ZCS ZUCCHETTI 22K-BE-24 User manual

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
1/44
AC charging station for electric vehicles
22K-BE-24
User Manual
V1.00 (25-05-2020)

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
2/44
General instructions
This manual contains important safety instructions that must be followed during installation and
maintenance of the equipment.
Please keep these instructions!
This manual must be considered an integral part of the equipment, and must be available at all times to
everyone who interacts with the equipment. The manual must always accompany the equipment, even
when it is transferred to another user or plant.
Copyright statement
Copyright of this manual belongs to Zucchetti Centro Sistemi S.p.A. No part of this manual may be
copied (including the software), reproduced or distributed in any form or by any means without the
permission of Zucchetti Centro Sistemi S.p.A. All rights reserved. ZCS reserves the right to final
interpretation. This manual is subject to change based on feedback from users, installers or customers.
Please check our website at http://www.zcsazzurro.com for the latest version.
Zucchetti Centro Sistemi
Via Lungarno 305/A
52028, Terranuova Bracciolini (AR)
[phone]
[e-mail]
http://www.zcscompany.com

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
3/44
Table of Contents
1. Preliminary safety instructions ..............................................................................................................7
1.1. Safety instructions..........................................................................................................................7
1.2. Symbols and icons ........................................................................................................................11
1.3. Labels............................................................................................................................................12
1. Product features ..................................................................................................................................12
1.4. Product presentation....................................................................................................................12
1.5. Operating diagram........................................................................................................................14
2. Installation ...........................................................................................................................................15
2.1. Checks before installation ............................................................................................................16
2.1.1. Installation tools.................................................................................................................................17
2.2. Installation process.......................................................................................................................19
2.2.1. Installation position............................................................................................................................19
2.2.2. Movement of the charger..................................................................................................................19
2.3. Materials and cables.....................................................................................................................20
3. Electrical connections ..........................................................................................................................20
3.1. Connecting PGND cables (grounding) ..........................................................................................21
3.2. Connecting the AC power cables..................................................................................................23
3.3. External protection devices..........................................................................................................24
3.4. Communication systems ..............................................................................................................24
4. Mounting..............................................................................................................................................26
4.1. Wall mounting ..............................................................................................................................26
4.2. Mounting on metal support .........................................................................................................27
4.3. Locking..........................................................................................................................................28
5. Commissioning.....................................................................................................................................29
5.1. Preliminary safety inspection.......................................................................................................29
5.2. Starting the charging station ........................................................................................................29
6. Configuration .......................................................................................................................................30
6.1. Procedure .....................................................................................................................................30

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
4/44
6.2. Password setting, mode of use and power limitation .................................................................31
6.3. Menu for repairs or maintenance ................................................................................................33
6.4. Configuration of RFID card (to enable charging in online and offline mode) ..............................34
7. Working mode .....................................................................................................................................36
7.1. Online ...........................................................................................................................................36
7.2. Offline ...........................................................................................................................................37
7.3. Plug&Play......................................................................................................................................38
8. Operation.............................................................................................................................................39
8.1. Connecting the charger to the electric vehicle ............................................................................39
8.2. Start of charging ...........................................................................................................................39
8.3. End of charging.............................................................................................................................40
9. Technical datasheet.............................................................................................................................40
10. Troubleshooting and maintenance..................................................................................................41
10.1. Troubleshooting ...........................................................................................................................41
10.2. Maintenance.................................................................................................................................43
11. Dismantling and disposal .................................................................................................................43
12. Warranty ..........................................................................................................................................44

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
5/44
Preface
General information
Please read this manual carefully before installation, use or maintenance. This manual contains
important safety instructions that must be followed during installation and maintenance of the system.
Scope
This manual describes the assembly, installation, electrical connection, commissioning, maintenance
and troubleshooting of the electric vehicle charging stations:
22K-BE-24
Keep this manual so that it is accessible at all times.
Recipients
This manual is intended for qualified technical personnel (installers, technicians, electricians, technical
support personnel or anyone who is qualified and certified to work on an electrical system), responsible
for installing, starting up and operating the charging station.
Symbols used
This manual provides information for safe operation and uses certain symbols to ensure the safety of
personnel and materials, and for efficient use of the equipment during normal operation.
It is important to understand this information to avoid accidents and damage to property. Please take
note of the following symbols used in this manual.
Danger: indicates a hazardous situation which, if not resolved or avoided,
could result in serious personal injury or death
Danger
Warning: indicates a hazardous situation which, if not resolved or
avoided, could result in serious personal injury or death
Warning
Caution: indicates a hazardous situation which, if not resolved or avoided,
could result in minor or moderate personal injury

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
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Caution
Attention: indicates a potentially hazardous situation which, if not
resolved or avoided, could result in damage to the system or other
property
Attention
Note: provides important tips on the correct and optimal operation of the
product
Note

