zarges PAXTower 3T 5535122 User manual

10/2020
P/N 122328-01
en Aluminium Towers
S-PLUS – Advanced Guardrail
3T – Through The Trapdoor
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PAXTower S-PLUS / 3T Instruction Manual2
Contents
1 Safety First......................................................................3
1.1 Introduction.................................................................. 3
1.2 Compliances................................................................. 3
1.3 Preparation and inspection ......................................... 3
2 Safe use ..........................................................................4
2.1 Lifting of equipment..................................................... 4
2.2 Stabilisers..................................................................... 4
2.3 Movement..................................................................... 4
2.4 During use.................................................................... 5
2.5 Maintenance - storage - transport ............................. 6
3 Assembly overview .........................................................7
4 Technical Data...............................................................10
5 Quantity Schedule .........................................................12
5.1 PAXTower S-PLUS ..................................................... 12
5.2 PAXTower 3T .............................................................. 14
6 Assembly Procedure.....................................................15
6.1 Assembling the base unit, 0.6 m PH......................... 15
6.2 Assembling the S-PLUS mobile towers 1.6m, 3.6m,
and 5.6m PH.............................................................. 17
6.3 Assembling the 3T mobile towers
1.6m, 3.6m and 5.6m PH......................................... 22
7 Notes on dismantling ....................................................26
8 Additional fitting ...........................................................27
8.1 Fitting adjustable legs to swivel castors................... 27
8.2 Fitting stabiliser extensions ...................................... 28
9 Dimensions ...................................................................30
10 Identification .................................................................31
11 Structural safety ...........................................................32
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3
1 Safety First
1.1 Introduction
Read this instruction manual carefully.
Note that diagrams are for illustrative purposes only.
Instruction manuals are also available to download from our
website at zarges.com/uk.
PAXTower mobile aluminium towers are light-weight scaffold
towers used throughout the building and construction industry
for both indoor and outdoor access solutions where a stable
and secure platform is required. Ideal for maintenance and in-
stallation work or short-term access, the highly versatile tow-
ers provide a strong working platform for a variety of heights.
This instruction manual provides you with step by step in-
structions to ensure your system is erected easily and safely,
using the S-PLUS (Advanced Guardrail) or 3T (Through The
Trapdoor) method. The law requires that personnel erecting,
dismantling or altering towers must be competent. Any person
erecting a mobile tower must have a copy of this instruction
manual. For further information on the use of mobile access
and working towers consult the PASMA operators code of
practice.
If you need further information, design advice, additional in-
struction manuals or any other help with this product, please
contact the manufacturer on [phone] or email
[e-mail].
1.2 Compliances
The PAXTower S-PLUS / 3T aluminium towers
have been tested and certified to EN 1004.
1.3 Preparation and inspection
Inspect the equipment before use to ensure that it is not
damaged and that it functions properly. Damaged or incorrect
components should not be used.
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PAXTower S-PLUS / 3T Instruction Manual4
2 Safe use
• Check that all components are onsite, undamaged and that
they are functioning correctly - (refer to Quantity Schedules,
page 12). Damaged or incorrect components should not
be used.
• Check if the ground on which the mobile access tower is to
be erected and moved is capable of supporting the tower.
• The safe working load is 208 kg for the one working plat-
form level, uniformly distributed.
• Any platform used as a working platform must be fitted with
toeboards.
• Towers must always be climbed from the inside during as-
sembly and use.
• Adjustable legs should only be used for levelling.
• This tower may be assembled by a single person, but it is
recommended that for 5.6 m PH a second person is used to
pass up components.
2.1 Lifting of equipment
• Tower components should be lifted using a reliable lifting
material (e.g. strong rope) employing a reliable knot (e.g.
clove hitch) to ensure safe fastening and always lift within
the footprint of the tower.
• Assembled mobile towers should not be lifted with a crane
or other lifting devices.
