YOKOGAWA UP150 User manual

2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 Japan
Phone: [phone] Facsimile: [phone]
http://www.yokogawa.com/ns/ut/im/
You can download the latest manuals from the following website:
User’s
Manual
1
• Authorised Representative in the EEA
Yokogawa Europe BV. (Address: Euroweg 2 , 3825 HD Amersfoort, The Netherlands) is
the Authorised Representative of Yokogawa Electric Corporation for this Product in the
EEA.
• Printed Manuals
Model UP150 Program Temperature Controller (IM 05C01F12-01E)
UT100 Series Communication Functions (IM 05C01E12-10E)
• General Specications
Model UP150 Program Temperature Controller (GS 05C01F12-01E)
Please read through this user's manual to ensure correct usage of the controller and keep it handy for quick reference.
Contents
1. Notice ....................................................................... 1
2. What is on the Front Panel?..................................... 1
3. Installing the Controller ............................................ 1
4. Panel Cutout Dimensions and External
Dimensions .............................................................. 1
5. Wiring ....................................................................... 2
6. HardwareSpecications .......................................... 2
7. Key Operations ....................................................... 3
Revision Record
IM 05C01F12-01E 1st Edition: Feb. ’01
2nd Edition: Jun. ’04
3rd Edition: Mar. ’16
Model UP150
Program Temperature Controller
Installation / Initial Settings
IM05C01F12-01E
1st Edition Feb. 2001 (YK)
3rd Edition Mar. 2016 (YK)
Checking Package Contents
Beforeusingtheproduct,checkthatitsmodel&sufxcodesareasyouordered.
Model and Sufx Codes
Model Sufx code Description
UP150 Program Temperature Controller
Control output for
standard type
–R
–V
–A
Relay output (time-proportional PID or on/off control)
Voltage pulse output (time-proportional PID)
4 to 20mA output (continuous PID)
Fixed code NAlways N
Option
/EX
/RET
/RS
/V24
RUN/RESET switching, and HOLD program/cancel HOLD program switching
by external contacts(Note1)
PV retransmission output in 4 to 20mA
Communication function (MODBUS, PC-Link, Ladder) (Note1) (Note2)
Power Supply 24V DC / 24V AC
Note1:/RSoptionand/EXoptioncannotbespeciedatthesametime.
Note2:
When specifying the /RS option, be sure to order the required number of copies of Communication Functions
User's Manual separeately.
Check the package contents against the list below.
• Program temperature controller ………… 1
• Mounting bracket ………………………… 1
• User's manual (this manual) …………… 1
1. Notice
The following safety symbol is used both on the product and in this user's manual.
WARNING
This symbol stands for “Handle with Care.” When displayed on the product, the
operator should refer to the corresponding explanation given in the user's manual in
order to avoid injury or death of personnel and/or damage to the product. In the manual
the symbol is accompanied by an explanation of the special care that is required to
avoid shock or other dangers that may result in injury or loss of life.
The following symbols are used in this manual only.
CAUTION
Indicates that operating the hardware or software in a particular manner may lead to
damage or result in system failure.
IMPORTANT
Draws attention to information that is essential for understanding the operation and/or
features of the product.
 Exemption from Responsibility
Make sure that all of the precautions are strictly adhered to. Yokogawa Electric Corporation assumes
no liability for any damage resulting from use of the instrument in contradiction to the precautions.
Also, Yokogawa Electric Corporation assumes no liability to any party for any loss or damage, direct
or indirect, caused by the use or any unpredictable defect of the instrument.
2. What is on the Front Panel ?
a.
b.
h.
g.
c.
e.
d.
f.
i.
Monitoring Parts
Name Function
a. PV display (red) Indicates PV (measured value) and character information such as parameter codes
and error codes. Indicates PV and “AT” alternately during Auto-tuning.
b. SP display (green) Indicates SP (target setpoint), segment no., remaining segment time and parameter
setpoints on SP display.
c. SEG lamp (green) Lit when the value of segment no. or remaning segment time is displayed.
d. EV1, EV2 lamps (red) EV1 : Lit when event 1 (PV event 1 or Time event 1) is activated.
EV2 : Lit when event 2 (PV evnet 2 or Time evnet 2) is activated.
e. RUN lamp (orange) Lit while the operation mode is “RUN”.
Flashing while the operation mode is “WAIT”.
f. HLD (hold) lamp (green) Lit while the operation mode is “HOLD”.
Operating Parts (See 7. Key operations)
Name Function
g.
Data change key
(or Reset key) • Pressing this key for more than 1 second (in operating display) stops (resets) the
program operation.
• Changes the program setpoints(SP) and the parameter setpoints.
• Pressing this key increases the parameter setpoint.
Holding down the key will gradually increase the speed of changes.
h.
Data change key
(or Run key) • Pressing this key for more than 1 second (in operating display) starts (runs) the
program operation.
• Changes the program setpoins(SP) and the parameter setpoints.
• Pressing this key decreases the parameter setpoint.
Holding down the key will gradually decrease the speed of changes.
i.
SET/ENT key
(data registering key)
• Switches the operating displays , and .
• Registers the data value changed using the data change keys.
• Switches between parameter setting displays sequentially.
• Pressing the key for 3 seconds or longer in the operating display retrieves the
operating parameter setting display.
• Pressing the key for 3 seconds or longer in operating, setup or program parameter
setting display transfers back to operating display .
3. Installing the Controller
WARNING
To prevent electric shock, the source of power to the controller must be turned off when
mounting the controller on to a panel.
CAUTION
To install the controller, select a location where:
1. No-one may accidentally touch the terminals;
2. Mechanical vibrations are minimal;
3. Corrosive gas is minimal;
4. The temperature can be maintained at about 23°C
withminimaluctuation;
5. There is no direct heat radiation;
6. There are no resulting magnetic disturbances;
7. The terminal board (reference junction compen-
sation element, etc.) is protected from wind;
8. There is no splashing of water; and
9. Therearenoammablematerials.
●Mount the controller at an angle
within 30° from horizontal with
the screen facing upward. Do not
mount it facing downward.
30°
(MAX)
Never place the controller directly on ammable items.
Ifthecontrollerhastobeinstalledclosetoammableitemsor
equipment, be sure to enclose the controller in shielding panels
positioned at least 150mm away from each side. These panels
should be made of either 1.43mm thick metal-plated steel plates
or 1.6mm thick uncoated steel plates.
150mm
150mm
150mm150mm
4. Panel Cutout Dimensions and External Dimensions
1. General Mounting 2. Side-by-side Close Mounting
(Splash-proof construction is unavailable) Unit: mm
max. 61
Panel thickness
max. 47.8 max. 44.8
max. 44.8
10012
1 to 10
min. 70
min. 70
45+0.6
0
45+0.6
0
25
25
[(N –1)×48 +45] +0.6
0
+0.6
0
45
N is the number of controllers.
If N>
5, then measure the actual length.
48
48
CAUTION
Splash-proof construction is not available when the side-by-side close mounting
method shown in the above gure, is chosen for any of the controllers.
Mounting the Controller
1. Affix the bracket over the back
end of the controller.
2.
Push the bracket to the panel,
and then secure the bracket
into position.
Panel
BracketUP150
[ How to remove the bracket ]
To remove the bracket, push down the center of the upper and lower parts of the controller softly.
The bracket is released from the latch.

