YOKOGAWA UP150 User manual

1IM05C01F12-01E
User’s
Manual
IM 05C01F12-01E
Jun. 2004 2nd Edition
Please read through this user's manual to ensure correct usage of the controller and keep it handy for
quick reference.
1. Notice
2. What is on the Front Panel?
3. Installing the Controller
4. Panel Cutout Dimensions and External Dimensions
5. Wiring
6. Hardware Specifications
7. Key Operations
........................................................... 1
................................. 1
...................................... 1
..... 1
.......................................................... 2
..................................... 2
................................................ 3
Contents
Revision Record
IM 05C01F12-01E 1st Edition:Feb.’01
2nd Edition:Jun. ’04
Model UP150
Program Temperature Controller
Installation / Initial Settings
1. Notice
2. What is on the Front Panel ?
The following safety symbol is used both on the product and in this user's manual.
This symbol stands for “Handle with Care.”When displayed on the product, the operator should
refer to the corresponding explanation given in the user's manual in order to avoid injury or death
of personnel and/or damage to the product. In the manual the symbol is accompanied by an expla-
nation of the special care that is required to avoid shock or other dangers that may result in injury
or loss of life.
The following symbols are used in this manual only.
NOTE Indicates that operating the hardware or software in a particular manner may lead to
damage or result in system failure.
IMPORTANT Draws attention to information that is essential for understanding the operation and/or
features of the product.
■Exemption from Responsibility
Make sure that all of the precautions are strictly adhered to. Yokogawa Electric Corporation assumes no liability
for any damage resulting from use of the instrument in contradiction to the precautions.
Also, Yokogawa Electric Corporation assumes no liability to any party for any loss or damage, direct or indirect,
caused by the use or any unpredictable defect of the instrument.
a.
b.
h.
g.
c.
e.
d.
f.
i.
EV
RUN
a. PV display (red) Indicates PV (measured value) and character information such as parameter codes and
error codes. Indicates PV and “AT”alternately during Auto-tuning.
b. SP display (green)
Indicates SP (target setpoint), segment no., remaining segment time and parameter setpoints on SP display.
d. EV1, EV2 lamps (red) EV1 : Lit when event 1 (PV event 1 or Time event 1) is activated.
EV2 : Lit when event 2 (PV evnet 2 or Time evnet 2) is activated.
c. SEG lamp (green) Lit when the value of segment no. or remaning segment time is displayed.
e. RUN lamp (orange) Lit while the operation mode is “RUN”.
Flashing while the operation mode is “WAIT”.
f. HLD (hold) lamp (green) Lit while the operation mode is “HOLD”.
Name Function
■ Monitoring Parts
CAUTION
To prevent electric shock, the source of power to the controller must be turned off when mounting the controller
on to a panel.
NOTE
To install the controller, select a location where:
1. No-one may accidentally touch the terminals; 6. There are no resulting magnetic disturbances;
2. Mechanical vibrations are minimal; 7. The terminal board (reference junction compen-
3. Corrosive gas is minimal; sation element, etc.) is protected from wind;
4. The temperature can be maintained at about 23°C with 8. There is no splashing of water; and
minimal fluctuation; 9. There are no flammable materials.
5. There is no direct heat radiation;
Never place the controller directly on flammable items.
If the controller has to be installed close to flammable items or equipment, be
sure to enclose the controller in shielding panels positioned at least 150mm
away from each side. These panels should be made of either 1.43mm thick
metal-plated steel plates or 1.6mm thick uncoated steel plates.
● Mount the controller at an angle within 30°from horizontal with
the screen facing upward. Do not mount it facing downward.
3. Installing the Controller
150mm
150mm
150mm150mm
30°(MAX)
NOTE
Splash-proof construction is not available when the side-by-side close mounting method shown in the above
figure, is chosen for any of the controllers.
■ Checking Package Contents
Before using the product, check that its model & suffix codes are as you ordered.
Check the package contents against the list below.
•Program temperature controller
•Mounting bracket
•User's manual (this manual)
1
1
1
...............
................................
....................
Model
Model and Suffix Codes
Suffix code Description
UP150 Program Temperature Controller
–R
–V
–A
Relay output (time-proportional PID or on/off control)
Voltage pulse output (time-proportional PID)
4 to 20mA output (continuous PID)
NAlways N
Option
/EX
/RET
/RS
/V24
RUN/RESET switching, and HOLD program/cancel HOLD program switching
by external contacts
PV retransmission output in 4 to 20mA
Communication function (MODBUS, PC-Link, Ladder)
Power Supply 24V DC / 24V AC
Control output for standard type
Fixed code
Note1: /RS option and /EX option cannot be specified at the same time.
Note2: When specifying the /RS option, be sure to order the required number of copies of Communication Functions
User's Manual separeately.
(Note1)
(Note1)(Note2)
4. Panel Cutout Dimensions and External Dimensions
max. 61
Panel thickness
max. 47.8 max. 44.8
max. 44.8
10012
1 to 10
Unit: mm
1. General Mounting
min. 70
min. 70
45
+0.6
0
45
+0.6
0
25
25
[(N–1) × 48 + 45]
+0.6
0
+0.6
0
45
2. Side-by-side Close Mounting
(Splash-proof construction is unavailable)
N is the number of controllers.
If N>5, then measure the actual length.
48
48
EV
RUN
1. Affix the bracket over the back
end of the controller. 2.
Push the bracket to the panel,
and then secure the bracket
into position.
Panel
Bracket
UP150
[ How to remove the bracket ]
To remove the bracket, push down the center of the upper and lower parts
of the controller softly. The bracket is released from the latch.
■ Mounting the Controller
g. Data change key (or Reset key)
•Pressing this key for more than 1 second (in operating display) stops (resets) the
program operation.
•Changes the program setpoints(SP) and the parameter setpoints.
•Pressing this key increases the parameter setpoint.
Holding down the key will gradually increase the speed of changes.
h. Data change key (or Run key) •Pressing this key for more than 1 second (in operating display) starts (runs) the program
operation.
•Changes the program setpoins(SP) and the parameter setpoints.
•Pressing this key decreases the parameter setpoint.
Holding down the key will gradually decrease the speed of changes.
i. SET/ENT key
(data registering key) •Switches the operating displays ➀, ➁and ➂.
•Registers the data value changed using the data change keys.
•Switches between parameter setting displays sequentially.
•Pressing the key for 3 seconds or longer in the operating display retrieves the operating
parameter setting display.
•Pressing the key for 3 seconds or longer in operating, setup or program parameter
setting display transfers back to operating display ➀.
Name Function
■ Operating Parts (See 7. Key operations)

2
IM05C01F12-01E
● Cable Specifications and Recommended Products
● Recommended Terminals
Use M3.5 screw-compatible crimp-on terminals with an insulating sleeve, as shown below.
Power supply and relay contact output 600V vinyl insulated wire/cable, JIS C3307, 0.9 to 2.0mm2
Shielded wire (3-wire), UL2482 (Hitachi cable)
Thermocouple input Shielded compensating lead wire, JIS C1610
RTD input
Other signals Shielded wire
7mm or less 7mm or less
ø3.7mm ø3.7mm
CAUTION
1) Before you start wiring, turn off the power source and use a tester to check that the controller and cables are
not receiving any power in order to prevent electric shock.
2) For safety, be sure to install a circuit breaker switch (of 5A and 100V AC or 220V AC, and that conforms to
IEC60947) near the instrument so as to be operated easily, and clearly indicate that the device is used to de-
energize the instrument.
