parameter setpoints that need to be
changed.
Changing certain setup parameter may atomatically initialize the operating parameters. Therefore, after you
change the setup parameters, always check the operating parameter setpoints to find out if appropriate
values have been set for them. If the operating parameters have been initialized, set them to their appropri-
ate values.
Step 2:
To enter the operating parameter
setting display, press the
key for at least 3 seconds.
•“PRG”parameter appears in
the PV display.
Step 3:
Press the key once to
display “CTL”parameter.
In this example, PID control mode
is selected.
Step 4:
When On/off control mode is
required, press the key to
change control mode to On/off.
■Changing Control Mode (CTL)
The period flashes.
Step 5:
Press the key once to
register the setting.
Control mode is now changed.
To return to the operating display
➀, press the key for at least
3 seconds.
The period goes out.
Step 1:
Press the key for at least 1
second to reset the program
operation, and confirm that the
UP150 shows the operating
display ➀, ➁or ➂.
Confirm that “RUN”
lamp is not lit.
EV
RUN
EV
RUN
EV
RUN
EV
RUN
EV
RUN
This section explains how to set and register parameter values.
The procedure for changing Control Mode (CTL) can be found on “Changing Control Mode (CTL).”
You can set the other parameters in the same way.
There are no parameter displays for parameters specific to functions, such as the optional external contact inputs func-
tions, if they were not selected at ordering.

IM 05C01F12-41E
12
Setting
value
(PRG=0)
(PRG=1)
PRG
Press the
key
to move
between items.
Note
Note
CTL=ONF
(on/off
control)
Displayed when
the operation mode
is “RUN”.
Displayed when
the operation mode
is “RUN”.
CTL=PID
(PID control)
LOC=
When
–1
When LOC=–1 ,
transfers to the
setup parameter
setting display
Press the
key
to move
between items.
When “In”appears, press the
key to display the measured input
range code you want to use, then
press the key to register it.
After this operation, the controller
shows the operating display 1 .
When input range code has been already set, the
operating display 1 shown below appears.
Operating display 1
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Note: If no key is pressed for a period of
two minutes or more while in the
operating, setup or program
parameter setting display, the
controller automatically returns to
operating display 1 .
Displayed when the
operation mode is “Reset”.
To program parameter
setting display
Measured input
value(PV)
Press the
key
for at least
3 seconds.
Target setpoint(SP)
KeyKey
Key
is displayed
?
YesNo
Power ON
A
Operating Parameter Setting Display Setup Parameter Setting Display
HOLD
ADV
CTL
HYS
Displayed for time-
proportional PID control
CT
Displayed when I=OFF
MR
Displayed for the /EX option.
DIS
Displayed when DC voltage
input range code is set.
DP
RH
RL
Displayed for the /RET option.
RTH
RTL
AT
P
I
D
FL
BS
LOC
IN
SPH
SPL
TMU
Not displayed when CTL=ONF
(on/off control)
SC
DR
Displayed for the /RS option
PSL
ADR
BPS
PRI
STP
DLN
NOTE
Set ⬙-1⬙to enter the setup parameter setting
display. But if ⬙LOC=2⬙is already set, the
parameter value can not be changed by setting
⬙LOC=-1⬙only. To change the parameter value,
set ⬙LOC=0 or 1⬙at first (for disabling keylock),
then set ⬙LOC=-1⬙once again.
NOTE
SEG lamp is lit
Operating display 2
Measured input
value(PV)
Segment No.
at present
Operating display 3
Measured input
value(PV)
Remaining
segment time
"hour,minute" or
"minute,second"
A
1
Operating Display
At first
EV
RUN
SEG lamp is lit
EV
RUN
EV
RUN
EV
RUN
Changing certain setup parameters may
automatically initialize the operating
parameters. Therefore, after you change the
setup parameters, always check the operating
parameter settings to find out if appropriate
values have been set for them. If the operation
parameters have been initialized, set them to
their appropriate values.