IM05C01F12-01E 3rd Edition Feb. 29, 2016-00
2
Measured Value (PV) Input
●Input: 1 point
●Input type: Universal; can be selected by software
●Input accuracy (at 23 ±2°C ambient temperature)
●Thermocouple:±2°C±1digit
However,
• ±4°C for thermocouple input –270 to –100°C
• ±3°C for thermocouple input –100 to 0°C
• ±5°C for types R and S (±9°C for 0 to 500°C)
• ±9°C for type B (accuracy is not guaranteed
for 0 to 400°C)
●RTD:±1°C±1digit
●Voltage(mV,V):±0.3%±1digit
●Sampling period for measured value input: 500ms
●
Burn-out detection: Functions for thermocouple or RTD input
(burn-out upscale only; cannot be switched off)
●Inputresistance:1MΩorgreaterforthermocouple
orDCmVinput.Approx.1MΩforDCVinput
●Maximum allowable signal source resistance :
250ΩforthermocoupleorDCmVinput
2kΩforDCVinput
●
Maximum allowable wiring resistance for RTD input:
 10Ω/wire(Theresistancevaluesofthreewires
must be the same.)
●
Allowable input voltage:
±10V DC for thermocouple or DC mV input
±20V DC for DC V input
●
Noise rejection ratio:
Normal mode noise: Min. 40dB
(50/60Hz)
Common mode noise: Min. 120dB
(Min. 90dB for DC V input)
●Error of reference junction compensation:
±1.5°C (at 15-35°C), ±2.0°C (at 0-50°C)
The reference junction compensation cannot be
switched off.
●Applicable standards:
Thermocouple and resistance temperature
detector (RTD)
JIS/IEC/DIN (ITS90)
Contact Inputs
The contact inputs are provided only when the /EX
optionisspecied.
●Functions: (1) HOLD/Cancel HOLD switching
(2) RUN/RESET switching
●Input: 2 points (with the shared common terminal)
●Input type: Non-voltage contact or transistor
contact input
●Contact capacity: At least 12V/10mA
●On/offjudgment:Onstatefor1kΩorless;offstate
for20kΩorgreater
Control Output
●Output: 1 point
●Output type: Choose one from (1) to (3) below:
(1) Relay contact output
Contact capacity: 3A at 240V AC or 3A at 30V DC
(with resistance load)
Note: The control output relay cannot be replaced
by users.
(2) Voltage pulse output
On voltage: 12-18V DC
Off
voltage: 0.1V DC or less
loadresistance:600Ωorgreater
short-circuit current: approx. 30mA
(3) Current output
Output signal: 4 to 20mA
  Maximumloadresistance:600Ω
  Outputaccuracy:±0.3%ofspan
(at 23±2°C ambient temperature)
Event Functions
PV Event Functions
●PV event types: 10 types
●PV high limit, PV low limit, Deviation high limit,
Deviation low limit, De-energized on deviation high
limit, De-energized on deviation low limit, Deviation
high and low limits, Deviation within high and low
limits, De-energized on PV high limit, De-energized
on PV low limit
Time Event Functions
The time event function begins countdown when
a program operation starts, and after the elapse
of a preset time, outputs an on-time event signal
(contact output: ON) or off-time event signal
(contact output: OFF).
●PV and Time event outputs: 2 relay contacts
Relay contact capacity: 1A at 240V AC or
1A at 30V DC
(with resistance load)
(COM terminal is common)
Note: The PV and time event output relays cannot
be replaced by users.
Retransmission Output
±2%ofprogramtime
Retransmission Output
The retransmission output is provided only when the
/REToptionisspecied.
●Output signal: Measured value in 4-20mA DC, can
be scaled.
●Maximumloadresistance:600Ω
●Outputaccuracy:±0.3%ofspan
(at 23±2°C ambient temperature)
Communication Function
The communication function is provided only when
the/RSoptionisspecied.(Fordetails,readthe
user's manual of the communications functions IM
05C01E12-10E.)
Communication Protocol
●Personal computer link: Used for communication
with a personal computer, or UT link module of
the FA-M3 controller (from Yokogawa Electric
Corporation).
●Ladder communication: Used for communication
with a ladder communication module of the FA-
M3, or a programmable controller (PLC) of other
manufacturers.
●MODBUS communication: Used for communication
with equipment featuring the MODBUS protocol.
Communication Interface
●Applicable standards: Complies with EIA RS-485
●
Number of controllers that can be connected: Up to 31
●Maximum communication distance: 1,200m
●Communication method: Two-wire half-duplex,
start-stop synchronization, non-procedural
●Baud rate: 2400, 4800, or 9600 bps
Safety and EMC Standards
WARNING
This instrument is classied into the
Measurement Category No.1 in the
following table.
Do not use for the measurements in
locations where the categories are
No.2, No.3, and No.4.
Internal Wiring
Outlet
Entrance
Cable
IV III
O(I)
TII
● Safety: Compliant with IEC/EN 61010-1 (CE), IEC/
EN 61010-2-201 (CE), IEC/EN 61010-2-030 (CE),
approved by CAN/CSA C22.2 No. 61010-1 (CSA),
approved by UL 61010-1.
Installation category: II
Pollution degree: 2
Measurement category: I (CAT I) (UL, CSA)
O (Other) (CE)
Rated measurement input voltage: Max. 10 V DC
Rated transient overvoltage: 1500 V (*)
* This is a reference safety standard value for
measurement category I of CSA/UL 61010-1,
and for measurement category O of IEC/EN
61010-2-030. This value is not necessarily a
guarantee of instrument performance.
●EMC standards: Complies with EN 61326.
The instrument continues to operate at a measuring
accuracyofwithin±20%oftherangeduringtests.
●KC marking: Electromagnetic wave interference
prevention standard, electromagnetic wave
protection standard compliance
No.
IEC/EN/CSA/
UL 61010-1
EN 61010-
2-030 Description
No.1 Measurement
Category I O (Other)
For measurements
performed on circuits not
directly connected to MAINS.
No.2 Measurement
Category II
Measurement
Category II
For measurements
performed on circuits
directly connected to the
low voltage installation.
No.3 Measurement
Category III
Measurement
Category III
For measurements
performed in the
building installation.
No.4 Measurement
Category IV
Measurement
Category IV
For measurements
performed at the source of
the low-voltage installation.
Power Supply and Isolation
CUATION
Caution to comply with EMC Standards:
When operating this instrument by external
power supply, use an independent power
unit conforming to CE marking.
Power Supply
Power
supply
Voltage
Ratedat100-240VAC(±10%)
AC/DC 24V, 20 to 29V of
allowable range when
"/V24"isspecied.
Frequency 50 or 60Hz
Maximum power
consumption
8VA max. (4W max.)
3W max. when
"/V24"isspecied.
Memory Non-volatile memory
Withstanding
voltage
Between primary
terminals and
secondary terminals
(See Notes 1 and 3.)
CE: 3000 V AC for 1 minute
(Between relay terminals
and secondary terminals
1500 V AC for 1 minute)
UL/CSA: 1500 V AC for 1
minute (Note 2)
Insulation
resistance
Between primary
terminals and
secondary terminals
(See Notes 1 and 3.)
20MΩormoreat
500V DC
Note 1:
The primary terminals are the power supply
terminals and event output terminals.
The secondary terminals are the analog input
and output terminals, the voltage pulse output
terminals, and the contact input terminals.
Note 2: Thewithstandingvoltageisspeciedas2300
V AC per minute to provide a margin of safety.
Note 3: AC/DC 24V terminals are secondary terminals.
Isolation
The bold lines below indicate reinforced isolation,
and the broken line indicates functional isolation.
In case of CE conformity, alternate long and short
dash line indicates basic insulation.
•Measured value input
terminals
•2 input terminals
for /EX
•Internal circuit
•
Control output
terminals
(relay contacts)
•
Event output
terminals
(2 relay contacts)
•
Control output terminals:
4-20 mA/Voltage pulse
•
Retransmission output terminals:
4-20 mA
•RS-485 terminals
for /RS
•Power supply
terminals
(100-240V AC)
•Power supply
terminals AC/DC 24V
(When “/V24” is specified)
Reinforced insulation
Functional insulation
In case of CE conformity,
alternate long and short dash
line indicates basic insulation.