3) Wiring should be carried out by personnel with appropriate electrical knowledge and experience.
NOTE
1) Use a single-phase power source. If the source has a lot of noise, use an isolation transformer for the primary
side and a line filter (we recommend TDK’s ZAC2205-00U product) for the secondary side. When this
noise-prevention measure is taken, keep the primary and secondary power cables well apart. Since the
controller has no fuse, be sure to install a circuit breaker switch (of 5A and 100V AC or 220V AC, and that
conforms to IEC standards) and clearly indicate that the device is used to de-energize the controller.
2) For thermocouple input, use shielded compensating lead wires. For RTD input, use shielded wires which
have low resistance and no resistance difference between the 3 wires. See the table given later for the
specifications of the cables and terminals and the recommended products.
3) The control output relay cannot be replaced even though it has a limited service life (100,000 relay contacts
for the resistance load). Thus, an auxiliary relay should be used so that the load can be turned on and off.
4) When using an inductive load (L) such as an auxiliary relay and solenoid valve, be sure to insert a CR filter
(for AC) or diode (for DC) in parallel as a spark-rejecting surge suppressor to prevent malfunctions or
damage to the relay.
5) When there is the possibility of being struck by external lightening surge, use the arrester to protect the
instrument.
IMPORTANT
Always fix a terminal cover bracket to the UP150 controller before wiring if an optional anti-electric-shock
terminal cover (part number: L4000FB) is used.
5. Wiring
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
EV2
EV1
COM
PV or Time Event Outputs
11
12
13
External Contact Inputs
3
4
5
RUN
HOLD
HOLD program when DI=ON.
Cancel HOLD program when DI=OFF.
Starts program (RUN) when DI=ON.
Resets program (RESET) when DI=OFF.
COM
When “/EX”is specified.
Can be used when DIS parameter is ON.
4 to 20 mA Output
Voltage Pulse Output
Control Output
Specify one for the output signal type.
14
15
+
–
14
15
+
–
Relay Contact Output
14
15
NO
COM
RS-485
3
4
5
RSB(+)
RSA(–)
SG
When “/RS”is specified.
■Standard Type (Models UP150-ⵧN)
Power Supply
9L
N
10
100-240V AC
9
10
AC/DC 24V
+
–
CAUTION
To prevent damage to the controller,
never provide 100-240V AC power supply
for power supply AC/DC 24V model (when
⬙/V24⬙is specified).
NOTE
The and stand for the polarity
for DC 24V power supply.
+
–
TC Input RTD Input
7
8
6
7
8
+
–
B
b
A
Universal input-selectable
input type
DC mV or V Input
7
8
+
–
Measured Value (PV) Input
When “/RET”
is specified.
PV Retransmission Output
+
–
1
2
4 to 20 mA DC
(model UP150-RN) (model UP150-AN)
(model UP150-VN)
when /V24 option is specifed.
NOTE
Do not use unassigned terminals as relay terminals.
7
8
Note: Connecting a 250 Ωresistor to the terminals is
optional.
Model: X010-250-2 (resistor with M3.5 crimp-on terminal
lugs)
* When receiving 4-20 mA DC current signals,
set the PV input type to 1-5 V DC (setpoint “22”).
Receiving 4-20 mA DC Current
Signals with the Controller
250 Ω4-20mA
-
+
If the power is turned on, when the RUN/RESET external contact
input is ON, the controller is in runnig state. But Hold/Cancel
hold external contact input is ON, the controller is in cancelling
state.
6. Hardware Specifications
•
Input: 1 point
•
Input type: Universal; can be selected by software
•
Input accuracy (at 23 ±2°C ambient temperature)
•Thermocouple: ±2°C ±1digit
However,
•
±4°C for thermocouple input –200 to –100°C
• ±3°C for thermocouple input –100 to 0°C
• ±5°C for types R and S (±9°C for 0 to 500°C)
• ±9°C for type B (accuracy is not guaranteed for 0 to 400°C)
•RTD: ±1°C ±1digit
•Voltage(mV, V) : ±0.3% ±1digit
•
Sampling period for measured value input: 500ms
•
Burn-out detection: Functions for thermocouple or RTD input
(burn-out upscale only; cannot be switched off)
•
Input resistance: 1MΩor greater for thermocouple
or DC mV input. Approx. 1MΩfor DC V input
•
Maximum allowable signal source resistance :
250
Ω for thermocouple or DC mV input
2k
Ω for DC V input
•
Maximum allowable wiring resistance for RTD input:
10Ω/wire (The resistance values of three wires must be the same.)
•
Allowable input voltage: ±10V DC for thermocouple or DC mV input
±20V DC for DC V input
•
Noise rejection ratio: Normal mode noise: Min. 40dB
(50/60Hz) Common mode noise: Min. 120dB
(Min. 90dB for DC V input)
•
Error of reference junction compensation:±1.5°C (at 15-35°C)
±2.0°C (at 0-50°C)
The reference junction compensation cannot be switched off.
•
Applicable standards:
Thermocouple and resistance temperature detector(RTD)
JIS/IEC/DIN (ITS90)
•
Output: 1 point
•
Output type: Choose one from (1) to (3) below:
(1) Relay contact output
Contact capacity: 3A at 240V AC or 3A at 30V DC
(with resistance load)
Note: The control output relay cannot be replaced by users.
(2) Voltage pulse output
On voltage: 12-18V DC load resistance: 600Ωor greater
Off voltage: 0.1V DC or less short-circuit current: approx. 30mA
(3) Current output
Output signal: 4 to 20mA
Maximum load resistance: 600Ω
Output accuracy: ±0.3% of span
(at 23±2°C ambient temperature)
Measured Value (PV) Input
Event Functions
Accuracy of Program Time
Control Output
The retransmission output is provided only when
the /RET option is specified.
•
Output signal: Measured value in 4-20mA DC,
can be scaled.
•
Maximum load resistance: 600Ω
•
Output accuracy: ±0.3% of span
(at 23±2°C ambient temperature)
Retransmission Output
•
Safety: Compliant with IEC/EN61010-1: 2001,
approved by CSA1010, approved by UL508.
Installation category : CAT. II (IEC/EN61010,
CSA1010) Pollution degree : 2 (IEC/EN61010,
CSA1010)
Measurement category : I (CAT. I : IEC/EN61010)
Rated measurement input voltage : 10V DC
max.(across terminals), 300V AC max.(across ground)
Rated transient overvoltage : 1500V (Note)
Note : It is a value on the safety standard which is
assumed by IEC/EN61010-1 in measurement category
I, and is not the value which guarantees an apparatus
performance.
Caution: This equipment has Measurement category I,
therefore do not use the equipment for measurements
within measurement categories II, III and IV.
•
EMC standards: Com
p
lies with EN61326
.
The instrument continues to operate at a measurin
g
accurac
y
of within
±
20% of the ran
g
e durin
g
tests
.
Safety and EMC Standards
The communication function is provided only when the
/RS option is specified. (For details, read the user's manual
of the communications functions IM 05C01E12-10E.)
■Communication Protocol
•
Personal computer link: Used for communication with a
personal computer, or UT link module of the FA-M3
controller (from Yokogawa Electric Corporation).
•
Ladder communication: Used for communication with a
ladder communication module of the FA-M3, or a
programmable controller (PLC) of other manufacturers.
•
MODBUS communication: Used for communication with
equipment featuring the MODBUS protocol.