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
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1. Preliminary safety instructions
If you have problems or questions in reading and understanding the
following information, please contact Zucchetti Centro Sistemi S.p.A.
through the appropriate channels.
Note
1.1. Safety instructions
Highlights the safety instructions to be followed during installation and use of the equipment.
Before installing and using the equipment, make sure you read and understand the instructions in this
manual and familiarise yourself with the relative safety symbols shown in this chapter. According to
national and local requirements, permission must be obtained from your local provider before
connecting to the electrical grid, making sure that the connections are carried out by a qualified
electrician. All installation work must be carried out by a qualified and competent electrician.
Contact the nearest authorised service centre for any repairs or maintenance. Contact your distributor
for information on the nearest authorised service centre. DO NOT carry out repairs yourself, as this may
result in injury or damage.
Qualified personnel
Ensure that the operator has the necessary skills and training to operate the equipment. Personnel
responsible for use and maintenance of the equipment must be qualified and capable of performing the
activities described, and must also have appropriate knowledge on how to correctly interpret the
contents of this manual. For safety reasons, this charging station can only be installed and serviced by a
qualified electrician with the necessary training and/or skills and knowledge. Zucchetti Centro Sistemi
S.p.A. declines all responsibility for damage to property or personal injury caused by incorrect use of the
device.
Do not attempt in any way to repair or replace components of the charging station without the
assistance of qualified personnel.
Installation requirements
Install and start the charging station according to the following instructions. Place the charging station
on suitable load-bearing supports with sufficient load capacity (such as metal walls or columns) and
make sure it is positioned vertically. Choose a suitable location for the installation of the electrical
equipment. Make sure there is sufficient space for heat dispersion and to accommodate future
maintenance. Maintain adequate ventilation and ensure that there is enough air circulation for cooling.

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
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Do not place the charging station near explosive, flammable materials,
chemical vapours or potentially hazardous materials.
Danger
Figure 1 –Do not lose or damage this manual
Transport requirements
If you encounter problems with the packaging that could damage the charging station or if you find any
visible damage, immediately notify the transport company. If necessary, request assistance from an
installer or from Zucchetti Centro Sistemi S.p.A. Transport of the equipment, especially by road, must be
carried out with vehicles suitable to protect the components (in particular, electronic components)
against violent knocks, humidity, vibrations, etc.
Electrical connections
Please follow all the electrical regulations on accident prevention.

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
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Before connecting the electrical cables, make sure to properly disconnect
the voltage on the AC connection cables, and do not connect any charging
cables for electric vehicles.
Danger
All installation operations must be carried out by a professional electrician,
who has carefully read this manual and understands its contents!
Warning
Before connecting the charging station to the grid, make sure that all the
necessary permits have been obtained from the local grid operator and
that all the electrical connections have been completed by a professional
electrician.
Attention
Do not remove the information label or tamper with the charging station.
Otherwise, ZCS will not provide any warranty or assistance
Note
Operation
Do not use the product if it has any defects, cracks, scratches or leaks, but contact your dealer or ZCS
technical service.
Contact with the electrical grid or the terminal of the equipment may
cause electrocution or fire!
• Do not touch the terminal or the conductor connected to the electrical
grid.
• Follow all the instructions and safety requirements relating to grid
connection
Danger

Solo documento principale.
Identification: MD-AL-GI-00 Rev. 4.0 of 31.01.18 –Application: GID
Pile Reg. IT12110P00002965 - Share Capital € 100,000.00 fully paid up
AR Bus. Reg. no. 03225010481 –AR REA no. 94189
ISO 9001 Certified company - Certificate no. 9151 - CNS0 - IT-17778
Zucchetti Centro Sistemi S.p.A. - Green Innovation Division
Via Lungarno, 248 - 52028 Terranuova Bracciolini - Arezzo, Italy
tel. [phone] - fax. [phone]
[e-mail] - [email protected] - zcsazzurro.com
Manual of 25/05/2020 Rev. 1.0 “User Manual 22K-BE-24”
10/44
If the charging station is not functioning properly:
• Immediately press the stop button located on the right side.
• Disconnect the input and output power supply
Warning
Take special care when charging in thunderstorms or in rain
Attention
Figure 2 - Position of STOP button
Maintenance and repair
Keep the charging station clean and dry; if you need to clean it, use a clean dry cloth. It is very
dangerous to touch the inside of the charging station, therefore it is strictly forbidden to do so while the
system is running. NEVER clean the inside of the charging station with a wet or damp cloth.
•Before performing any repairs, disconnect the charging station from the
power supply (AC side) and from the data connection to the
transmission gate.
•After switching off the DC switch, wait 5 minutes before carrying out any
repairs or maintenance on the charging station
Danger
EMERGENCY BUTTON