Note: Neither the measured value input terminals, nor 2
input terminals for the /EX option are isolated from
the internal circuit.
Construction, Mounting, and Wiring
●Construction: Dust-proof and drip-proof front panel
conforming to IP65.
For side-by-side close installation the controller
loses its dust-proof and drip-proof protection.
●Casing: ABS resin and polycarbonate
●Case color: Black
●Weight: approx. 200g
●Mounting: Flush panel mounting
●Wiring: Screw terminals
Environmental Conditions
Normal Operating Conditions
●Warm-up time: At least 30 minutes
●Ambient temperature:0-50°C (0-40°C when
mounted side-by-side)
●Rate of change of temperature: 10°C/h or less
●
Ambienthumidity:20-90%RH(nocondensationallowed)
●Magneticeld:400A/morless
●Continuous vibrations of 5 to 14Hz: Amplitude of
1.2mm or less
●Continuous vibrations of 14 to 150Hz: 4.9m/s2
(0.5G) or less
●Short-period vibrations: 14.7m/s2(1.5G) for 15
seconds or less
●Shock: 98m/s2(10G) for 11 milliseconds or less
●Mounting angle: Upward incline of up to 30
degrees; downward incline is not allowed.
●Altitude: 2000m or less above sea level
 Maximum Effects from Operating Conditions
(1) Temperature effects
●Thermocouple,DCmVandDCVinput:±2μV/°C
or±0.02%ofF.S./°C,whicheverislarger
●Resistance temperature detector: ±0.05°C/°C
●Analogoutput:±0.05%ofF.S./°C
(2)Effectfromuctuationofpowersupplyvoltage
(within rated voltage range)
●Analoginput:±0.2μV/Vor±0.002%ofF.S./V,
whichever is larger
●Analogoutput:±0.05%ofF.S./V
Transportation and Storage Conditions
●Temperature: –25 to 70°C
●Humidity:5to95%RH(nocondensationallowed)
●Shock: Package drop height 90cm (when packed
in the dedicated package)
5. Wiring
WARNING
1) Before you start wiring, turn off the power source and use a tester to check that the controller and
cables are not receiving any power in order to prevent electric shock.
2) For safety, be sure to install a circuit breaker switch (of 5A and 100V AC or 220V AC, and that
conforms to IEC60947) near the instrument so as to be operated easily, and clearly indicate that
the device is used to de-energize the instrument.
3) Wiring should be carried out by personnel with appropriate electrical knowledge and experience.
4) For the wiring cable, the temperature rating is 60 °C or more.
CAUTION
1) Use a single-phase power source. If the source has a lot of noise, use an isolation transformer for
the primary side and a line lter (we recommend TDK’s ZAC2205-00U product) for the secondary
side. When this noise-prevention measure is taken, keep the primary and secondary power cables
well apart. Since the controller has no fuse, be sure to install a circuit breaker switch (of 5A and
100V AC or 220V AC, and that conforms to IEC standards) and clearly indicate that the device is
used to de-energize the controller.
2) For thermocouple input, use shielded compensating lead wires. For RTD input, use shielded wires
which have low resistance and no resistance difference between the 3 wires. See the table given
later for the specications of the cables and terminals and the recommended products.
3) The control output relay cannot be replaced even though it has a limited service life (100,000 relay
contacts for the resistance load). Thus, an auxiliary relay should be used so that the load can be
turned on and off.
4) When using an inductive load (L) such as an auxiliary relay and solenoid valve, be sure to insert
a CR lter (for AC) or diode (for DC) in parallel as a spark-rejecting surge suppressor to prevent
malfunctions or damage to the relay.
5) When there is the possibility of being struck by external lightening surge, use the arrester to
protect the instrument.
IMPORTANT
Always x a terminal cover bracket to the UP150 controller before wiring if an optional anti-electric-
shock terminal cover (part number: L4000FB) is used.
●Cable Specifications and Recommended Products
Power supply and relay contact output 600V vinyl insulated wire/cable, JIS C3307, 0.9 to 2.0mm2
Thermocouple input Shielded compensating lead wire, JIS C1610
RTD input Shielded wire (3-wire), UL2482 (Hitachi cable)
Other signals Shielded wire
●Recommended Terminals
Use M3.5 screw-compatible crimp-on terminals with an insulating sleeve, as shown below.
7mm or less
7mm or less
ø 3.7mm ø 3.7mm
6. Hardware Specications
CAUTION
Do not use unassigned terminals as relay terminals.
CAUTION
The and stand for the polarity for DC 24V
power supply.
WARNING
To prevent damage to the controller, never provide
100-240V AC power supply for power supply AC/DC
24V model (when “/V24” is specied).
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
EV2
EV1
COM
PV or Time Event Outputs
11
12
13
External Contact Inputs
3
4
5
RUN
HOLD HOLD program when DI=ON.
Cancel HOLD program when DI=OFF.
Starts program (RUN) when DI=ON.
Resets program (RESET) when DI=OFF.
COM
When “/EX” is specified.
Can be used when DIS parameter is ON.
4 to 20 mA Output
Voltage Pulse Output
Control Output
Specify one for the output signal type.
14
15
+
–
14
15
+
–
Relay Contact Output
14
15
NO
COM
RS-485
3
4
5
RSB(+)
RSA(–)
SG
When “/RS” is specified.
Standard Type (Models UP150-N)
Power Supply
9L
N
10
100-240V AC
9
10
AC/DC 24V
+
–
TC Input RTD Input
7
8
6
7
8
+
–
B
b
A
Universal input-selectable
input type
DC mV or V Input
7
8
+
–
Measured Value (PV) Input
When “/RET”
is specified.
PV Retransmission Output
+
–
1
2
4 to 20 mA DC
(model UP150-RN) (model UP150-AN)
(model UP150-VN)
when /V24 option is specifed.
7
8
Note: Connecting a 250 Ωresistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
* When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint “22”).
Receiving 4-20 mA DC Current
Signals with the Controller
250 Ω
4-20mA
-
+
If the power is turned on, when the RUN/RESET external
contact input is ON, the controller is in runnig state. But
Hold/Cancel hold external contact input is ON, the controller
is in cancelling state.
CAUTION
Safety Precaution in IEC61010-1
Since the insulation provided to between relay
output terminal and secondary terminal is
Reinforced insulation, the connected circuit
should use a safety voltage circuit to comply with
IEC61010-1. (Refer to the drawing below.)
This product
Basic
insulation
Secondary-
side
A safety
voltage circuit

IM05C01F12-01E 3rd Edition Feb. 29, 2016-00
3
Setting
value
(PRG=0)
(PRG=1)
PRG
1
Press the
key
to move
between items.
Note
Note
CTL=ONF
(on/off
control)
Displayed when
the operation mode
is “RUN”.
Displayed when
the operation mode
is “RUN”.
CTL=PID
(PID control)
EV1=0 EV1=1
EV2=0 EV2=1
LOC=
When
–1
When LOC=–1 ,
transfers to the
setup parameter
setting display
Press the
key
to move
between items.
When “In” appears, press the
key to display the measured input
range code you want to use, then
press the key to register it.
After this operation, the controller
shows the operating display 1 .
When input range code has been already set, the
operating display 1 shown below appears.
Operating display 1
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Note
Press the
key
to move
between items.
Note: If no key is pressed for a period of
two minutes or more while in the
operating, setup or program
parameter setting display, the
controller automatically returns to
operating display 1 .
Displayed when the
operation mode is “Reset”.