■Communication Interface
•
Applicable standards: Complies with EIA RS-485
•
Number of controllers that can be connected: Up to 31
•
Maximum communication distance: 1,200m
•
Communication method: Two-wire half-duplex,
start-stop synchronization, non-procedural
•
Baud rate: 2400, 4800, or 9600 bps
±2% of program time
Communication Function
■Normal Operating Conditions
•
Warm-up time: At least 30 minutes
•Ambient temperature:0-50°C (0-40°C when
mounted side-by-side)
•Rate of change of temperature: 10°C/h or less
•
Ambient humidity: 20-90% RH (no condensation allowed)
•
Magnetic field: 400A/m or less
•
Continuous vibrations of 5 to 14Hz: Amplitude of 1.2mm or less
•
Continuous vibrations of 14 to 150Hz: 4.9m/s
2
(0.5G) or less
•
Short-period vibrations: 14.7m/s
2
(1.5G) for 15 seconds or less
•
Shock: 98m/s
2
(10G) for 11 milliseconds or less
•
Mounting angle: Upward incline of up to 30
degrees; downward incline is not allowed.
•
Altitude: 2000m or less above sea level
■ Maximum Effects from Operating Conditions
(1) Temperature effects
•
Thermocouple, DC mV and DC V input: ±2µV/°C
or ±0.02% of F.S./°C, whichever is larger
•
Resistance temperature detector: ±0.05°C/°C
•
Analog output: ±0.05% of F.S./°C
(2) Effect from fluctuation of power supply voltage
(within rated voltage range)
•
Analog input: ±0.2µV/V or ±0.002% of F.S./V,
whichever is larger
•
Analog output: ±0.05% of F.S. /V
■ Transportation and Storage Conditions
•
Temperature: –25 to 70°C
•
Humidity: 5 to 95% RH (no condensation allowed)
•
Shock: Package drop height 90cm (when packed in
the dedicated package)
Environmental Conditions
Contact Inputs
The contact inputs are provided only when the
/EX option is specified.
•
Functions: (1) HOLD/Cancel HOLD switching
(2) RUN/RESET switching
•
Input: 2 points (with the shared common terminal)
•
Input type: Non-voltage contact or transistor contact input
•
Contact capacity: At least 12V/10mA
•
On/off judgment: On state for 1kΩor less; off state
for 20kΩor greater
Construction, Mounting, and Wiring
•
Construction: Dust-proof and drip-proof front
panel conforming to IP65.
For side-by-side close installation the
controller loses its dust-proof and drip-proof
protection.
•
Casing: ABS resin and polycarbonate
•
Case color: Black
•
Weight: approx. 200g
•
Mounting: Flush panel mounting
•
Wiring: Screw terminals
Power Supply and Isolation
■ Power Supply
Note 1: The primary terminals are the power supply terminals and
event output terminals.
The secondary terminals are the analog input and output terminals,
the voltage pulse output terminals, and the contact input terminals.
Note 2: AC/DC 24V terminals are secondary terminals.
Maximum power consumption
Voltage
Frequency
Between primary terminals
and secondary terminals
(See Notes 1 and 2.)
Between primary terminals
and secondary terminals
(See Notes 1 and 2.)
50 or 60Hz
Non-volatile memory
1500V AC
for 1 minute
20MΩor more at
500V DC
Memory
Withstanding
voltage
Insulation
resistance
Power
supply
■ Isolation
The bold lines below indicate reinforced isolation, and
the broken line indicates functional isolation.
Note: Neither the measured value input terminals, nor 2 input
terminals for the /EX option are isolated from the
internal circuit.
•
Measured value input
terminals
•
2 input terminals
for /EX
•
Internal circuit
•
Control output
terminals
(relay contacts)
•
Event output
terminals
(2 relay contacts)
•
Control output terminals:
4-20 mA/Voltage pulse
•
Retransmission output terminals:
4-20 mA
•
RS-485 terminals
for /RS
Rated at 100-240VAC (±10%)
AC/DC 24V, 20 to 29V of
allowable range when
⬙/V24⬙is specified.
8VA max. (4W max.)
3W max. when
⬙/V24⬙is specified.
•
Power supply
terminals
(100-240V AC)
•
Power supply
terminals AC/DC 24V
(When ⬙/V24⬙is specified)
■PV Event Functions
PV event types: 10 types
PV high limit, PV low limit, Deviation high
limit, Deviation low limit, De-energized on
deviation high limit, De-energized on
deviation low limit, Deviation high and low
limits, Deviation within high and low limits,
De-energized on PV high limit, De-energized
on PV low limit
■Time Event Functions
The time event function begins countdown
when a program operation starts, and after the
elapse of a preset time, outputs an on-time
event signal (contact output: ON) or off-time
event signal (contact output: OFF).
•
PV and Time event outputs: 2 relay contacts
Relay contact capacity: 1A at 240V AC or 1A
at 30V DC (with resistance load)
(COM terminal is common)
Note: The PV and time event output relays
cannot be replaced by users.
1
2
3
4
Measurement cate
g
or
y
C
AT
.
1
CAT.2
CAT.3
CAT.4
Remarks
Appliances, portable equipments, etc.
Distribution board, circuit breaker, etc.
Overhead wire, cable systems, etc.
Descriptio
n
For measurements performed on circuits not directl
y
connected to MAINS
.
For measurements performed on circuits directly connected to the low voltage installation.
For measurements performed in the building installation.
For measurements performed at the source of the low-voltage installation.
Internal Wirin
g
Entr
a
n
ce
C
abl
e
4
3
1
T
2

3IM05C01F12-01E
CAUTION
To prevent electric shock, the controller should be mounted on the panel so as not to accidentally touch the
terminals when power is being applied.
7. Key Operations
Setting
value
(PRG=0)
(PRG=1)
PRG
1
Press the
key
to move
between items.
Note
Note
CTL=ONF
(on/off
control)
Displayed when
the operation mode
is “RUN”.
Displayed when
the operation mode
is “RUN”.
CTL=PID
(PID control)
EV1=0 EV1=1
EV2=0 EV2=1
LOC=
When
–1
When LOC=–1 ,
transfers to the
setup parameter
setting display
Press the
key
to move
between items.
When “In”appears, press the
key to display the measured input
range code you want to use, then
press the key to register it.
After this operation, the controller
shows the operating display 1 .
When input range code has been already set, the
operating display 1 shown below appears.
Operating display 1
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Press the
key for
at least 3 seconds.
(To operating
display 1 )
Note
Press the
key
to move
between items.
Note: If no key is pressed for a period of
two minutes or more while in the
operating, setup or program
parameter setting display, the
controller automatically returns to
operating display 1 .
Displayed when the
operation mode is “Reset”.
To program parameter
setting display
Measured input
value(PV)
Press the
key
for at least
3 seconds.
Target setpoint(SP)
KeyKey
Key
segment 1
PV evnet 1 time
evnet 1
time
evnet 2
PV evnet 2
segment 2
segment 3
segment 4
segment 5
segment 6
target setpoint
of segment 1
segment time
of segment 1
is displayed
?
YesNo
Power ON
A
Operating Parameter Setting Display Setup Parameter Setting Display
HOLD
ADV
CTL
HYS
Displayed for time-
proportional PID control
CT
Displayed when I=OFF
MR
Displayed for the /EX option.
DIS
Displayed when DC voltage
input range code is set.
DP
RH
RL
Displayed for the /RET option.