2.2 Stabilisers
• Stabilisers or outriggers should always be fitted when spec-
ified. The Quantity Schedules show the recommended stabi-
lisation. In circumstances where there is restricted ground
clearance for stabilisers, contact the manufacturer.
2.3 Movement
The tower should only be moved by manual effort, and only
from the base.
• Beware of live electrical apparatus when moving the tower
(particularly overhead), plus wires or moving parts of ma-
chinery.
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5
• No person or materials should be on the tower during
movement.
• Caution should be exercised when wheeling a tower over
rough, uneven or sloping ground, taking care to unlock and
lock castors. If stabilisers are fitted, they should only be lift-
ed a maximum of 25 mm above the ground to clear ground
obstructions.
• Before use, check that the tower is still correct and com-
plete.
• After every movement of the tower, use a spirit level to
check that it is vertical and level and set the adjustable legs
as required.
2.4 During use
• Effect of wind conditions on site must be considered before
assembly and during use.
• This structure has been assessed for windloads equating to
27 mph (43 kph,12 m/s).
• If greater windspeeds are forecast the tower must be dis-
mantled while still safe to do so.
Wind
description
Beaufort
scale
Beaufort
No.
Speed in
mph
Speed in
m/sec
Medium Breeze
Raises dust and
loose paper, twigs
snap off
4 8-12 4-6
Strong Breeze
Large branches in
motion, telegraph
wires whistle
6 25-31 11-14
Gale Force Walking is difficult 8 39-46 17-21
• Beware of open ended buildings, which can cause a funnel-
ling effect.
• Do not abuse equipment. Damaged or incorrect components
should not be used.
• Raising and lowering components, tools, and/or materials
by rope should be conducted within the lower base. Ensure
that the safe working load of the supporting decks and the
tower structure is not exceeded.
• The assembled tower is a working platform and should not
be used as a means of access or egress to other structures.
• Beware of horizontal forces (e.g. power tools) which could
generate instability. Maximum horizontal force: 30 kg.
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PAXTower S-PLUS / 3T Instruction Manual6
• Do not use boxes or stepladders or other objects on the
platform to gain extra height.
• After assembly the tower should be regularly inspected by a
competent person to ensure that no environmental changes
have occurred that may affect safe use.
2.5 Maintenance - storage - transport
• All components and their parts should be regularly inspect-
ed to identify damage; particularly to joints. Lost or broken
parts should be replaced, and any tubing with indentation
greater than 5 mm should not be used and put to one side
for manufacture repair. Adjustable leg threads should be
cleaned and lightly lubricated to keep them free running.
• Brace claws, frame interlock clips, trapdoor latches and
platform windlocks should be regularly checked to ensure
they lock correctly.
• Components should be stored with due care to prevent
damage.
• Ensure components are not damaged by excessive strapping
forces when transported.
• Danger of falling due to slippery tread surfaces!
Lubricating oil on tread surfaces causes falls and injuries.
Remove superfluous oil.