To program parameter
setting display
Measured input
value(PV)
Press the
key
for at least
3 seconds.
Target setpoint(SP)
KeyKey
Key
segment 1
PV evnet 1 time
evnet 1
time
evnet 2
PV evnet 2
segment 2
segment 3
segment 4
segment 5
segment 6
target setpoint
of segment 1
segment time
of segment 1
is displayed
?
YesNo
Power ON
A
Operating Parameter Setting Display Setup Parameter Setting Display
HOLD
ADV
CTL
HYS
Displayed for time-
proportional PID control
CT
Displayed when I=OFF
MR
Displayed for the /EX option.
DIS
Displayed when DC voltage
input range code is set.
DP
RH
RL
Displayed for the /RET option.
RTH
RTL
AT
P
I
D
FL
BS
LOC
IN
SPH
SPL
TMU
Not displayed when CTL=ONF
(on/off control)
SC
DR
Displayed for the /RS option
PSL
ADR
BPS
PRI
STP
DLN
CAUTION
Program Parameter Setting Display
AL1
A1
HY1
AL2
A2
HY2
EON1
EOF1
EON2
EOF2
EV1
EV2
SSP
STC
SP1
TM1
SP2
TM2
SP3
TM3
SP4
TM4
SP5
TM5
SP6
TM6
JC
WTZ
Set “-1” to enter the setup parameter setting
display. But if “LOC=2” is already set, the
parameter value can not be changed by setting
“LOC=-1” only. To change the parameter value,
set “LOC=0 or 1” at first (for disabling keylock),
then set “LOC=-1” once again.
CAUTION
SEG lamp is lit
Operating display 2
Measured input
value(PV)
Segment No.
at present
Operating display 3
Measured input
value(PV)
Remaining
segment time
"hour,minute" or
"minute,second"
A
1
Operating Display
At first
SEG lamp is lit
SP7
TM7
SP8
TM8
SP9
TM9
SP10
TM10
SP11
TM11
SP12
TM12
SP13
TM13
SP14
TM14
SP15
TM15
SP16
TM16
segment 7
segment 8
segment 9
segment 10
segment 11
segment 12
segment 13
segment 14
segment 15
segment 16
7. Key Operations
WARNING
To prevent electric shock, the controller should be mounted on the panel so as not to
accidentally touch the terminals when power is being applied.
(1) You can move between the parameters in each parameter setting display using the key.
(2) To change the parameter setpoint,
(i) Change the display value with the or key(theperiodashes).
(ii) Press the key to register the setpoint.
(3) In the operating display , or , pressing the key for at least 3 seconds retrieves the
operating parameter setting display.
(4) In the operating parameter setting display, pressing the key for at least 3 seconds transfers
back to the operating display .
Registering the parameter PRG to “1” retrieves the program parameter setting display.
Registering the key-lock parameter LOC to “–1” retrieves the setup parameter setting display.
(5) In the setup parameter setting display, pressing the key for at least 3 seconds transfers back
to the operating display .
(6) In the program parameter settting display, pressing the key for at least 3 seconds transfers
back to the operating display .
CAUTION
Changing certain setup parameters may automatically initialize the operating and
program parameters. Therefore, after you change the setup parameters, always check
the operating parameter and program parameter setpoints to nd out if appropriate
values have been set for them. If the operating parameters and program parameters
have been initialized, set them to their appropriate values.
CAUTION
At power-on, the program temperature controller displays the operating display , but
if the measured input type setting remains OFF, “IN” appears. In this case, press the
key to display the measured input range code you want to use, then press the
key to register it. (Refer to the owchart below.)
IMPORTANT
The program temperature controller is shipped with the parameters set at the factory-
set defaults. Check the default values against the “Parameter Lists” in the following
page, and change the parameter settings that need to be changed.
This section explains how to set and register parameter values.
The procedure for changing Control Mode (CTL) can be found on “Changing Control Mode (CTL).”
You can set the other parameters in the same way.
Therearenoparameterdisplaysforparametersspecictofunctions,suchastheoptionalexternal
contact inputs functions, if they were not selected at ordering.
● UP150 Measured Input Ranges
Input type Range (°C)
Range code
(°C)
Range (°F)
Range code
(°F)
For example, to select
thermocouple type J (°F
),
set the range code to 35.
Unspecied OFF
Thermocouple
K
–270 to 1370°C 1 –300 to 2500°F 31
0 to 600.0°C 2 32.0 to 999.9°F 32
0.0 to 400.0 °C 3 32.0 to 750.0°F 33
–199.9 to 200.0°C 4 –300 to 400°F 34
J –199.9 to 999.9°C 5 –300 to 2100°F 35
T –199.9 to 400.0°C 6 –300 to 750°F 36
E –199.9 to 999.9°C 7 –300 to 1800°F 37
R 0 to 1700°C 8 32 to 3100°F 38
S 0 to 1700°C 9 32 to 3100°F 39
B 0 to 1800°C 10 32 to 3200°F 40
N –200 to 1300°C 11 –300 to 2400°F 41
L –199.9 to 900.0°C 12 –300 to 1600°F 42
U –199.9 to 400.0°C 13 –300 to 750°F 43
Platinel 2 0 to 1390°C 14 32 to 2500°F 44
RTD
Pt100
–199.9 to 850.0°C 15 –199.9 to 999.9°F 45
0.0 to 400.0 °C 16 32.0 to 750.0°F 46
–199.9 to 200.0°C 17 –300 to 400°F 47
–19.9 to 99.9 °C 18 –199.9 to 999.9°F 48
JPt100 –199.9 to 500.0°C 19
DC voltage
0 to
100mV
0.0 to 100.0
User-scalable
20
0 to 5V
0.000 to 5.000 21
1 to 5V
1.000 to 5.000 22
0 to 10V
0.00 to 10.00 23
CAUTION
In program parameter
setting display, if “TMn”
(n=1 to 16) is set to OFF,
the controller goes to
“EV1”.

IM05C01F12-01E 3rd Edition Feb. 29, 2016-00
4
Changing Control Mode (CTL)
Step 2:
To enter the operating
parameter setting display,
press the key for at
least 3 seconds.
• “PRG” parameter appears in
the PV display.
Step 3:
Press the key
once to display “CTL”
parameter.
In this example, PID control
mode is selected.
Step 4:
When On/off control mode is
required, press the key
to change control mode to
On/off.
The period flashes.
Step 5:
Press the key once to
register the setting.
Control mode is now changed.
To return to the operating
display , press the key
for at least 3 seconds.
The period goes out.
Step 1:
Press the key for at least
1 second to reset the program
operation, and confirm that the
UP150 shows the operating
display , or .
Confirm that “RUN” lamp is not lit.
Parameter Lists
(1) Operating Parameters Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameters changed rather frequently during operation.
When creating a program, set the prameter PRG=1 to display the program parameter setting display.
Code Name Setting range and unit Default
User setting
PRG
Program
parameter
setting
0: Go to “CTL” setting display.
1: Enter the program parameter setting display
(Displayed when a program operation is stpped.)
0
HOLD
Program hold
OFF(0): Cancel Hold
ON(1): Hold
(Displayed when a program operation is started.)
OFF(0)
ADV
Segment
advance
OFF(0): Not execute advance
ON(1): Execute advance
(Displayed when a program operation is started.)
OFF(0)
CTL Control mode ONF(0): On/off control
PID(1): PID control PID(1)
AT
Auto-tuning
OFF(0): Stop auto-tuning(AT)
ON(1): Start auto-tuning(AT)
(Displayed when a program operation is started.)