NOTE

IM 05C01F12-41E 13
1
EV1=0 EV1=1
EV2=0 EV2=1
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Note
Press the
key
to move
between items.
segment 1
PV evnet 1 time
evnet 1
time
evnet 2
PV evnet 2
segment 2
segment 3
segment 4
segment 5
segment 6
target setpoint
of segment 1
segment time
of segment 1
Program Parameter Setting Display
AL1
A1
HY1
AL2
A2
HY2
EON1
EOF1
EON2
EOF2
EV1
EV2
SSP
STC
SP1
TM1
SP2
TM2
SP3
TM3
SP4
TM4
SP5
TM5
SP6
TM6
JC
WTZ
SP7
TM7
SP8
TM8
SP9
TM9
SP10
TM10
SP11
TM11
SP12
TM12
SP13
TM13
SP14
TM14
SP15
TM15
SP16
TM16
segment 7
segment 8
segment 9
segment 10
segment 11
segment 12
segment 13
segment 14
segment 15
segment 16
In program parameter setting display,
if ”TMn”(n=1 to 16) is set to OFF,
the controller goes to ”EV1”.
NOTE
To Operating Display
Note: If no key is pressed for a period of
two minutes or more while in the
operating, setup or program
parameter setting display, the
controller automatically returns to
operating display 1 .

IM 05C01F12-41E
14
CTL Control mode ONF(0): On/off control
PID(1): PID control
OFF(0): Cancel Hold
ON(1): Hold
(Displayed when a program operation is started.)
PID(1)
AT Auto-tuning OFF(0): Stop auto-tuning
ON(1): Start auto-tuning
(Displayed when a program operation is started.) OFF(0)
P
Proportional
band 1°C/°F to the temperature that corresponds to 100% of the
measured input range (scale) span 5% of measured input
range (scale) span
IIntegral time 1 to 3600 seconds;
OFF(0): No integral action 240 seconds
D
Derivative
time
1 to 3600 seconds;
OFF(0): No derivative action 60 seconds
MR Manual reset
50.0%
–100 to 100%
HYS
Hysteresis for
on/off control 0°C/°F to the temperature that corresponds to 100% of the measured input range (scale) span
0.5% of measured
input range (scale)
span
CT
Control output
cycle time 1 to 240 seconds 30 seconds
FL PV input filter OFF(0), 1 to 120 seconds OFF(0)
BS PV input bias –100 to 100% of measured input range (scale) span 0% of measured input
range (scale) span
LOC
Key lock 0
(1) Operating Parameters
HOLD
Program hold OFF(0)
OFF(0): Not execute advance
ON(1): Execute advance
(Displayed when a program operation is started.)
ADV
Segment
advance OFF(0)
Program
parameter
setting
0: Go to “CTL”setting display.
1: Enter the program parameter setting display
(Displayed when a program operation is stpped.) 0
PRG
0: No key lock (Note)
1: No key lock (Note)
2: Prevents all parameter changing operations
–1: Set ⬙-1⬙to enter the setup parameter setting display.
But if ⬙LOC=1 or 2⬙is already set, the parameter value can
not be changed by setting ⬙LOC=-1⬙only. To change the
parameter value, set ⬙LOC=0⬙at first (for disabling keylock),
then set ⬙LOC=-1⬙once again.
(Note) Both 0 and 1 are No key lock.
■Parameter Lists
Code Setting range and unit Default User settingName
Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameters changed rather frequently during operation.
When creating a program, set the prameter PRG=1 to display the
program parameter setting display.

IM 05C01F12-41E 15
IN
Measured input
type
1 to 23, 31 to 48
(See measured input range code list.) (See page3)
OFF(0): No input
(If no measured input type is specified at the time of ordering,
you must set the measured input type.)
OFF(0) or
the input range code
specified with order
DIS DI-function
selection
OFF(0):Function of /EX does not work
ON(1):Terminals (3)-(5) Hold when DI=ON
Cancel hold when DI=OFF
Terminals (4)-(5) Start program operation when DI=ON
Stop program operation when DI=OFF
Note: When DIS=ON, the operation mode can not be changed by
key operation. However, only the RESET key is operable.