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7
3 Assembly overview
PAXTower Base Unit , 0.6m PH
(Art.-No.. 5535212)
PAXTower S-PLUS, 1.6 m PH
(Art.-No.. 5535222)
PAXTower S-PLUS, 3.6 m PH
(Art.-No.. 5535242)
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PAXTower S-PLUS / 3T Instruction Manual8
PAXTower S-PLUS, 5.6 m PH
(Art.-No.. 5535262)
PAXTower 3T, 1.6 m PH
(Art.-No.. 5535122)
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9
PAXTower 3T, 3.6 m PH
(Art.-No.. 5535142)
PAXTower 3T, 5.6 m PH
(Art.-No.. 5535162)
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PAXTower S-PLUS / 3T Instruction Manual10
4 Technical Data
PAXTower Base Unit, 0.6m PH
Art.-No. 5535102
Weight 28.31 kg
Working height 2.6 m
Scaffold height 1.6 m
Platform height 0.6 m
PAXTower EN1004 Base Tower, 0.6m PH
Art.-No. 5535212
Weight 58.07 kg
Working height 2.6 m
Scaffold height 1.6 m
Platform height 0.6 m
PAXTower S-PLUS, 1.6 m PH
Art.-No. 5535222
Weight 76.15 kg
Working height 3.6 m
Scaffold height 2.6 m
Platform height 1.6 m
PAXTower S-PLUS, 3.6 m PH
Art.-No. 5535242
Weight 112.77 kg
Working height 5.6 m
Scaffold height 4.6 m
Platform height 3.6 m
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PAXTower S-PLUS, 5.6 m PH
Art.-No. 5535262
Weight 159.15 kg
Working height 7.6 m
Scaffold height 6.6 m
Platform height 5.6 m
PAXTower 3T, 1.6 m PH
Art.-No. 5535122
Weight 70.4 kg
Working height 3.6 m
Scaffold height 2.6 m
Platform height 1.6 m
PAXTower 3T, 3.6 m PH
Art.-No. 5535142
Weight 104.24 kg
Working height 5.6 m
Scaffold height 4.6 m
Platform height 3.6 m
PAXTower 3T, 5.6 m PH
Art.-No. 5535162
Weight 115.92 kg
Working height 7.6 m
Scaffold height 6.6 m
Platform height 5.6 m
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PAXTower S-PLUS / 3T Instruction Manual12
5 Quantity Schedule
5.1 PAXTower S-PLUS
List of scaffold units with packages
Product
code
Product
description
5535212 5535222 5535242 5535262
0.6 m PH 1.6 m PH 3.6 m PH 5.6 m PH
2.6 m WH 3.6 m WH 5.6 m WH 7.6 m WH
5535102 Base Pack 1 1 1 1
5535502 EN1004 Pack 1 1 1 1
5535582 1m Extension Pack
S-PLUS - 1 1 1
5535592 2m Extension Pack 1
S-PLUS - - 1 1
5535552 2m Extension Pack 2
S-PLUS ---1
5427942 Adjustable Leg Pack * 1 1 1 1
* Adjustable legs only required if ground is uneven or sloping.
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List of packages with individual parts
Product Code Product Description Base Pack 5535102 EN1004 Pack 5535502 1m Extension Pack S-PLUS 5535582 2m Extension Pack 1 S-PLUS 5535592 2m Extension Pack 2 S-PLUS 5535552 Adjustable Leg Pack 5427942
42780 Folding Frame 1 - - - - -
42784 Platform 1 - - 1 1 -
42781 4 Rung Frame - - 2 - - -
42782 8 Rung Frame - - - 2 2 -
42788 Horizontal Brace - 2 - - - -
42787 Diagonal brace - - - 1 - -
42783 S-PLUS - - 2 2 2 -
42789 Base stabiliser - 4 - - - -
42793 Stabiliser
Extensions ----4-
42795 End Toeboard - 2 - - - -
42786 Side Toeboard - 2 - - - -
42794 Adjustable Leg - - - - - 4
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PAXTower S-PLUS / 3T Instruction Manual14
5.2 PAXTower 3T
List of scaffold units with packages
Product
code Product description
5535212 5535122 5535142 5535162
0.6 m PH 1.6 m PH 3.6 m PH 5.6 m PH
2.6 m WH 3.6 m WH 5.6 m WH 7.6 m WH
5535102 Base Pack 1 1 1 1
5535502 EN1004 Pack 1 1 1 1
5535532 1m Extension Pack 3T - 1 1 1
5535542 2m Extension Pack 3T - - 1 2
5535512 Stabiliser Extension
Pack 3T ---1
5427942 Adjustable Leg Pack * 1 1 1 1
* Adjustable legs only required if ground is uneven or sloping
List of packages with individual parts
Product Code Product Description Base Pack 5535102 EN1004 Pack 5535502 1m Extension Pack 3T 5535532 2m Extension Pack 3T 5535542 Stabiliser Extension Pack 3T 5535512 Adjustable Leg Pack 5427942