OFF(0)
P
Proportional
band
1°C/°Ftothetemperaturethatcorrespondsto100%ofthe
measured input range (scale) span
5%ofmeasuredinput
range (scale) span
IIntegral time 1 to 3600 seconds;
OFF(0): No integral action 240 seconds
D
Derivative
time
1 to 3600 seconds;
OFF(0): No derivative action 60 seconds
MR Manual reset –100to100% 50.0%
HYS
Hysteresis for
on/off control
0°C/°Ftothetemperaturethatcorrespondsto100%ofthe
measured input range (scale) span
0.5%ofmeasuredinput
range (scale) span
CT
Control
output cycle
time
1 to 240 seconds 30 seconds
FL PVinputlter OFF(0), 1 to 120 seconds OFF(0)
BS PV input bias –100to100%ofmeasuredinputrange(scale)span
0%ofmeasuredinput
range (scale) span
LOC
Key lock
0: No key lock (Note)
1: No key lock (Note)
2: Prevents all parameter changing operations
–1: Set “-1” to enter the setup parameter setting display.
But if “LOC=1 or 2” is already set, the parameter value
can not be changed by setting “LOC=-1” only. To change
theparametervalue,set“LOC=0”atrst(fordisabling
keylock), then set “LOC=-1” once again.
(Note) Both 0 and 1 are No key lock.
0
(2) Setup Parameters Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameter rarely changed in normal use after once having been set.
Code Name Setting range and unit Default User setting
IN
Measured
input type
1 to 23, 31 to 48 (See measured input range code list.) (See
page3) OFF(0): No input
(Ifnomeasuredinputtypeisspeciedatthetimeofordering,
you must set the measured input type.)
OFF(0) or
the input range code
speciedwithorder
DP
Decimal point
position of
measured
input
0: No decimal place (nnnn) (Displayed at voltage input)
1: One decimal place (nnn.n)
2: Two decimal places (nn.nn)
3: Three decimal places (n.nnn)
1
RL
Maximum
value of
measured
input scale
(RL + 1) to 9999 (Displayed at voltage input) 100.0
RL
Minimum
value of
measured
input scale
–1999 to (RH –1) (Displayed at voltage input) 0.0
SPH
Maximum
value of
program
setting range
(SPL+1digit) to max. value of measured input range (scale).
Min value of measured input range (scale) to (SPH-1digit)
Unit:°C/°F
Note that SPL<SPH
Place limits on the program setting range within the measured
input range (scale) to prevent a program setpoint from being
beyond the limits of setting range by mistake
Maximum value
of measured input
range (scale)
SPL
Minimum
value of
program
setting range
Minimum value of
measured input
range (scale)
TMU
Program time
unit
Sets the time unit of a program.
0: hour,minute
1: minute,second
0
RTH
Maximum
value of
retransmission
output
Temperature input : Within measured input range
Voltage input : (RTL+1digit) to max. value of measured input
scale (RH)
Min. value of measured input scale (RL) to (RTH-1digit)
However, RTL<RTH
Measured input range
PV retransmission range
(Factory-set default)
PV retransmission range
(after scaling)
RTL
RTL
Minimum value
of measured input
range (scale)
Maximum value
of measured input
range (scale)
RTH
4mA 20mA
RTH
PV retransmission output
(4 to 20mA)
Maximum value of
measured input
range (scale)
RTL
Minimum
value of
retransmission
output
Minimum value of
measured input
range (scale)
SC
SUPER
function
ON(1): Uses the SUPER function
OFF(0): Does not use SUPER function OFF(0)
DR
Direct/
reverse
action
0: Reverse action
1: Direct action
Note: Not displayed for heating/cooling type
0
DIS
DI-function
selection
OFF(0):Function of /EX does not work
ON(1):Terminals (3)-(5) Hold when DI=ON
Cancel hold when DI=OFF
Terminals (4)-(5) Start program operation when DI=ON
Stop program operation when DI=OFF
Note: When DIS=ON, the operation mode can not be changed
by key operation. However, only the RESET key is operable.
OFF(0)
PSL
Protocol
selection
0: PC-link communication
1: PC-link communication with sum check
2: Ladder communication
3: MODBUS in ASCII mode
4: MODBUS in RTU mode
0
ADR
Controller
address
1 to 99
However, the number of controllers that can be connected per
host device is 31 at the maximum.
1
BPS
Baud rate
2.4(0): 2400 bps
4.8(1): 4800 bps
9.6(2): 9600 bps
9.6(2)
PRI
Parity
NON(0): Disabled
EVN(1); Even parity
ODD(2): Odd parity
EVN(1)
STP Stop bit 1 or 2 bits 1 bit
DLN
Data length
7 or 8 bits
• 8 bits when ladder, MODBUS (RTU)
• 7 bits when MODBUS (ASCII)
8 bits
(3) Program Parameters Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameters for creating a program.
Code Name Setting range and unit Default
User setting
SSP
Starting
target
setpoint
0to100%ofmeasuredinputrange(scale)span
Unit:°C/°F
Min. value of
measured input
range (scale)
STC
Start code
0:Program operation begins with the starting target setpoint.
1:Ramp-prioritized PV start
(program operation begins with the PV value by giving
priority to the ramp of segment 1)
2:Time-prioritized PV start
(program operation begins with the PV value by giving
priority to the time of segment 1)
0
SP1
Target
setpoint 1
0to100%ofmeasuredinputrange(scale)span
Unit:°C/°F
Min. value of
measured input
range (scale)
Use the
table blow
TM1
Segment
time 1
OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is to be set in ”TMU” parameter. OFF(-1) Use the table blow
*Note
SP16
Target
setpoint 16
0to100%ofmeasuredinputrange(scale)span
Unit:°C/°F
Min. value of
measured input
range (scale)
Use the
table blow
TM16
Segment
time 16
OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is to be set in ”TMU” parameter. OFF(-1) Use the table blow
EV1 Event 1 type 0: PV event
1: Time event 0
AL1
PV event 1
type
OFF(0) or 1 to 10 (see the table of PV event function list in
User's Manual for Programming/Operation) 1
A1
PV event 1
setpoint
• PV alarm: Min. value of measured input range (scale) to
Max. value of measued input range (scale)
•Deviationalarm:–100to100%ofmeasuredinputrange
(scale) span
Unit: °C/°F
Max. value of
measured input
range (scale) (PV
alarm)
HY1
PV event 1
hysterisis
0to100%ofmeasuredinputrange(scale)span
Unit:°C/°F
0.5%ofmeasured
input range (scale)
span
EON1
Time event 1
on time
OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is the same as that of the program. OFF(-1)
EOF1
Time event 1
off time
OFF(-1) (Note) or 0.00 to 99.59 (hour,min. or min,second)
Note: Time event 1 does not stop when “OFF” is set. OFF(-1)
EV2 Event 2 type 0: PV event
1: Time event 0
AL2
PV event 2
type
OFF(0) or 1 to 10 (see the table of PV event function list in
User's Manual for Programming/Operation) 2
A2
PV event 2
setpoint
• PV alarm: Min. value of measured input range (scale) to
Max. value of measued input range (scale)
•Deviationalarm:–100to100%ofmeasuredinputrange
(scale) span
Unit: °C/°F
Max. value of
measured input
range (scale) (PV
alarm)
HY2
PV event 2
hysterisis
0to100%ofmeasuredinputrange(scale)span
Unit:°C/°F
0.5%ofmeasured
input range (scale)
span
EON2
Time event 2
on time
OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is the same as that of the program. OFF(-1)
EOF2
Time event 2
off time
OFF(-1) (Note) or 0.00 to 99.59 (hour,min. or min,second)
Note: Time event 2 does not stop when “OFF” is set. OFF(-1)
JC
Junction
code
0: Reset
1: Hold
2: Repeat (repeat endlessly)
0
WTZ Wait zone OFF(0)or0%+1digitto10%ofmeasuredinputrange(scale)
span OFF(0)
*Note: • The setting range (scale) and unit of SPn (n=2 to 15) are same as those of SP1 (and SP16)
• The setting range (scale) and unit of TMn (n=2 to 15) are same as those of TM1 (and TM16)
User Setting Table of Target SP and Segment time
n=1 n=2 n=3 n=4 n=5 n=6 n=7 n=8 n=9 n=10 n=11 n=12 n=13 n=14 n=15 n=16
SP n (n=1 to 16)
TM n (n=1 to 16)
Description of Parameters
Parameter Function Parameter Function
Control
mode
UP150 has two control mode.
