Ytc YT-2300 Series User manual

-1-
YTCV.1.03
-2-
-Content(H/W)-
Content 2
Manualdescription 4
Notesonsafetyandwarranty 4
Productdescription 5
Featuresandfunctions 6
Nameplatedescription 7
Orderingnumber 8
Specifications 9
Structure 10
Installation 11
Notes 11
YT-2300Ldrawing 11
YT-2300Rdrawing 12
Toolsforinstallation 13
YT-2300Linstallation 13
Example 13
InstallingYT-2300Lwithbracket 14
YT-2300Rinstallation 18
Example 18
InstallingYT-2300Rwithbracket 19
Pipingconnection 22
Note 22
Conditionsofsupplypressure 23
Conditionsofpipe 23
Pipingconnectionwithactuator 23
Singleactingactuator 23
Doubleactingactuator 24
Powerconnection 25
Notes 25
Terminalconnectionofcurrentinputsignal 25
Terminalconnectionoffeedbacksignal 26
Innerterminalconnectionforground 27
A/Mswitch 27
Variableorifice 28

-3-
-Content(S/W)-
Autocalibrationandbasicoperations 29
Buttondescription 29
RUNmode 30
FirstAutocalibration 30
Entiremodesandfunctions 31
Autocalibration(AUTOCAL) 31
Auto1calibration(AUTO1) 32
Auto2calibration(AUTO2) 33
Auto3calibration(AUTO3) 33
BIAScalibration(BIAS) 33
Velocitycalibration(V_0) 33
Manualmode(MANUAL) 34
Parametermode(PARAM) 35
Parametertypes 35
Parameteradjustment 35
Deadzone(dEAdZONE) 35
Pcontrol(KP) 36
Icontrol(KI) 37
Dcontrol(KD) 38
Handcalibrationmode(HANDCAL) 39
Handcalibrationtypes 39
Adjustmentofvalvezeroandendpoint 39
Adjustmentoftransmitterzeroandendpoint 40
Valvemode(VALVE) 42
Adjustmentofactingtype(ACT) 42
Adjustmentofcharacteristics(CHAR) 43
Adjustmentofusercharacteristics(USERSET) 43
AdjustmentofTightOpenmode(TSHUTOP) 44
AdjustmentofTightClosemode(TSHUTCL) 45
Adjustmentofsplitrange(SPLIT) 46
Viewmode(VIEW) 46
Errorandwarningcode 47
Mainsoftwaremap 49
-4-
Manualdescription
Thanksforpurchasingourproducts.
Ourproductsareproducedandinspectedunderthestrictstandards.Inordertousethe
productsappropriatelyandefficientlywerecommendthatusersreadthismanualcarefully
andfullyunderstand.
*Thismanualshouldbedeliveredtotheenduser.
*Thismanualcanbechangedwithoutpriornotice.
*Thismanual,inwholeorpart,shallnotbetranscribedorcopiedwithoutapprovalby
YTC.
*Changesofspecification,structureandcomponentsmaynotleadtotheimmediate
revisionofthismanual.
Notesonsafetyandwarranty
*BeforehandlingYT-2300,itisabsolutelyimperativethatusersreadandobservethe
safetyinstructionsinthismanualinordertoensuretheprotectionandsafetyof
operators.
*Wedonothaveresponsibilityforthedamagecausedbyusers'repairorconversionof
theitem.Iftherepairorconversionisnecessary,submitinquiries.
*Warrantyperiodismarkedonthequotationsheet,whichisfreeofchargeinprinciple.
*Forthefollowingcasessomecostshallbecharged.
-Inappropriatemaintenancebyusers
-Inappropriatetransportationandstorage
-Theproductisusedbeyondspecification.
-Inappropriateinstallation
-Uncontrollabledisastersuchasfire,earthquake,storm,flood,etc