RTH
RTL
AT
P
I
D
FL
BS
LOC
IN
SPH
SPL
TMU
Not displayed when CTL=ONF
(on/off control)
SC
DR
Displayed for the /RS option
PSL
ADR
BPS
PRI
STP
DLN
NOTE
Program Parameter Setting Display
AL1
A1
HY1
AL2
A2
HY2
EON1
EOF1
EON2
EOF2
EV1
EV2
SSP
STC
SP1
TM1
SP2
TM2
SP3
TM3
SP4
TM4
SP5
TM5
SP6
TM6
JC
WTZ
Set ⬙-1⬙to enter the setup parameter setting
display. But if ⬙LOC=2⬙is already set, the
parameter value can not be changed by setting
⬙LOC=-1⬙only. To change the parameter value,
set ⬙LOC=0 or 1⬙at first (for disabling keylock),
then set ⬙LOC=-1⬙once again.
NOTE
SEG lamp is lit
Operating display 2
Measured input
value(PV)
Segment No.
at present
Operating display 3
Measured input
value(PV)
Remaining
segment time
"hour,minute" or
"minute,second"
A
1
Operating Display
At first
EV
RUN
SEG lamp is lit
SP7
TM7
SP8
TM8
SP9
TM9
SP10
TM10
SP11
TM11
SP12
TM12
SP13
TM13
SP14
TM14
SP15
TM15
SP16
TM16
segment 7
segment 8
segment 9
segment 10
segment 11
segment 12
segment 13
segment 14
segment 15
segment 16
EV
RUN
EV
RUN
EV
RUN
In program parameter setting display,
if ”TMn”(n=1 to 16) is set to OFF,
the controller goes to ”EV1”.
NOTE
NOTE
Changing certain setup parameters may automatically initialize the operating and program parameters. Therefore,
after you change the setup parameters, always check the operating parameter and program parameter setpoints to
find out if appropriate values have been set for them. If the operating parameters and program parameters have
been initialized, set them to their appropriate values.
●UP150 Measured Input Ranges
For example, to select
thermocouple type J (°F),
set the range code to 35.
OFF
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
Thermocouple
RTD
DC voltage
K
J
T
E
R
S
B
N
L
U
Platinel 2
Pt100
JPt100
0 to 100mV
0 to 5V
1 to 5V
0 to 10V
–270 to 1370°C
0.0 to 600.0°C
0.0 to 400.0°C
–199.9 to 200.0°C
–199.9 to 999.9°C
–199.9 to 400.0°C
–199.9 to 999.9°C
0 to 1700°C
0 to 1700°C
0 to 1800°C
–200 to 1300°C
–199.9 to 900.0°C
–199.9 to 400.0°C
0 to 1390°C
–199.9 to 850.0°C
0.0 to 400.0°C
–199.9 to 200.0°C
–19.9 to 99.9°C
–199.9 to 500.0°C
–300 to 2500°F
32.0 to 999.9°F
32.0 to 750.0°F
–300 to 400°F
–300 to 2100°F
–300 to 750°F
–300 to 1800°F
32 to 3100°F
32 to 3100°F
32 to 3200°F
–300 to 2400°F
–300 to 1600°F
–300 to 750°F
32 to 2500°F
–199.9 to 999.9°F
32.0 to 750.0°F
–300 to 400°F
–199.9 to 999.9°F
0.0 to 100.0
0.000 to 5.000
1.000 to 5.000
0.00 to 10.00
User-scalable
Input type Range
(
°C
)
Range
(
°F
)
Range code (°C)Range code (°F)
EV
RUN
Unspecified
IMPORTANT
The program temperature controller is shipped with the parameters set at the factory-set defaults. Check the
default values against the “Parameter Lists”in the following page, and change the parameter settings that need
to be changed.
This section explains how to set and register parameter values.
The procedure for changing Control Mode (CTL) can be found on “Changing Control Mode (CTL).”
You can set the other parameters in the same way.
There are no parameter displays for parameters specific to functions, such as the optional external contact inputs
functions, if they were not selected at ordering.
(1) You can move between the parameters in each parameter setting display using the key.
(2) To change the parameter setpoint,
(i) Change the display value with the or key (the period flashes).
(ii) Press the key to register the setpoint.
(3) In the operating display 1 , 2 or 3 , pressing the key for at least 3 seconds retrieves the operating parameter setting
display.
(4) In the operating parameter setting display, pressing the key for at least 3 seconds transfers back to the
operating display 1 .
Registering the parameter PRG to “1”retrieves the program parameter setting display.
Registering the key-lock parameter LOC to “–1”retrieves the setup parameter setting display.
(5) In the setup parameter setting display, pressing the key for at least 3 seconds transfers back to the operating display 1 .
(6) In the program parameter settting display, pressing the key for at least 3 seconds transfers back to the
operating display 1 .
NOTE
At power-on, the program temperature controller displays the operating display 1 , but if the measured input
type setting remains OFF, “IN”appears. In this case, press the key to display the measured input range
code you want to use, then press the key to register it. (Refer to the flowchart below.)

4
IM05C01F12-01E
CTL Control mode ONF(0): On/off control
PID(1): PID control
OFF(0): Cancel Hold
ON(1): Hold
(Displayed when a program operation is started.)
PID(1)
AT Auto-tuning OFF(0): Stop auto-tuning
ON(1): Start auto-tuning
(Displayed when a program operation is started.) OFF(0)
P
Proportional
band 1°C/°F to the temperature that corresponds to 100% of the
measured input range (scale) span 5% of measured input
range (scale) span
IIntegral time 1 to 3600 seconds;
OFF(0): No integral action 240 seconds
D
Derivative
time
1 to 3600 seconds;
OFF(0): No derivative action 60 seconds
MR Manual reset
50.0%
–100 to 100%
HYS
Hysteresis for
on/off control 0°C/°F to the temperature that corresponds to 100% of the measured input range (scale) span
0.5% of measured
input range (scale)
span
CT
Control output
cycle time 1 to 240 seconds 30 seconds
FL PV input filter OFF(0), 1 to 120 seconds OFF(0)
BS PV input bias –100 to 100% of measured input range (scale) span 0% of measured input
range (scale) span
LOC
Key lock 0
(1) Operating Parameters
HOLD
Program hold OFF(0)
OFF(0): Not execute advance
ON(1): Execute advance
(Displayed when a program operation is started.)
ADV
Segment
advance OFF(0)
Program
parameter
setting
0: Go to “CTL”setting display.
1: Enter the program parameter setting display
(Displayed when a program operation is stpped.) 0
PRG
0: No key lock (Note)
1: No key lock (Note)
2: Prevents all parameter changing operations
–1: Set ⬙-1⬙to enter the setup parameter setting display.
But if ⬙LOC=1 or 2⬙is already set, the parameter value can
not be changed by setting ⬙LOC=-1⬙only. To change the
parameter value, set ⬙LOC=0⬙at first (for disabling keylock),
then set ⬙LOC=-1⬙once again.
(Note) Both 0 and 1 are No key lock.
■Parameter Lists
Code Setting range and unit Default User settingName
Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameters changed rather frequently during operation.
When creating a program, set the prameter PRG=1 to display the
program parameter setting display.
IN
Measured input
type
1 to 23, 31 to 48
(See measured input range code list.) (See page3)
OFF(0): No input
(If no measured input type is specified at the time of ordering,
you must set the measured input type.)