Select one from the following:
a. PID control (PID)
b. On/off control (ONF)
Decimal
point of
measured
input
For DC voltage input, the input signal can be
scaled for the particular engineering unit. For
example, if you set the input type (IN) at range
code 22, the initial range is 0.0 to 100.0.
a.UsingDP,setthedecimalpointpositiontfor
the engineering unit you want to use. (In the
example below, the 2 digits to the right of the
decimal point)
b. Next, register the scale values of the measured
input scale using RH and RL. (In the example
below, RH=10.00 and RL=0.00)
Initial scale
100.0 (5V)0.0 (1V)
10.00 (RH)0.00 (RL)
Measured input scale
(after being scaled)
R
egister the decimal point position using DP.
CTL
Manual
reset
You can set this parameter only for control without
an integral action (when registered as CTL=PID
and I=OFF). The controller outputs the manual
reset (MR) value when PV=SP. For example, if
yousetMR=50%,thecontrolleroutputs(OUT)
50%whenPV=SP.
DP
MR
Maximum/
minimum
value of
measured
input scale
Hysteresis
for on/off
control
For on/off control (CTL=ONF), you can set a
hysteresis around the on/off point (SP) to prevent
chattering.
On/off point (Program SP)
Hysteresis
ON
OFF
RH,
RL
HYS
SUPER
function
selection
The SUPER function is effective in the following
cases:
a. An overshoot must be suppressed.
b. The rise-up time needs to be shortened.
c. The load often varies.
Note 1: The SUPER function will not work
when on/off control is selected, or I or D
constants is set at OFF in PID control.
Note 2: For some types of systems, the SUPER
function may not be so useful. If this is the
case, turn off the function.
Control
output cycle
time
The cycle time is the period of on/off repetitions of
a relay or voltage pulse output in time proportional
PID control. The ratio of the ON time to the cycle
time is proportional to the control output value.
Cycle time
t ON
t OFF
SC
CTC
DI-function
selection
• When DIS=ON, Mode can be switched by only
external contact input signal.
ON:HOLD,OFF:
Cancel HOLD
COM
3
4
5
ON:RUN,OFF:RESET
• In order to switch the Mode by key operation,
OFF must be set at DIS.
Note: UP150 can be switched into “RESET” mode
by key operation even if DIS=ON.
PV input
lter
This function should be used when the PV display
valuemayuctuategreatly,forexample,whenthe
measuredinputsignalcontainsnoise.Thelter
isoftherst-orderlagtype,andFLsetsthetime
constant.Ifalargertimeconstantisset,thelter
can remove more noise.
2-seconds filterInput 10-seconds filter
DIS
FL
PV input
bias
This function adds a bias value to the measured
input value, and the result is used for display and
control computation.
PV value inside the controller measured input value PV input bias +=
Thisfunctionisusefulforcarryingoutne
adjustment when the PV value is within the
required accuracy but it differs from the value
obtained by other equipment.
Hysteresis
for alarm 1
and 2
The PV events are output as relay outputs. Since
a relay has a limited service life, excessive on/off
actions will shorten the life of a relay. To prevent
this, you can set a hysteresis band for both PV
evnets 1 and 2 to moderate excessive on/off
actions .
HY1,
HY2
Time event
n* on time
n*=1 or 2
The time event feature begins countdown when
a program starts running, and after the elapse
of a preset time, output an on-time event signal
(contact output ON) or off-time event signal
(contact output OFF).
SEG1 SEG2 SEG3 SEG4 SEG5
Time
Program
pattern
Time
event
ON time OFF time
Time Event Diagram
EON1
EON2
BS
Time event
n* off time
n*=1 or 2
EOF1
EOF2

2-9-32, Naka-cho Musashino-shi, Tokyo 180-8750 Japan
Phone: [phone] Facsimile: [phone]
http://www.yokogawa.com/ns/ut/im/
You can download the latest manuals from the following website:
User’s
Manual
1
Please read through this user’s manual to ensure correct usage of the controller and keep it handy for quick reference.
Contents
1. Overview of Program Setting ................................... 1
2. Creating the Program............................................... 1
3. Deleting the Program Segment................................ 1
4. Start Program Operation.......................................... 2
5. Reset (Stop) Program Operation ............................. 2
6. Description of Program Fucntions............................ 2
7. Troubleshooting........................................................ 4
Revision Record
IM 05C01F12-02E 1st Edition: Feb. ’01
2nd Edition: Jun. ’04
3rd Edition: Feb. ’16
Model UP150
Program Temperature Controller
Programming / Operation
IM05C01F12-02E
1st Edition Feb. 2001 (YK)
3rd Edition Mar. 2016 (YK)
1. Overview of Program Setting
To operate the controller using a program, rst create the program. The UP150 have one program
pattern.
Program operation is based on a program pattern consisting of up to 16 segments as shown in the
gure below. To create a program pattern, set the target setpoint to be reached and segment time for
each segment. Tow PV events and/or two time events can be set for a program.
0°C
50°C
EOFF
EON
30
Min.
30
Min.
20
Min.
30
Min.
30
Min.
35
Min.
30
Min.
100%
RH
Maximum value of
measured input
range (scale)
Minimum value of
measured input
range (scale)
0%
RL
PV high limit (110°C)
0:30 (EVENT ON)
1:20 (EVENT OFF)
(Note)
(Note)
Measured Input
Range (Scale) 100°C
(Note) Displayed only for DC voltage input.
Starting target setpoint value (SSP)
0 °C
Start code (STC) 0 (program operation begins with the starting target setpoint)
Junction code (JC) 0 (reset)
Segment No. 1234567891011 12 13 14 15 16
Target setpoint (SP)
50°C 50°C 100°C 100°C 50°C 50°C 0°C
Segment time (TM)
(hour.minute or
minute.second)
Use the TMU setup
parameter to set the
time unit.
0:30 0:30 0:20 0:30 0:30 0:35 0:30
Time event 1
(EV1=1)
EON1 0:30
EOF1 1:20
PV event 1
(EV1=0)
AL1
Can not be used in this example because Event 1 is used as time event.A1
HY1
Time event 2
(EV2=1)
EON2
Can not be used in this example because Event 2 is used as PV event.
EOF2
PV event 2
(EV2=0)
AL2 1(PV high limit)
A2 110°C
HY2 10°C
Example of Program Pattern Settings
Program Pattern Setting Table
Use a copy of the program pattern setting table to develop the program. This will allow you to
visualize the program. (Please copy the table and use it to develop your own programs.)
Device name
Program name
Model name
Serial No.
100%
0%
RH
Maximum value of
measured input
range (scale)
Minimum value of
measured input
range (scale)
RL
(Note)
(Note)
Measured Input
Range (Scale)
(Note) Displayed only for DC voltage input.
Starting target setpoint value (SSP)
Start code (STC)
Junction code (JC)
Segment No. 1234567891011 12 13 14 15 16
Target setpoint (SP)
Segment time (TM)
(hour.minute or minute.
second)
Use the TMU setup
parameter to set the time
unit.