-5-
ProductDescription
YT-2300SmartValvePositionercontrolsvalvestrokeaccuratelyaccordingtoinputsignal
of4-20mAbeinginputfromcontroller.Inaddition,highlyefficientmicroprocessingoperator
builtintheproductperformsvariousandpowerfulfunctionslikeAutocalibration,PID
control,AlarmandHartprotocol.
YT-2300RSmartPositioner
YT-2300LSmartPositioner
-6-
Featuresandfunctions
1.LCDequippedoutsideofproductmakestocheckthepositionerconditioninthefield
directly.
2.Itenduresseverevibration.
3.Itisoperatednormallyregardlessofchangeofsupplypressureduringoperation.
4.Autocalibrationmethodisverysimple.
5.Itiseasilyequippedonsmallactuatorbecauseofitssmallsize.
6.Airconsumptionissosmallthatoperatingcostinhugeplantsisdecreased.
7.Becauseitcanbeusedinlowvoltage(8.5V),thereisnolimitationincontroller.
8.Variableorificeisappliedandsoincaseofsmallactuatorthehuntingiscontrolledto
theoptimumconditionduringoperation.
9.Hartcommunicationmakestoprocessvariousinformationofvalveandpositioner.
10.Valvesystemisstablebyoutputtinganalogfeedbacksignal.
11.TheadjustmentofValvecharacteristics(Linear,Quickopen,Equalpercentage)is
available.
12.Specificflowcontrolisavailablewithsetting16pointatusers'command.
13.TightShut-CloseandShut-Opencanbesetvoluntarily.
14.PIDparameterscaneasilyadjustedinthefieldwithoutadditionalcommunicator.
15.ThepressureofAirfilterregulatorissenttoActuatordirectlywithusingA/Mswitch.
16.Splitrangesuchas4-20mA,12-20mAisavailable.
17.SettingZeroandSpanaspartialsectionisavailablebyHandCalibrationfunction.
18.Thevalvedefectiseasilycheckedbecausethevalvecanbeoperatedvoluntarily.
19.IthasIP66protectiongrade.
20.Airfilterregulatorcanbeattachedwiththeproductwithonlyonelinearnipple
withoutextrapiping.
21.BecauseofEpoxypolyesterpowdercoating,itcanbeusedforlongperiodoftimein
corrosiveair.
22.Becauseofsimpleandmodulizedinnerstructure,maintenanceisveryeasy.

-7-
NameplateDescription
Modelnumber
Productmodelnameandadditionaloptioncodes
Referthenextchapterfordetailedorderingnumber.
Protection
Protectiongradeappliedtotheproduct
IthasIP66protectiongrade.
Inputsignal
Currentinputsignalrange
DC4-20mAcurrentisused.
Ambienttemperature
Ambienttemperaturerangeforoperatingproduct
Standardambienttemperatureis-20to70.
Supplypressure
Supplypressurerangeinputtingproduct
Itissetas1.4-7kgf/(0.14-0.7MPa).㎠
Serialnumber
Thenumbersgiveneachproduct
Bytrackingthisnumbervariousinformationfortheitemcanbecollected.
YT-2300Label
-8-
Orderingnumber
YT-2300seriesusethefollowingorderingnumbers.
YT-2300 ꊲꊳꊴꊵꊶꊷ
Note1.No.4lever(100~150mm)isconnectedoneofNo.2andNo.3lever.
1.Motiontype L:Linear
R:Rotary
2.Actingtype S:Singleacting
D:Dobleacting
3.Explosionproof n:Nonexplosionproof
4.Feedbacklever
(YT-2300L)
1:10~40mm
2:20~70mm
3:50~100mm
4:100~150mm(note1)
Feedbacklever
(YT-2300R)
1:M6x40L
2:M6x63L
3:M8x40L
4:M8x63L
5:Namurstandard
5.Connectiontype 1:PT
2:NPT
6.Communication 0:None
2:Hartcommunication
7.Option 0:None
1:Positiontransmitter

-9-
Specification
Model YT-2300L YT-2300R
ActingType Single Double Single Dpuble
InputSignal 4~20mADC
MinimumCurrentSignal 3.2mA(Standard),3.8mA(HartIncluded)
SupplyPressure 1.4~7kgf/cm2(0.14~0.7MPa)
Stroke 10-150mm 60-90
Impedance Max.500Ohm/20mADC
AirConnection PT1/4,NPT1/4
GaugeConnection PT1/8,NPT1/8
ConduitEntry PF1/2(Standard),NPT1/2(Option)
Protection IP66
AmbientTemperature -30~80
Linearity ±0.5%F.S.
Hysteresis 0.5%F.S.
Sensitivity ±0.2%F.S
Repeatability 0.3%F.S.
FlowCapacity 70LPM
AirConsumption below2LPM(sup=1.4K),below3LPM(sup.=7K)
LCDTemp.Condition StorageTemp:-30~85,OperatingTemp:-10~70
OutputCharacteristic Linear,QuickOpen,EQ%,UserSet(16Point)
VibrationEffect 6G
Humidity 5-95%RHat40
Communication(Option) HARTCommunication(Non-DDL)
FeedbackSignal(Option) 4-20mA(DC10-30V)
Material AluminumDiecasting
Weight 1.5kg(3.3lb)
Painting EpoxyPolyesterePowderCoating
Color BlueorBlack
1.Basedontemperature20,absolutepressure760mmHgandrelativehumidity65%
2.Contactusfortheproductbeyondthespecification.
3.TochangeProductcolorortouseuser'sownlabelisavailable,buttheyarelimited
tothebigvolumesofquantity.Contactoursalesdept.
-10-
Structure
ThestructureofYT-2300Lisasfollows.ThatofYT-2300Risassameaslineartype
exceptfeedbacklever.
Outsidecover
Middlecover
MainPCB
PCBsupport
VariableresistancePilotrelay
MaingearVariableorifice
Mainshaft
Body
Feedbackspring
Flangenut
Feedbacklever
YT-2300Structure