42780 Folding Frame 1 - - - - -
42784 Platform 1 - - 1 - -
42781 4 Rung Frame - - 2 - - -
42782 8 Rung Frame - - - 2 - -
42788 Horizontal Brace - 2 3 4 - -
42787 Diagonal brace - - - 2 - -
42789 Base stabiliser - 4 - - - -
42793 Stabiliser
Extensions ----4-
42795 End Toeboard - 2 - - - -
42786 Side Toeboard - 2 - - - -
42794 Adjustable Leg - - - - - 4
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15
6 Assembly Procedure
6.1 Assembling the base unit, 0.6 m PH
1. Move the base unit into the required position.
1.
3.
2.
2. Push out the central folding frames until the locking hinge
snaps into position and the lock is engaged.
3. Apply the brakes on all castors. Ensure the castors are
facing outwards from the base unit and apply the brakes
on all castors.
4. Place the platform on the 2nd rung and engage the wind
locks at both ends, as shown.
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PAXTower S-PLUS / 3T Instruction Manual16
Check that the ground is flat, and all four castors are touch-
ing the ground. Use a spirit level to check the base is level
within 1°.
If the tower is not level within 1°, adjustable legs must be
used (see page 27).
5. Insert one horizontal brace on to the top rung of the base
unit.
6. Fit stabilisers to all four corners. For the position of the
stabilisers, see page 30.
7. Fit both end toeboards so that the guide pins of the plat-
form engage in the grooves of the end toeboards.
8. Fit one side toeboard on the folding frame side.
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17
9. From a seated position fit one horizontal brace on the lo-
wer guardrail.
10. Fit the remaining side toeboard.
The tower is now complete at 0.6m platform height.
6.2 Assembling the S-PLUS mobile towers
1.6m, 3.6m, and 5.6m PH
1. Assemble the base unit (see page 15).
2. Fit the horizontal brace on the bottom rung as shown.
3. Remove the frame end caps.
Check that the ground is flat, and all four castors are touch-
ing the ground. Use a spirit level to check the base unit is
level within 1°.
If the tower is not level within 1°, adjustable legs must be
used (see page 27).
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PAXTower S-PLUS / 3T Instruction Manual18
4. Fit a 4 rung frame on each side of the base unit. Ensure
the interlock clips are engaged.
5. Fit an advanced guardrail at the top rung of the 4 rung fra-
me on the folding frame side and lock in position.
6. Fit an advanced guardrail at the top rung, on the opposite
side of the folding frame and lock in position. For further
guidance on fitting S-PLUS, see zarges.com/uk.
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19
1.
2.
7. Attach one stabiliser to each corner of the tower ensuring
all four stabilisers touch the ground. For the position of the
stabilisers, see page 30.
If building to 5.6 m PH the stabiliser extensions must be
used. For guidance on how to fit, see page 28.
1.
2.
8. Fit the platform on the 6th rung and ensure the windlocks
are engaged at both ends.
The tower now has a platform height of 1.6 m. If finishing at
this height, move on to step 14. If a greater platform height is
required, continue with the next steps.
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PAXTower S-PLUS / 3T Instruction Manual20
9. Fit a diagonal brace on the bottom rung.
10. Fit an 8 rung frame on each side of the tower unit. Ensure
the interlock clips are engaged.
11. Fit an advanced guardrail at the top rung of the 8rung
frame, on the folding frame side and lock in position. For
further guidance on fitting S-PLUS, see zarges.com/uk.
12. Fit an advanced guardrail at the top rung of the 8 rung
frame, on the opposite side of the folding frame and lock in
position.
13. Fit a platform on the 14th rung. Ensure the windlocks are
engaged at both ends.
The tower now has a platform height of 3.6 m. If finishing at
this height, continue with the following step 14.
If a greater platform height of 5.6 m is required, repeat steps
10 to 13, using the 22nd rung to fit the platform.
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