Time event 1
(EV1=1)
EON1
EOF1
PV event 1
(EV1=0)
AL1
A1
HY1
Time event 2
(EV2=1)
EON2
EOF2
PV event 2
(EV2=0)
AL2
A2
HY2
2. Creating the Program
CAUTION
Before creating the program, reverify the Measured Input Type (IN), Maximum Value of
Measued Input Scale (RH) , Minimum Value of Measued Input Scale (RL), and Control
Mode (CTL) parameters.
Step 1:
Press the key for at least 1 second to reset
the program operation, and confirm that the
UP150 shows the operating display ➀, ➁or ➂.
Confirm that “RUN”
lamp is not lit.
Step 2:
To enter the program parameter setting display,
do key operation as follows.
[1] Press the key for at least 3 seconds to
display “PRG”.
[2] Press the key once to display “1”. The period
flashes while the value is being changed.
[3] Press the key once to display “SSP” in the
program parameter setting display.
Step 3:
Set the parameters from “SSP” to “WTZ” by using the
, and keys.
• Use the or key to change the value
of parameters.
• Use key to register the setpoint.
• When “creating program” is finished,
press the key for at least 3 seconds
to return to the operating display ➀.
The period flashes
during change.
The period is lit or
goes out after
registration.
3. Deleting the Program Segment
To delete a part of the program pattern, set the segment time of the segment to be deleted (“TMn”
n=1 to 16) to OFF, referring to “2. Creating the program.”
Note : If the segment time of the halfway segment is set to OFF, all of the following segment will not
be displayed. Be careful!

IM05C01F12-02E 3rd Edition Mar. 14, 2016-00
2
4. Start Program Operation
Step 2:
Press the key for at least 1
second.
“RUN” lamp is lit, and starts the
program operation.
Step 1:
Confirm that the controller
shows the operating display
➀, ➁ or ➂.
“Creating the program” must be finished
before starting program operation.
“RUN” lamp is lit.
5. Reset (Stop) Program Operation
Step 2:
Press the key for at least
1 second.
“RUN” lamp goes out, and
resets(stops) the program
operation.
Step 1:
Confirm that the controller is in
program operation.
“RUN” lamp goes out.
“RUN” lamp is lit.
Note:
➀“Program operation” mode can be changed (run/reset) by key
operation, communication or external contact input signal.
➁When the program operation is reset (stopped), control action
is also stopped, and the control output is to be 0% or OFF.
6. Description of Program Functions
Programming
Before you begin programming, determine whether your programs are created using the time unit of
“hour and minute” or “minute and second.” The controller is factory-set to the “hour and minute” time
unit. To create programs using the “minute and second” time unit, change the setpoint of the TMU
(Time Unit of Program) setup parameter to “1”.
Creating programs by setting target setpoint and segment time
As shown in the gure below, this method creates programs by setting a segment time and a target
setpoint on a segment-by-segment basis.
Target
setpoint
Time
PV
Target setpoint set for segment
immediately preceding
or the starting target setpoint if this is
the point of starting program operation Segment time
This single definite line is
referred to as a segment.
Conditions for Starting Program
1. Letting the controller run from a starting target setpoint
A starting target setpoint refers to a setpoint from which program operation begins. The controller
operates in such a manner that the setpoint changes to the target setpoint over the segment time
set for segment 1, irrespective of what the PV value is.
Controller Settings
Set the STC (Start Code) program parameter to “0”.
Segment 1 Segment 2
Program setpoint
Time
PV
Segment time
Target setpoint
Starting target setpoint
Start of program operation
2. Letting the controller start from the current PV and run according to time settings dened for
segment 1
Controller Settings
Set the STC (Start Code) program parameter to “2”.
Segment
1
Segment
2
Segment
3
Segment
4
Segment
5
Program setpoint
Target setpoint
e
d
b
a
Time
PV
c
Start
of program operation
Starting Point of Operation Controller Behavior
aBegins to run from point a according to the time setting dened for segment 1.
bBegins to run from point b according to the time setting dened for segment 1.
cBegins to run from point c according to the time setting dened for segment 1.
dBegins to run from point d according to the time setting dened for segment 1.
eBegins to run from point e according to the time setting dened for segment 1.
3. Letting the controller start from the current PV and run according to ramp settings dened for
segment 1
Controller Settings
Set the STC (Start Code) program parameter to “1”.
(1) If segment 2 is a soak segment
Program operation starts from any of the points A (SSP) to C. For other information, see the
following table.
Program pattern
PV
1
2
3
4
5
C
B
A(SSP)
Seg.1 Seg.2 Seg.4 Seg.5Seg.3
Time
Example Where Segment 2 is a Soak Segment
The starting point of program operation is determined by where the measured input value (PV) is
located at the time the operation starts.
Measured input value (PV) at startup of
program operation
Starting point of
program operation
1 C
2 C
3 C
4 C
5A (SSP)
(2) If segment 3 is a soak segment:
The starting point of program operation is any of points A (SSP) to E.
PV
1
2
3
4
5
C
D
E
B
A(SSP)
Seg.1 Seg.2 Seg.4Seg.3
Time
Example Where Segment 3 is a Soak Segment
PV
1
2
3
4
5
C
D
E
B
A(SSP)
Seg.1 Seg.2 Seg.4Seg.3
Time
Example With No Soak Segment

IM05C01F12-02E 3rd Edition Mar. 14, 2016-00
3
The starting point of program operation is determined by where the measured input value (PV) is
located at the time the operation starts.
Measured input value (PV) at startup of
program operation
Starting point of
program operation
1 E
2 D
3 C
4 B
5 A (SSP)
(3) If the segment consists of an ascending gradient (ramp) only:
The starting point of program operation is any of points A (SSP) to D.
PV
1
2
3
4
5
C
D
Note (see the table below)
B
A(SSP)
Seg.1 Seg.2
Time
Example Where the Segment Consists of an Ascending Gradient (Ramp) Only
The starting point of program operation is determined by where the measured input value (PV) is
located at the time the operation starts.
Measured input value (PV) at startup of
program operation
Starting point of
program operation
1 Program operation does not start up.
2 D
3 C
4 B
5 A (SSP)
(4) In the case of other program pattern is set.
The starting point of program operation is any of points A (SSP) to D.
PV
1
2
3
4
5
C
D
B
A(SSP)
Seg.1 Seg.2 Seg.4 Seg.5Seg.3
Time
PV
1
2
3
4
5
C
D
B
A(SSP)
Seg.1 Seg.2 Seg.4 Seg.5Seg.3
Time
The starting point of program operation is determined by where the measured input value (PV) is
located at the time the operation starts.
Measured input value (PV) at startup of
program operation
Starting point
of program operation
1 D
2 D
3 C
4 B
5 A (SSP)
PV Event Function List
PV event is the function to output the PV or deviation alarm related to the created program.
PV event
(alarm)
type
Action
“Opn” and “Cls” indicate that the
relay contact is opened and closed;
“(on)” and “(off)” indicate that
the lamp is on and off; and white
triangles indicate temperature
control setpoints.
PV event
type code
PV event
(alarm)
type
Action
“Opn” and “Cls” indicate that the
relay contact is opened and closed;
“(on)” and “(off)” indicate that
the lamp is on and off; and white
triangles indicate temperature
control setpoints.