-11-
Installation
Note
Whenthepositionerisinstalledwiththeactuatororreplaced,ensurethefollowings.
-Allinputsandsupplypressuretovalve,actuatorandotherinstrumentmustbeshut
down.
-Inorderentiresystemnottoshutdownthecontrolvalvemustbeseparatedfromthe
systembybypassvalveorotherequipment.
-Nopressureremainsintheactuator.
YT-2300Ldrawing
YT-2300Ldrawing
-12-
YT-2300Rdrawing
YT-2300Rdrawing
*Thebracketsforattachingontheactuatorsaremadebyusingthesedrawingsand
theyarealsousedforcheckingpiping,etc.

-13-
Toolsforinstallation
Toolsandboltsusedforassemblyare,
1.Hexagonalwrenches
2.(+)screwdriver
3.(-)screwdriver
4.Spannersforhexagonheadbolts
YT-2300Linstallation
YT-2300Lisusedforlinearmotionvalvesuchasglobevalveorgatevalveusingspring
returntypediaphragmactuatororpistonactuator.YT-2300Lconsistsofthefollowing
components.Besurethatallthecomponentsareprepared.
1.YT-2300mainbody
2.Feedbackleverandleverspring
3.Flangenut(attachedonthebottomofmainshaftofYT-2300Lbody)
4.4pcsofHexagonheadboltM8x1.25P
5.4pcsofM8platewasher
YT-2300installationexample
YT-2300Linstallationexample
-14-
InstallingYT-2300Lwithbracket
1.Firstofall,itisnecessarytomakeproperbrackettoattachonactuatoryoke.
Themostimportantthingsinmakingbracketareasfollows.
1)YT-2300Lfeedbacklevershouldbelevelat50%ofvalvestroke.(Refertono.7in
thischapter.)
2)Feedbackleverconnectionbarofactuatorclampshouldbeconnectedattheposition
thatvalvestrokeandthenumberscarvedonfeedbackleverisfitted.(Refertono.8in
thischapter.)
Ifthebracketmeetstheaboveconditions,YT-2300Lisinstalledveryeasily.
2.AssembleYT-2300Landbracketwithbolts.Usestandardboltsinboltholesonthe
backsideofYT-2300L.ThestandardofboltscrewisM8x1.25Pandotherboltstandards
areavailableasoption.Fordetails,contactoursalesdept.
InstallingYT-2300Lwithbracket
3.AfterassemblingYT-2300Landbracketwithbolts,attachitwithusingboltholesof
actuatoryoke.Butdonotattachcompletely.Theremustbesomespace.

-15-
4.InstallbarconnectedwithYT-2300Lfeedbackleverontheactuatorclamp.Theslot
lengthbetweenYT-2300Lfeedbackleveris6.5mm,sothediameterofconnectionbar
shouldbelessthan6.3mm.
Installationofactuatorclampandconnectionbar
5.Connectairfilterregulatorwiththeactuatortemporarily.Setsupplypressureofair
filterregulatorinorderthatactuatorclampispositionedat50%ofvalvestroke.
Connectionofsupplypressurepipebetweenactuatorandairfilterregulator
-16-
6.InsertconnectionbarattachedonactuatorclampintotheslotofYT-2300Lfeedback
lever.Ensurethatinsertingshouldbethefollowingpictureinordertoreducehysterisis.
Theconnectionbarinsertedcorrectlybetweenfeedbackleverandleverspring
7.CheckifYT-2300Lfeedbackleverislevelat50%ofvalvestroke.Ifnot,makeitbe
levelwithmovingbracketorfeedbacklinkbar.IfYT-2300isinstallednotbeinglevelat
50%ofvalvestroke,productlinearitybecomesworse.
Feedbackleverbeingleveledcorrectly