OFF(0)
SC SUPER
function ON(1): Uses the SUPER function
OFF(0): Does not use SUPER function OFF(0)
DR
Direct/reverse
action 0: Reverse action
1: Direct action 0
TMU Program time
unit
Sets the time unit of a program.
0: hour,minute
1: minute,second 0
RTH
RTL
RL
RL
DP
ADR Controller
address
1 to 99
However, the number of controllers that can be connected per
host device is 31 at the maximum. 1
BPS Baud rate
2.4(0): 2400 bps
4.8(1): 4800 bps
9.6(2): 9600 bps 9.6(2)
PRI Parity NON(0): Disabled
EVN(1); Even parity
ODD(2): Odd parity EVN(1)
STP Stop bit 1 or 2 bits 1 bit
DLN Data length 7 or 8 bits
•8 bits when ladder, MODBUS (RTU)
•7 bits when MODBUS (ASCII) 8 bits
PSL
Protocol
selection
0: PC-link communication
1: PC-link communication with sum check
2: Ladder communication
3: MODBUS in ASCII mode
4: MODBUS in RTU mode
0
(2) Setup Parameters
Code Name Setting range and unit Default User setting
Decimal point
position of
measured input
0: No decimal place (nnnn)
1: One decimal place (nnn.n)
2: Two decimal places (nn.nn)
3: Three decimal places (n.nnn)
1
Maximum value
of measured
input scale 100.0
Minimum value
of measured
input scale –1999 to (RH –1) 0.0
(Displayed at voltage input)
(RL + 1) to 9999
(Displayed at voltage input)
(Displayed at voltage input)
Maximum value
of retransmission
output
Minimum value
of retransmission
output
Temperature input : Within measured input range
Voltage input : (RTL+1digit) to max. value of measured input
scale (RH)
Min. value of measured input scale (RL) to (RTH-1digit)
However, RTL<RTH
Maximum value of
measured input range
(scale)
Minimum value of
measured input range
(scale)
SPH
SPL
Maximum value
of program
setting range
Minimum value
of program
setting range
(SPL+1digit) to max. value of measured input range (scale).
Min value of measured input range (scale) to (SPH-1digit)
Unit:°C/°F
Note that SPL<SPH
Place limits on the program setting range within the measured
input range (scale) to prevent a program setpoint from being
beyond the limits of setting range by mistake.
Maximum value of
measured input range
(scale)
Minimum value of
measured input range
(scale)
Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameter rarely changed in normal use after once having been set.
Measured input range
PV retransmission range
(Factory-set default)
PV retransmission range
(after scaling)
RTL
RTL
Minimum value
of measured input
range (scale)
Maximum value
of measured input
range (scale)
RTH
4mA 20mA
RTH
PV retransmission output
(4 to 20mA)

IM 05C01F12-41E
16
…… …… …… …… ……
*Note
STC Start code
0:
Program operation begins with the starting target setpoint.
1:Ramp-prioritized PV start
(program operation begins with the PV value by giving
priority to the ramp of segment 1)
2:Time-prioritized PV start
(program operation begins with the PV value by giving
priority to the time of segment 1)
0
SSP
Starting target
setpoint 0 to 100% of measured input range (scale) spanUnit:°C/°FMin. value of
measured input range
(scale)
SP1
Target setpoint 1
0 to 100% of measured input range (scale) spanUnit:°C/°FMin. value of
measured input range
(scale) Use the table blow
Use the table blow
Use the table blow
Use the table blow
TM1 Segment time 1 OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is to be set in ”TMU”parameter. OFF(-1)
OFF(-1)
SP16
Target setpoint 16
0 to 100% of measured input range (scale) spanUnit:°C/°FMin. value of
measured input range
(scale)
TM16
Segment time 16
OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is to be set in ”TMU”parameter.