OFF(0) or
the input range code
specified with order
DIS DI-function
selection
OFF(0):Function of /EX does not work
ON(1):Terminals (3)-(5) Hold when DI=ON
Cancel hold when DI=OFF
Terminals (4)-(5) Start program operation when DI=ON
Stop program operation when DI=OFF
Note: When DIS=ON, the operation mode can not be changed by
key operation. However, only the RESET key is operable.
OFF(0)
SC SUPER
function ON(1): Uses the SUPER function
OFF(0): Does not use SUPER function OFF(0)
DR
Direct/reverse
action 0: Reverse action
1: Direct action 0
TMU Program time
unit
Sets the time unit of a program.
0: hour,minute
1: minute,second 0
RTH
RTL
RL
RL
DP
ADR Controller
address
1 to 99
However, the number of controllers that can be connected per
host device is 31 at the maximum. 1
BPS Baud rate
2.4(0): 2400 bps
4.8(1): 4800 bps
9.6(2): 9600 bps 9.6(2)
PRI Parity NON(0): Disabled
EVN(1); Even parity
ODD(2): Odd parity EVN(1)
STP Stop bit 1 or 2 bits 1 bit
DLN Data length 7 or 8 bits
•8 bits when ladder, MODBUS (RTU)
•7 bits when MODBUS (ASCII) 8 bits
PSL
Protocol
selection
0: PC-link communication
1: PC-link communication with sum check
2: Ladder communication
3: MODBUS in ASCII mode
4: MODBUS in RTU mode
0
(2) Setup Parameters
Code Name Setting range and unit Default User setting
Decimal point
position of
measured input
0: No decimal place (nnnn)
1: One decimal place (nnn.n)
2: Two decimal places (nn.nn)
3: Three decimal places (n.nnn)
1
Maximum value
of measured
input scale 100.0
Minimum value
of measured
input scale –1999 to (RH –1) 0.0
(Displayed at voltage input)
(RL + 1) to 9999
(Displayed at voltage input)
(Displayed at voltage input)
Maximum value
of retransmission
output
Minimum value
of retransmission
output
Temperature input : Within measured input range
Voltage input : (RTL+1digit) to max. value of measured input
scale (RH)
Min. value of measured input scale (RL) to (RTH-1digit)
However, RTL<RTH
Maximum value of
measured input range
(scale)
Minimum value of
measured input range
(scale)
SPH
SPL
Maximum value
of program
setting range
Minimum value
of program
setting range
(SPL+1digit) to max. value of measured input range (scale).
Min value of measured input range (scale) to (SPH-1digit)
Unit:°C/°F
Note that SPL<SPH
Place limits on the program setting range within the measured
input range (scale) to prevent a program setpoint from being
beyond the limits of setting range by mistake.
Maximum value of
measured input range
(scale)
Minimum value of
measured input range
(scale)
Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameter rarely changed in normal use after once having been set.
Measured input range
PV retransmission range
(Factory-set default)
PV retransmission range
(after scaling)
RTL
RTL
Minimum value
of measured input
range (scale)
Maximum value
of measured input
range (scale)
RTH
4mA 20mA
RTH
PV retransmission output
(4 to 20mA)
…… …… …… …… ……
*Note
STC Start code
0:
Program operation begins with the starting target setpoint.
1:Ramp-prioritized PV start
(program operation begins with the PV value by giving
priority to the ramp of segment 1)
2:Time-prioritized PV start
(program operation begins with the PV value by giving
priority to the time of segment 1)
0
SSP
Starting target
setpoint 0 to 100% of measured input range (scale) spanUnit:°C/°FMin. value of
measured input range
(scale)
SP1
Target setpoint 1
0 to 100% of measured input range (scale) spanUnit:°C/°FMin. value of
measured input range
(scale) Use the table blow
Use the table blow
Use the table blow
Use the table blow
TM1 Segment time 1 OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is to be set in ”TMU”parameter. OFF(-1)
OFF(-1)
SP16
Target setpoint 16
0 to 100% of measured input range (scale) spanUnit:°C/°FMin. value of
measured input range
(scale)
TM16
Segment time 16
OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is to be set in ”TMU”parameter.
JC Junction code 0: Reset
1: Hold
2: Repeat (repeat endlessly) 0
WTZ
*Note: •The setting range (scale) and unit of SPn (n=2 to 15) are same as those of SP1 (and SP16)
•The setting range (scale) and unit of TMn (n=2 to 15) are same as those of TM1 (and TM16)
■User Setting Table of Target SP and Segment time
SP n (n=1 to 16)
n=1 n=2 n=3 n=4 n=5 n=6 n=7 n=8 n=9 n=10 n=11 n=12 n=13 n=14 n=15 n=16
TM n (n=1 to 16)
Wait zone OFF(0) or 0 to 10% of measured input range (scale) span OFF(0)
A1 PV event 1
setpoint
•PV alarm: Min. value of measured input range (scale) to
Max. value of measued input range (scale)
•Deviation alarm:
–100 to 100% of measured input range (scale) span
Unit: °C/°F
0: PV event
1: Time event
Max. value of
measured input range
(scale) (PV alarm)
HY1 PV event 1
hysterisis 0 to 100% of measured input range (scale) spanUnit:°C/°F0.5% of measured
input range (scale)
span
EON1 Time event 1
on time OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is the same as that of the program. OFF(-1)
EOF1 Time event 1
off time OFF(-1) (Note) or 0.00 to 99.59 (hour,min. or min,second)
Note: Time event 1 does not stop when “OFF”is set. OFF(-1)
EV2 Event 2 type 0: PV event
1: Time event 0
AL2 PV event 2 type OFF(0) or 1 to 10 (see the table of PV event function list
in User's Manual for Programming/Operation) 2
A2
PV event 2
setpoint
•PV alarm: Min. value of measured input range (scale) to
Max. value of measued input range (scale)
•Deviation alarm:
–100 to 100% of measured input range (scale) span
Unit: °C/°F
Max. value of
measured input range
(scale) (PV alarm)
HY2 PV event 2
hysterisis 0 to 100% of measured input range (scale) spanUnit:°C/°F0.5% of measured
input range (scale)
span
EON2
Time event 2
on time OFF(-1) or 0.00 to 99.59 (hour,min. or min,second)
Time unit is the same as that of the program. OFF(-1)
EOF2 Time event 2
off time OFF(-1) (Note) or 0.00 to 99.59 (hour,min. or min,second) Note: Time event 2 does not stop when “OFF”is set. OFF(-1)
EV1 Event 1 type 0
OFF(0) or 1 to 10 (see the table of PV event function list
in User's Manual for Programming/Operation)
AL1 PV event 1 type 1
Code Setting range and unit Default User settingName
(3) Program Parameters
Numbers in ( ) are the parmeter setpoints that apply when the
communication function is used. Ex. OFF(0), ON(1)
Parameters for creating a program.
Parameter Function Parameter Function
Control mode
CTL
UP150 has two control mode.
Select one from the following:
a. PID control (PID)
b. On/off control (ONF)
Manual reset
MR
You can set this parameter only for control
without an integral action (when registered as
CTL=PID and I=OFF). The controller outputs the
manual reset (MR) value when PV=SP. For
example, if you set MR=50%, the controller
outputs (OUT) 50% when PV=SP.
Hysteresis for
PV evnets 1 and 2
HY1,
HY2
The PV events are output as relay outputs. Since a
relay has a limited service life, excessive on/off
actions will shorten the life of a relay. To prevent
this, you can set a hysteresis band for both PV
evnets 1 and 2 to moderate excessive on/off
actions .