PV event
type code
Closed
contact
during
PV event
(alarm)
Open
contact
during
PV event
(alarm)
Closed
contact
during
PV event
(alarm)
Open
contact
during
PV event
(alarm)
No alarm OFF
De-energized
on deviation
low limit
Hysteresis
Temperature setpoint
Deviation setting
Measured value
Opn (on)
Cls (off)
6
PV
high limit
Hysteresis
Alarm setting Measured value
Opn (off)
Cls (on)
1
PV
low limit
Hysteresis
Alarm setting Measured value
Opn (off)
Cls (on)
2
Deviation
high and
low limits
Hysteresis Hysteresis
Temperature setpoint
Deviation setting
Measured value
Cls
(on)
Opn
(off)
Cls
(on)
7
Deviation
high limit
Opn (off)
Hysteresis
Cls (on)
Measured value
Temperature setpoint
Deviation setting
3
Deviation
within
high and
low limits
Hysteresis Hysteresis
Temperature setpoint
Measured value
Opn (off)Opn (off)
Cls (on)
Deviation setting
8
Deviation
low limit
Cls (on)
Hysteresis
Opn (off)
Measured value
Temperature setpoint
Deviation setting
4
De-energized
on PV
high limit
Hysteresis
Opn (on)
Cls
(off)
Alarm setting
Measured value
9
De-energized
on deviation
high limit
Measured value
Temperature setpoint
Hysteresis
Deviation setting
Opn (on)
Cls (off)
5
De-energized
on PV
low limit
Hysteresis
Cls (off)
Opn (on)
Alarm setting
Measured value
10
Time Event
The time event feature begins countdown when a program starts running, and after the elapse of a
preset time, output an on-time event (contact output ON) or off-time event (contact output OFF).
The time of time event is not elapsed during “Hold” or “Wait” status. When the “Advance” is executed,
remaining time in the segment is canceled.
TM1 TM3TM2
Time
ON time OFF time
PV
SEG2SEG1 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Time event 1
ON time OFF time
Time event 2
TM4 TM5
CAUTION
(1) When you don’t want “event-OFF” at the end of program operation, set “OFF” to
time event 1 or 2 off time (EOF1 or EOF2) of segment.
(2) When you want “event-ON” at the start of program operation, set “0.00” to time
event 1 or 2 on time (EON1 or EON2) of nal segment 1.
(3) When the time of events on/off time exceeds the setting time of program, these
events do not work.
(4) Digital (Contact) output is OFF, when controller is in RESET mode.
(5) The previous event status are kept when controller is in Hold mode.
Wait Operation
During a segment transition, wait operation brings the transition to be next segment into a wait
(standby) state, using the wait zone, until the deviation is canceled. The wait zone is a span of
deviation that determines to what degree a PV input is tracked.
Wait operation is available only at a segment junction that transfers from ramp to soak.
Wait Zone WTZ
Wait Zone WTZ
Time event
SEGn–1 SEGn SEGn+1
The controller (UP150)
can move to the next
segment (SEGn+1) when
the PV reaches wait zone.
The time is not elapsed
Wait time
During the “wait”, the timer for the program pattern progress stops, so that time event (EVn) is held.
(RUN lamp ashes.)
The PV event does not stop even if the controller is in the “wait”.

IM05C01F12-02E 3rd Edition Mar. 14, 2016-00
4
HOLD Function
During program operation, the time of “segment time” can be stopped by “HOLD function”.
When the controller is in “Hold”, the time of time events are also stopped. (PV events do not stop
at this time.) When program operation is held, time event and segment time are extended only by
amount of the hold.
(1) “Hold” in soak segment
TM1 TM2 TM3
Time
ON time OFF time
SEG1
PV
SEG2 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Hold section
(timer stops)
Time event 1
TM4 TM5
(2) “Hold” in ramp segment
TM1 TM3
TM2 TM4 TM5
Time
ON time OFF time
PV
SEG2SEG1 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Hold section
(timer stops)
Time event 1
The SP value
does not change
in Hold section
Advance Function
Advance (moving program pattern forward 1 segment) can be executed by key operation or via
communication. If advance is executed at the nal segment, the system operates according to the set
junction code. If advance is executed during hold, hold is released. When advance is executed, time
and event move forward.
TM1 TM2 TM4TM3 TM5
Time
ON time OFF time
SEG1
PV
SEG2 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Time event 1
The time when “Advance”
is executed, the remaining
time of this segment
(SEG2) is canceled.
The program moves to
the start point of next
segment.
Effect on time events
When the ON/OFF action of time events is set in “time canceled section”, the status of time events
are changed, and these are kept in the next segment.
TM1 TM2 TM4TM3 TM5
Time
ON time OFF time
SEG1
PV
SEG2 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Time event 1
ON time OFF time
Time event 2
Time canceled
section
“Advance” is
executed.
The start point
of next segment (SEG3).
Junction Code
The operation at the end of program pattern can be specied by junction code (JC).
(1) Reset termination (JC = 0)
At program termination, the controller enters reset status. At this time, control output becomes 0%
or OFF, and event status is OFF.
(2) Hold termination (JC = 1)
At program termination, the system enters hold status. At this time, control output and time event
status are held (PV events do not stop at this time). The hold status continues until canceled by
key operation or external contact input (digital input). When hold status is canceled, control output
becomes 0% or OFF, and event status is OFF.
(3) Repeat (JC = 2)
At the program termination, the controller repeats execution of same program pattern. At th start
of program operation, PV starts up with gradient-priority. At the start of second time or later where
the repeat action is activated, the program operation always starts from “SSP” regardless of PV.
TM1 TM2 TM3 TM4 TM2
ON time OFF time
TM3 TM4
Time
TM1
SEG1
PV
SEG2 SEG3 SEG4 SEG2 SEG3 SEG4SEG1
PV
SP1 SP2
SP3 SP4
SP1 SP2
SP3 SP4
SSP
SSP
PV startup with gradient-priority
When “repeat”, always starts from “SSP”
Time event
7. Troubleshooting
In the event of an abnormality, perform the following checks as outlined by the owchart.
Is the controller defective?
Completely inactive?
Normal?
Contact us for repair Problem solved
Cancel the setting
Key operation failure?
Is the key
locked?
Communication
function included?
No communication capability
Normal?
Correct it
Check the terminal connection
of the power supply
Check key-lock
setting
Display failure? I/O signal failure?
Communication
failure?
Turn the power off,
then on
Check the communication-
related parameters
Verify the spec. of
communicating partner
Check the
communication wiring
Verify the I/O spec.
of controller
Verify the spec. of
I/O destinations
Check the model
and suffix codes
Check the power
supply voltage
Yes
Yes Yes
Yes
Yes Yes Yes
Yes Yes
No
No
No
No
No No No
No
Error Display During Operation
(1) If the controller displays one of the following, carry out the appropriate remedy for the particular
error.
Display Error content Remedy
P.Er
The parameter is abnormal Check the settings of all the parameters
and set them at their proper values.
B.o
Input burnout Check the sensor wiring and correct it.
OOO
PV over-scale
(PV exceeds its effective range.)
Check the input type and scale settings
and correct them.
UUU
PV under-scale
(PV falls below its effective range.)
Flashing
period
Communication failure
(for /RS option only)
Press any key to stop the ashing.
(2) The controller needs to be repaired if any of the indications in the table below appear.
In these cases, do not try to repair the controller yourself. Order a new controller or contact us for
repair.
Display Error content
Unknown (at power-on) CPU failure
All extinguished (at power-on) Power source failure
“Err” (at power-on) Calibration abnormal
Flashing “Err” (at power-on) RAM or ROM failure
Flashing “Err”
(during operation)
A/D converter failure,
RJC failure, or EEPROM failure
When Power Failure Occurred During Operation
● Momentary power failures shorter than 20ms (or shorter than 1ms for “/V24”) have no effect on
the controller operation (i.e., normal operation continues).
● For power failures of 20ms or longer (or of 1ms or longer for “/V24”), however the status will be
as follows.
(The controller action at power recovery is the same as at power-on.)
• Alarm (PV event) action: Continues
• Setting parameters: Maintained
• Auto-tuning: Canceled