JC Junction code 0: Reset
1: Hold
2: Repeat (repeat endlessly) 0
WTZ
*Note: •The setting range (scale) and unit of SPn (n=2 to 15) are same as those of SP1 (and SP16)
•The setting range (scale) and unit of TMn (n=2 to 15) are same as those of TM1 (and TM16)
■User Setting Table of Target SP and Segment time
SP n (n=1 to 16)
n=1 n=2 n=3 n=4 n=5 n=6 n=7 n=8 n=9 n=10 n=11 n=12 n=13 n=14 n=15 n=16
TM n (n=1 to 16)
Wait zone OFF(0) or 0 to 10% of measured input range (scale) span OFF(0)
A1 PV event 1
setpoint
•PV alarm: Min. value of measured input range (scale) to
Max. value of measued input range (scale)
•Deviation alarm:
–100 to 100% of measured input range (scale) span
Unit: °C/°F
0: PV event
1: Time event
Max. value of
measured input range
(scale) (PV alarm)
HY1 PV event 1
hysterisis 0 to 100% of measured input range (scale) spanUnit:°C/°F0.5% of measured
input range (scale)
span
EON1 Time event 1
on time OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is the same as that of the program. OFF(-1)
EOF1 Time event 1
off time OFF(-1) (Note) or 0.00 to 99.59 (hour,min. or min,second)
Note: Time event 1 does not stop when “OFF”is set. OFF(-1)
EV2 Event 2 type 0: PV event
1: Time event 0
AL2 PV event 2 type OFF(0) or 1 to 10 (see the table of PV event function list
in User's Manual for Programming/Operation) 2
A2
PV event 2
setpoint
•PV alarm: Min. value of measured input range (scale) to
Max. value of measued input range (scale)
•Deviation alarm:
–100 to 100% of measured input range (scale) span
Unit: °C/°F
Max. value of
measured input range
(scale) (PV alarm)
HY2 PV event 2
hysterisis 0 to 100% of measured input range (scale) spanUnit:°C/°F0.5% of measured
input range (scale)
span
EON2
Time event 2
on time OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is the same as that of the program. OFF(-1)
EOF2 Time event 2
off time OFF(-1) (Note) or 0.00 to 99.59 (hour,min. or min,second) Note: Time event 2 does not stop when “OFF”is set. OFF(-1)
EV1 Event 1 type 0
OFF(0) or 1 to 10 (see the table of PV event function list
in User's Manual for Programming/Operation)
AL1 PV event 1 type 1
Code Setting range and unit Default User settingName
(3) Program Parameters Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameters for creating a program.

IM 05C01F12-41E 17
Parameter Function Parameter Function
Control mode
CTL
UP150 has two control mode.
Select one from the following:
a. PID control (PID)
b. On/off control (ONF)
Manual reset
MR
You can set this parameter only for control
without an integral action (when registered as
CTL=PID and I=OFF). The controller outputs the
manual reset (MR) value when PV=SP. For
example, if you set MR=50%, the controller
outputs (OUT) 50% when PV=SP.
Hysteresis for
PV evnets 1 and 2
HY1,
HY2
The PV events are output as relay outputs. Since a
relay has a limited service life, excessive on/off
actions will shorten the life of a relay. To prevent
this, you can set a hysteresis band for both PV
evnets 1 and 2 to moderate excessive on/off
actions .
DI-function
selection
DIS
•When DIS=ON, Mode can be switched by only
external contact input signal.
•In order to switch the Mode by key operation,
OFF must be set at DIS.
Note: UP150 can be switched into “RESET”
mode by key operation even if DIS=ON.
SUPER
function
selection
SC
The SUPER function is effective in the following cases:
a. An overshoot must be suppressed.
b. The rise-up time needs to be shortened.
c. The load often varies.
Note 1: The SUPER function will not work when
on/off control is selected, or I or D
constants is set at OFF in PID control.
Note 2: For some types of systems, the SUPER
function may not be so useful. If this is
the case, turn off the function.