DI-function
selection
DIS
•When DIS=ON, Mode can be switched by only
external contact input signal.
•In order to switch the Mode by key operation,
OFF must be set at DIS.
Note: UP150 can be switched into “RESET”
mode by key operation even if DIS=ON.
SUPER
function
selection
SC
The SUPER function is effective in the following cases:
a. An overshoot must be suppressed.
b. The rise-up time needs to be shortened.
c. The load often varies.
Note 1: The SUPER function will not work when
on/off control is selected, or I or D
constants is set at OFF in PID control.
Note 2: For some types of systems, the SUPER
function may not be so useful. If this is
the case, turn off the function.
Time event n*
on time
n*=1 or 2
EON1
EON2
Time event n*
off time
n*=1 or 2
EOF1
EOF2
The time event feature begins countdown when a
program starts running, and after the elapse of a
preset time, output an on-time event signal
(contact output ON) or off-time event signal
(contact output OFF).
Hysteresis for
on/off control
HYS
For on/off control (CTL=ONF), you can set a
hysteresis around the on/off point (SP) to prevent
chattering.
On/off point (Program SP)
Hysteresis
ON
OFF
The cycle time is the period of on/off repetitions of
a relay or voltage pulse output in time proportional
PID control. The ratio of the ON time to the cycle
time is proportional to the control output value.
Cycle time
t ON
t OFF
Control output
cycle time
CT
PV input bias
BS
This function adds a bias value to the measured
input value, and the result is used for display and
control computation.
This function is useful for carrying out fine
adjustment when the PV value is within the
required accuracy but it differs from the value
obtained by other equipment.
PV value inside the controller measured input value PV input bias +=
ON :HOLD, OFF: Cancel HOLD
COM
3
4
5
ON:RUN,OFF:RESET
SEG1 SEG2 SEG3 SEG4 SEG5
Time
Program
pattern
Time
event ON time OFF time
Time Event Diagram
2-seconds filterInput 10-seconds filter
PV input filter
FL
This function should be used when the PV display
value may fluctuate greatly, for example, when the
measured input signal contains noise. The filter is
of the first-order lag type, and FL sets the time
constant. If a larger time constant is set, the filter
can remove more noise.
Maximum/minimum
value of
measured
input scale
RH,
RL
Decimal point
of measured
input
DP
For DC voltage input, the input signal can be scaled for the
particular engineering unit. For example, if you set the input
type (IN) at range code 22, the initial range is 0.0 to 100.0.
a.
Using DP, set the decimal point position fit for the
engineering unit you want to use. (In the example below,
the 2 digits to the right of the decimal point)
b. Next, register the scale values of the measured input scale using
RH and RL. (In the example below, RH=10.00 and RL=0.00)
Initial scale 100.0 (5V)0.0 (1V)
10.00 (RH)0.00 (RL)
Measured input scale
(after being scaled)
R
egister the decimal point position using DP.
■Description of Parameters
Step 2:
To enter the operating parameter
setting display, press the
key for at least 3 seconds.
•“PRG”parameter appears in
the PV display.
Step 3:
Press the key once to
display “CTL”parameter.
In this example, PID control mode
is selected.
Step 4:
When On/off control mode is
required, press the key to
change control mode to On/off.
■Changing Control Mode (CTL)
The period flashes.
Step 5:
Press the key once to
register the setting.
Control mode is now changed.
To return to the operating display
➀, press the key for at least
3 seconds.
The period goes out.
Step 1:
Press the key for at least 1
second to reset the program
operation, and confirm that the
UP150 shows the operating
display ➀, ➁or ➂.
Confirm that “RUN”
lamp is not lit.
EV
RUN
EV
RUN
EV
RUN
EV
RUN
EV
RUN

1IM05C01F12-02E
User’s
Manual
IM 05C01F12-02E
Jun. 2004 2nd Edition
Please read through this user’s manual to ensure correct usage of the controller and keep it handy for
quick reference.
1. Overview of Program Setting
2. Creating the Program
3. Deleting the Program Segment
4. Start Program Operation
5. Reset (Stop) Program Operation
6. Description of Program Fucntions
7. Troubleshooting
............................... 1
......................................... 1
............................. 1
..................................... 2
............................ 2
......................... 2
............................................... 4
Contents
Revision Record
IM 05C01F12-02E 1st Edition:Feb.’01
2nd Edition:Jun. ’04
Model UP150
Program Temperature Controller
Programming / Operation
1. Overview of Program Setting
2. Creating the Program
To operate the controller using a program, first create the program. The UP150 have one
program pattern.
Program operation is based on a program pattern consisting of up to 16 segments as
shown in the figure below. To create a program pattern, set the target setpoint to be
reached and segment time for each segment. Tow PV events and/or two time events can
be set for a program.
0°C
50°C
EOFF
EON
100°C
30
Min. 30 Min. 20 Min. 30 Min. 30 Min. 35 Min. 30
Min.
Segment No.
Target setpoint (SP)
Segment time (TM)
(hour.minute or minute.second)
Use the TMU setup parameter to set
the time unit.
EON1
EOF1
AL1
A1
HY1
EON2
EOF2
AL2
A2
HY2
0:30
1:20
1(PV high limit)
110°C
10°C
Time event 1
(EV1=1)
PV event 1
(EV1=0)
Time event 2
(EV2=1)
PV event 2
(EV2=0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
50°C 50°C 100°C 100°C 50°C 50°C 0°C
0:30 0:30 0:20 0:30 0:30 0:35 0:30
100%
RH
Maximum value of
measured input
range (scale)
Minimum value of
measured input
range (scale)
(Note) Displayed only for DC voltage input.
0%
RL
PV high limit (110°C)
0:30 (EVENT ON)
1:20 (EVENT OFF)
(Note)
(Note)
Measured Input
Range (Scale)
Starting target setpoint value (SSP)
Start code (STC)
Junction code (JC)
0 °C
0 (program operation begins with the starting target setpoint)
0 (reset)
Can not be used in this example because Event 1 is used as time event.
Can not be used in this example because Event 2 is used as PV event.
Example of Program Pattern Settings
■Program Pattern Setting Table
Use a copy of the program pattern setting table to develop the program. This will allow
you to visualize the program. (Please copy the table and use it to develop your own
programs.)
Device name
Program name
Model name
Serial No.
Segment No.
Target setpoint (SP)
Segment time (TM)
(hour.minute or minute.second)
Use the TMU setup parameter to set
the time unit.
EON1
EOF1
AL1
A1
HY1
EON2
EOF2
AL2
A2
HY2
Time event 1
(EV1=1)
PV event 1
(EV1=0)
Time event 2
(EV2=1)
PV event 2
(EV2=0)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
100%
RH
Maximum value of
measured input
range (scale)
Minimum value of
measured input
range (scale)
(Note) Displayed only for DC voltage input.
0%
RL
(Note)
(Note)
Measured Input
Range (Scale)
Starting target setpoint value (SSP)
Start code (STC)
Junction code (JC)
Step 1:
Press the key for at least 1 second to reset
the program operation, and confirm that the UP150
shows the operating display ➀, ➁or ➂.
Confirm that “RUN”
lamp is not lit.
Step 2:
To enter the program parameter setting display,
do key operation as follows.
[1] Press the key for at least 3 seconds to display
“PRG”.
[2] Press the key once to display “1”. The period
flashes while the value is being changed.