-17-
8.Checkvalvestroke.ThenumbersindicatingstrokearecarvedontheYT-2300L
feedbacklever.Setconnectionbarattachedonactuatorclamponthenumberon
feedbackleverapplicabletovalvestrokeasthefollowingpicture.Tosettheconnection
barandthenumber,movethebracketattachedonYT-2300Lorconnectionbarfrom
sidetoside.
Stroke30mm
Stroke70mm
Installationpositionofconnectionbarforvalvestroke
Note
Afterinstallation,operatevalvefrom0stroketo100%strokewithusingairfilterregulator
ontheactuator.Whenthestrokeisboth0%and100%,feedbacklevershouldnotbe
reachedtotheleverstopperonthebacksideofYT-2300.Iffeedbackleverreachesto
theleverstopper,moveattachmentpositionofYT-2300Ltothedirectionbecomingmore
distantfromyokecenter.
Checkwhetherornotleverstopperandfeedbackleveriscontacted
9.IfYT-2300Lisinstalledaccuratelyasaboveprocedures,locktheboltsandnutsof
bracketandfeedbackleverconnectionbarcompletely.
-18-
YT-2300Rinstallation
YT-2300Risusedforrotarymotionvalvesuchasballvalveorbutterflyvalveusingrack
andpinion,scotchyokeorcomplextypeactuatorwhosestemisrotated90degrees.
YT-2300Rconsistsofthefollowingcomponents.
1.YT-2300Rmainbody
2.Forkleverandleverspringtoattachonactuator
3.1setofbracket
4.4pcsofHexagonheadboltM8x1.25P
5.4pcsofM8platewasher
YT-2300Rinstallationexample
YT-2300Rinstallationexampleofforklever
YT-2300RinstallationexampleofNamurshaft

-19-
InstallingYT-2300Rwithbracket
YT-2300Rissuppliedwithstandardbracket.Thebracketisconsistsof2partandcan
beusedwithForkleverandNamurshaft.Thebracketisassembledinthefactoryas
basedon20mmofactuatorstemheight.Butifactuatorstemheightishigherthanthat
like30mm,50mm,reassemblethebracketadjustingtotheheight.Referringtothe
followingtable,checktheholepositions.
YT-2300RUpperbracketA
BottombracketBActuator
BracketassemblymethodbyactuatorstemheightH
Actuatorstem
height(H) Markingsofboltholes
A-L B-L A-R B-R
20mm H:20 H:20,30 H:20 H:20,30
30mm H:30 H:20,30 H:30 H:20,30
50mm H:50 H:50 H:50 H:50
Ex)IncasethatHis30mm,A-LshouldbelockedinH:30holeandB-LinH:20,30,A-R
inH:30,B-RinH:20,30withbolts.
-20-
1.Usualtypesofactuatorstemheight(H)are20,30and50mm.AftercheckingH,
assemblebracketsasexplainedonthepreviouspage.Thebracketissetas20mmtype
inthefactory. Actuatorstem
Actuator
Actuatorstemheight(H=20mm)
2.Attachbrackettotheactuatorusinghexagonheadboltsorwrenchbolts.Diameterof
bracketboltholesis6mm.Usespringwashersoranyotherequipmentsoasthebolts
nottobeloosenedbyvibrationorimpact.Thedirectionofbracketisdifferentby
operatingconditions,butnormaldirectionisasfollowingpicture.Thatis,whenthepiping
ofactuatorandYT-2300RisdirectionA,bracketholeandindicatorattachedonthe
bottomofYT-2300Rmainshaftshouldbesamedirectionasbeinghalfcircle.
DirectionA
Attachmentdirectionofbracketandactuator
3.Setrotationpositionofactuatorstemasinitialzeropointwhichisstroke0%.Incase
ofspringreturntypesingleactuator,sincetheactuatorstemisalwaysrotatedatzero
pointwithoutsupplypressure,itiseasytocheckzeropoint.Iftheactuatorisdouble
acting,checkthatwhetheritisclockwiseorcounterclockwiseortherotationdirectionof
actuatorstemwithusingsupplypressure.
4.Setactuatorstemasinitialzeropointandinstallforkleverasthefollowingpicture.
Ensurethepositionofinitialzeropointwhenactuatorstemisclockwiseorcounter
clockwise.Installationangleofforklevershouldbeabout45degreebasedonthelinear
shaft.ButtheangleisnotrelatedtoNamurshaft.