Time event n*
on time
n*=1 or 2
EON1
EON2
Time event n*
off time
n*=1 or 2
EOF1
EOF2
The time event feature begins countdown when a
program starts running, and after the elapse of a
preset time, output an on-time event signal
(contact output ON) or off-time event signal
(contact output OFF).
Hysteresis for
on/off control
HYS
For on/off control (CTL=ONF), you can set a
hysteresis around the on/off point (SP) to prevent
chattering.
On/off point (Program SP)
Hysteresis
ON
OFF
The cycle time is the period of on/off repetitions of
a relay or voltage pulse output in time proportional
PID control. The ratio of the ON time to the cycle
time is proportional to the control output value.
Cycle time
t ON
t OFF
Control output
cycle time
CT
PV input bias
BS
This function adds a bias value to the measured
input value, and the result is used for display and
control computation.
This function is useful for carrying out fine
adjustment when the PV value is within the
required accuracy but it differs from the value
obtained by other equipment.
PV value inside the controller measured input value PV input bias +=
ON:HOLD ,OFF :Cancel HOLD
COM
3
4
5
ON:RUN , OFF:RESET
SEG1 SEG2 SEG3 SEG4 SEG5
Time
Program
pattern
Time
event ON time OFF time
Time Event Diagram
2-seconds filterInput 10-seconds filter
PV input filter
FL
This function should be used when the PV display
value may fluctuate greatly, for example, when the
measured input signal contains noise. The filter is
of the first-order lag type, and FL sets the time
constant. If a larger time constant is set, the filter
can remove more noise.
Maximum/minimum
value of
measured
input scale
RH,
RL
Decimal point
of measured
input
DP
For DC voltage input, the input signal can be scaled for the
particular engineering unit. For example, if you set the input
type (IN) at range code 22, the initial range is 0.0 to 100.0.
a.
Using DP, set the decimal point position fit for the
engineering unit you want to use. (In the example below,
the 2 digits to the right of the decimal point)
b. Next, register the scale values of the measured input scale using
RH and RL. (In the example below, RH=10.00 and RL=0.00)
Initial scale 100.0 (5V)0.0 (1V)
10.00 (RH)0.00 (RL)
Measured input scale
(after being scaled)
R
egister the decimal point position using DP.
■Description of Parameters

IM 05C01F12-41E
18
8. PROGRAMMING
To operate the controller using a program, first create the program. The UP150 have one program pattern.
Program operation is based on a program pattern consisting of up to 16 segments as shown in the figure below. To
create a program pattern, set the target setpoint to be reached and segment time for each segment. Tow PV events
and/or two time events can be set for a program.
0°C
50°C
EOFF
EON
100°C
30
Min. 30 Min. 20 Min. 30 Min. 30 Min. 35 Min. 30 Min.
Segment No.
Target setpoint (SP)
Segment time (TM)
(hour.minute or minute.second)
Use the TMU setup parameter to set
the time unit.
EON1
EOF1
AL1
A1
HY1
EON2
EOF2
AL2
A2
HY2
0:30
1:20
1(PV high limit)
110°C
10°C
Time event 1
(EV1=1)
PV event 1
(EV1=0)
Time event 2
(EV2=1)
PV event 2
(EV2=0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
50°C 50°C 100°C 100°C 50°C 50°C 0°C
0:30 0:30 0:20 0:30 0:30 0:35 0:30
100%
RH
Maximum value of
measured input
range (scale)
Minimum value of
measured input
range (scale)
(Note) Displayed only for DC voltage input.
0%
RL
PV high limit (110°C)
0:30 (EVENT ON)
1:20 (EVENT OFF)
(Note)
(Note)
Measured Input
Range (Scale)
Starting target setpoint value (SSP)
Start code (STC)
Junction code (JC)
0 °C
0 (program operation begins with the starting target setpoint)
0 (reset)
Can not be used in this example because Event 1 is used as time event.
Can not be used in this example because Event 2 is used as PV event.
Example of Program Pattern Settings