[3] Press the key once to display “SSP”in the
program parameter setting display.
Step 3:
Set the parameters from “SSP”to “WTZ”by using the
, and keys.
•Use the or key to change the value
of parameters.
•Use key to register the setpoint.
•When “creating program”is finished,
press the key for at least 3 seconds
to return to the operating display ➀.
The period flashes
during change.
The period is lit or
goes out after
registration.
EV
RUN
EV
RUN
EV
RUN
3. Deleting the Program Segment
NOTE
Before creating the program, reverify the Measured Input Type (IN), Maximum Value of Measued Input Scale
(RH) , Minimum Value of Measued Input Scale (RL), and Control Mode (CTL) parameters.
To delete a part of the program pattern, set the segment time of the segment to be
deleted (“TMn”n=1 to 16) to OFF, referring to “2. Creating the program.”
Note : If the segment time of the halfway segment is set to OFF, all of the following
segment will not be displayed. Be careful!

2
IM05C01F12-02E
4. Start Program Operation
5. Reset (Stop) Program Operation
Step 2:
Press the key for at least 1
second.
“RUN”lamp is lit, and starts the
program operation.
Step 1:
Confirm that the controller shows
the operating display ➀, ➁or ➂.
“Creating the program”must be finished before
starting program operation.
“RUN”lamp is lit.
EV
RUN
EV
RUN
Step 2:
Press the key for at least 1
second.
“RUN”lamp goes out, and
resets(stops) the program
operation.
Step 1:
Confirm that the controller is in
program operation.
“RUN”lamp goes out.
“RUN”lamp is lit.
Note:
➀“Program operation”mode can be changed (run/reset) by key
operation, communication or external contact input signal.
➁When the program operation is reset (stopped), control action is
also stopped, and the control output is to be 0% or OFF.
EV
RUN
EV
RUN
6. Description of Program Functions
■Programming
Before you begin programming, determine whether your programs are created using the
time unit of “hour and minute”or “minute and second.”The controller is factory-set to
the “hour and minute”time unit. To create programs using the “minute and second”
time unit, change the setpoint of the TMU (Time Unit of Program) setup parameter to
“1”.
Creating programs by setting target setpoint and segment time
As shown in the figure below, this method creates programs by setting a segment time
and a target setpoint on a segment-by-segment basis.
Target
setpoint
Time
PV
Target setpoint set for segment
immediately preceding
or the starting target setpoint if this is
the point of starting program operation Segment time
This single definite line is
referred to as a segment.
■Conditions for Starting Program
1.Letting the controller run from a starting target setpoint
A starting target setpoint refers to a setpoint from which program operation begins. The
controller operates in such a manner that the setpoint changes to the target setpoint over
the segment time set for segment 1, irrespective of what the PV value is.
Controller Settings
Set the STC (Start Code) program parameter to “0”.
Segment 1 Segment 2
Program setpoint
Time
PV
Segment time
Target setpoint
Starting target setpoint
Start of program operation
2.Letting the controller start from the current PV and run according to time
settings defined for segment 1
Controller Settings
Set the STC (Start Code) program parameter to “2”.
Segment
1
Segment
2Segment 3
Segment
4
Segment
5
Program setpoint
Target setpoint
e
d
b
a
Time
PV
c
Start
of program operation
Controller BehaviorStarting Point of Operation
Begins to run from point a according to the time setting defined for segment 1.
Begins to run from point b according to the time setting defined for segment 1.
Begins to run from point c according to the time setting defined for segment 1.
Begins to run from point d according to the time setting defined for segment 1.
Begins to run from point e according to the time setting defined for segment 1.
a
b
c
d
e
3.Letting the controller start from the current PV and run according to ramp
settings defined for segment 1
Controller Settings
Set the STC (Start Code) program parameter to “1”.
(1) If segment 2 is a soak segment
Program operation starts from any of the points A (SSP) to C. For other informa-
tion, see the following table.
Program pattern
PV
1
2
3
4
5
C
B
A(SSP)
Seg.1 Seg.2 Seg.4 Seg.5Seg.3 Time
Example Where Segment 2 is a Soak Segment
The starting point of program operation is determined by where the measured input
value (PV) is located at the time the operation starts.
Starting point of
program operation
Measured input value (PV) at startup of
program operation
C
C
C
B
A (SSP)
1
2
3
4
5
(2) If segment 3 is a soak segment:
The starting point of program operation is any of points A (SSP) to E.
PV
1
2
3
4
5
C
D
E
B
A(SSP)
Seg.1 Seg.2 Seg.4Seg.3 Time
Example Where Segment 3 is a Soak Segment
PV
1
2
3
4
5
C
D
E
B
A(SSP)
Seg.1 Seg.2 Seg.4Seg.3 Time
Example With No Soak Segment

3IM05C01F12-02E
■PV Event Function List
PV event is the function to output the PV or deviation alarm related to the created
program.
Hysteresis
Temperature setpoint
Deviation setting
Measured value
Opn (on) Cls (off)
Hysteresis Hysteresis
Hysteresis Hysteresis
Temperature setpoint
Temperature setpoint
Deviation setting
Measured value
Cls
(on)
Opn
(off)
Cls
(on)
Hysteresis
Alarm setting Measured value
Opn (off)
Opn (off)
Cls (on)
Hysteresis
Alarm setting Measured value
Opn (off)Cls (on) 7
6
De-energized
on deviation
low limit
1
PV
high limit
No alarm
Deviation
high and
low limits
2
PV
low limit
8
Deviation
within
high and
low limits
3
Deviation
high limit
9
De-energized
on PV
high limit
4
Deviation
low limit
10
De-energized
on PV
low limit
5
De-energized
on deviation
high limit
OFF
Measured value
Opn (off)Opn (off)
Cls (on)
Deviation setting
Hysteresis
Cls (on)
Measured value
Temperature setpoint Deviation setting
Cls (on)
Hysteresis
Opn (off)
Measured value
Temperature setpoint
Deviation setting
Hysteresis
Opn (on)
Cls
(off)
Alarm setting
Measured value
Hysteresis
Cls (off)Opn (on)
Alarm setting
Measured value
Measured value
Temperature setpoint
Hysteresis
Deviation setting
Opn (on)Cls (off)
PV event
(alarm)
type
PV event
(alarm)
type
PV event
type code
Closed
contact
during
PV event
(alarm)
Open
contact
during
PV event
(alarm)
Action PV event
type code
Closed
contact
during
PV event
(alarm)
Open
contact
during
PV event
(alarm)
“Opn”and “Cls”indicate that
the relay contact is opened
and closed; “(on)”and “(off)”
indicate that the lamp is on
and off; and white triangles
indicate temperature control
setpoints.
Action
“Opn”and “Cls”indicate that
the relay contact is opened
and closed; “(on)”and “(off)”
indicate that the lamp is on
and off; and white triangles
indicate temperature control
setpoints.
■Time Event
The time event feature begins countdown when a program starts running, and after the
elapse of a preset time, output an on-time event (contact output ON) or off-time event
(contact output OFF).
The time of time event is not elapsed during “Hold”or “Wait”status. When the “Ad-
vance”is executed, remaining time in the segment is canceled.
TM1 TM3TM2
Time
ON time OFF time
PV
SEG2SEG1 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Time event 1
ON time OFF time
Time event 2
TM4 TM5
NOTE
(1) When you don’t want “event-OFF”at the end of program operation,
set “OFF”to time event 1 or 2 off time (EOF1 or EOF2) of segment.
(2) When you want “event-ON”at the start of program operation,
set “0.00”to time event 1 or 2 on time (EON1 or EON2) of final segment 1.
(3) When the time of events on/off time exceeds the setting time of program,
these events do not work.
(4) Digital (Contact) output is OFF, when controller is in RESET mode.
(5) The previous event status are kept when controller is in Hold mode.
■Wait Operation
During a segment transition, wait operation brings the transition to be next segment into
a wait (standby) state, using the wait zone, until the deviation is canceled. The wait zone
is a span of deviation that determines to what degree a PV input is tracked.
Wait operation is available only at a segment junction that transfers from ramp to soak.
Wait Zone WTZ
Wait Zone WTZ
Time event
SEGn–1 SEGn SEGn+1
The controller (UP150)
can move to the next
segment (SEGn+1) when
the PV reaches wait zone.
The time is not elapsed
Wait time
During the “wait”, the timer for the program pattern progress stops, so that time event
(EVn) is held. (RUN lamp flashes.)
The PV event does not stop even if the controller is in the “wait”.
The starting point of program operation is determined by where the measured input
value (PV) is located at the time the operation starts.
Starting point of
program operation
Measured input value (PV) at startup of
program operation
E
D
C
B
A (SSP)
1
2
3
4
5
(3) If the segment consists of an ascending gradient (ramp) only:
The starting point of program operation is any of points A (SSP) to D.
PV
1
2
3
4
5
C
D
Note (see the table below)
B
A(SSP)
Seg.1 Seg.2 Time
Example Where the Segment Consists of an Ascending Gradient (Ramp) Only
The starting point of program operation is determined by where the measured input
value (PV) is located at the time the operation starts.
Starting point of
program operation
Measured input value (PV) at startup of
program operation
Program operation does not start up.
D
C
B
A (SSP)
1
2
3
4
5
(4) In the case of other program pattern is set.
The starting point of program operation is any of points A (SSP) to D.
PV
1
2
3
4
5
C
D
B
A(SSP)
Seg.1 Seg.2 Seg.4 Seg.5Seg.3 Time
PV
1
2
3
4
5
C
D
B
A(SSP)
Seg.1 Seg.2 Seg.4 Seg.5Seg.3 Time
The starting point of program operation is determined by where the measured input
value (PV) is located at the time the operation starts.
Starting point
of program operation
Measured input value (PV) at startup of
program operation
D
D
C
B
A (SSP)
1
2
3
4
5

4
IM05C01F12-02E
■Junction Code
The operation at the end of program pattern can be specified by junction code (JC).
(1) Reset termination (JC = 0)
At program termination, the controller enters reset status. At this time, control
output becomes 0% or OFF, and event status is OFF.
(2) Hold termination (JC = 1)
At program termination, the system enters hold status. At this time, control output
and time event status are held (PV events do not stop at this time). The hold status
continues until canceled by key operation or external contact input (digital input).
When hold status is canceled, control output becomes 0% or OFF, and event status
is OFF.
(3) Repeat (JC = 2)
At the program termination, the controller repeats execution of same program
pattern. At th start of program operation, PV starts up with gradient-priority. At the
start of second time or later where the repeat action is activated, the program
operation always starts from “SSP”regardless of PV.
TM1 TM2 TM3 TM4 TM2
ON time OFF time
TM3 TM4
Time
TM1
SEG1
PV
SEG2 SEG3 SEG4 SEG2 SEG3 SEG4SEG1
PV
SP1 SP2
SP3 SP4
SP1 SP2
SP3 SP4
SSP SSP
PV startup with gradient-priority
When “repeat”, always starts from “SSP”
Time event
■HOLD Function
During program operation, the time of “segment time”can be stopped by “HOLD
function”.
When the controller is in “Hold”, the time of time events are also stopped. (PV events do
not stop at this time.) When program operation is held, time event and segment time are
extended only by amount of the hold.
(1) “Hold”in soak segment
TM1 TM2 TM3
Time
ON time OFF time
SEG1
PV
SEG2 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Hold section
(timer stops)
Time event 1
TM4 TM5
(2) “Hold”in ramp segment
TM1 TM3
TM2 TM4 TM5
Time
ON time OFF time
PV
SEG2SEG1 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Hold section
(timer stops)
Time event 1
The SP value
does not change
in Hold section
■Advance Function
Advance (moving program pattern forward 1 segment) can be executed by key operation
or via communication. If advance is executed at the final segment, the system operates
according to the set junction code. If advance is executed during hold, hold is released.
When advance is executed, time and event move forward.
TM1 TM2 TM4TM3 TM5
Time
ON time OFF time
SEG1
PV
SEG2 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Time event 1
The time when “Advance”
is executed, the remaining
time of this segment
(SEG2) is canceled.
The program moves to
the start point of next
segment.
●Effect on time events
When the ON/OFF action of time events is set in “time canceled section”, the status
of time events are changed, and these are kept in the next segment.
TM1 TM2 TM4TM3 TM5
Time
ON time OFF time
SEG1
PV
SEG2 SEG3 SEG4 SEG5
SP1 SP2
SP3 SP4
SP5
Time event 1
ON time OFF time
Time event 2
Time canceled
section
“Advance”is
executed. The start point of next segment (SEG3).
In the event of an abnormality, perform the following checks as outlined by the flow-
chart.
Is the controller defective?
Completely inactive?
Normal?
Contact us for repair Problem solved
Cancel the setting
Key operation failure?
Is the key
locked?
Communication
function included?
No communication capability
Normal?
Correct it
Check the terminal connection
of the power supply
Check key-lock
setting
Display failure? I/O signal failure?
Communication
failure?
Turn the power off,
then on
Check the communication-
related parameters
Verify the spec. of
communicating partner
Check the
communication wiring
Verify the I/O spec.
of controller
Verify the spec. of
I/O destinations
Check the model
and suffix codes
Check the power
supply voltage
Yes
Yes Yes
Yes
Yes Yes Yes
Yes Yes
No
No
No
No
No No No
No
■Error Display During Operation
(1) If the controller displays one of the following, carry out the appropriate remedy for
the particular error.
Display Error content Remedy
P.Er
Flashing
period
The parameter is abnormal Check the settings of all the parameters and set them
at their proper values.
B.o Input burnout Check the sensor wiring and correct it.
OOO PV over-scale
(PV exceeds its effective range.)
Check the input type and scale settings and correct
them.
Press any key to stop the flashing.
UUU PV under-scale
(PV falls below its effective range.)
Communication failure
(for /RS option only)
(2) The controller needs to be repaired if any of the indications in the table below
appear.
In these cases, do not try to repair the controller yourself. Order a new controller or
contact us for repair.
Display
Unknown (at power-on)
All extinguished (at power-on)
“Err”(at power-on)
Error content
CPU failure
Power source failure
Calibration abnormal
Flashing “Err”(at power-on)
Flashing “Err”
(during operation)
RAM or ROM failure
A/D converter failure,
RJC failure, or EEPROM failure
■ When Power Failure Occurred During Operation
●Momentary power failures shorter than 20ms (or shorter than 1ms for “/V24”)
have no effect on the controller operation (i.e., normal operation continues).
●For power failures of 20ms or longer (or of 1ms or longer for “/V24”), however
the status will be as follows.
(The controller action at power recovery is the same as at power-on.)
•Alarm (PV event) action: Continues
•Setting parameters: Maintained
•Auto-tuning: Canceled
7. Troubleshooting