Zephyr Roma Island ZRM-E42AS Installation guide

Use, Care, and Installation Guide
www.zephyronline.com
Model number:
Serial Number:
SEP07.0101 © Zephyr Corporation
Roma Island
ZRM-E36AS
ZRM-E42AS

www.zephyronline.com

1
SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS....................................................... 4
INSTALLATION
Ducting Calculation Sheet....................................... 5
Mounting Height & Clearance................................ 6
Ducting Options ........................................................... 7
+RRG6SHFL¿FDWLRQV ................................................... 8
Mounting the Range Hood...................................... 9
Mounting the Hood and Duct Cover ................... 10
Ductless Recirculation .............................................. 11
CONTROLS..................................................................................... 12
MAINTENANCE
Cleaning and Installing Filters ............................... 13
Lights................................................................................ 14
TROUBLESHOOTING................................................................ 15
LIST OF PARTS AND ACCESSORIES .............................. 16
Table of Contents

Important Safety Notice
READ AND SAVE THESE INSTRUCTIONS
2
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
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d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
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f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
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b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
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back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
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the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI
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g. NEVER place a switch where it can be reached from a tub or shower.
h. Make sure the power is off before installing, wiring or maintenancing.

Important Safety Notice
3
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
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attics, crawl spaces or garages.
OPERATION
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and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
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ground path is adequate.
Do not ground to a gas pipe.
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Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to
Electrical Diagram on product.
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and install appropriate connector if necessary.

List of Materials
4
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MODEL: ZRM-E36AS, ZRM-E42AS
2Top Duct Covers 1Top Support Frame
2Bottom Duct Covers 1Bottom Support Frame
2Thin Trim Pieces
2Thick Trim Pieces
1Hood
4Halogen Light Bulbs (pre-installed)
2Metal Filters (3- ZRM-E42AS)
3Wire Nuts
4ø14 OD / ø6.5 ID
Washers 4M5 Wing Nuts
4M6*50
Wood Screws
10 M4*8
Philips Head Screws
12 M3*2.5
Philips Head Screws
1Damper with 2 clips
No Ducting or Installation Tools Included.
HARDWARE PACKAGE CONTENTS
note: hardware is in metric measurements.

5
Duct pieces To t a l
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) = Ft.
8” Round,
straight
1 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
elbow
15 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.450
elbow
9 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.900
flat elbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.to
6” round
transition
900elbow
20 Ft. x ( ) = Ft.
6” Round,
900elbow
15 Ft. x ( ) = Ft.
6” Round,
450elbow
9 Ft. x ( ) = Ft.
Ft.
7” Round,
straight
1 Ft. x ( ) = Ft.
Subtotal column 1 =
Duct pieces To t a l
Equivalent number
length x used =
6”- 8”Round
wall cap
with damper
30 Ft. x ( ) = Ft.
Round
wall cap
with damper
30 Ft. x ( ) = Ft.
7” or 8”
Round,
900elbow
15 Ft. x ( ) = Ft.
7” or 8”
7” or 8”
Round,
450elbow
9 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”- 8” Round,
roof cap
30 Ft. x ( ) = Ft.
7” or 8”
Round,
roof cap
30 Ft. x ( ) = Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the total duct length of a 3 1/ 4” x 10” rectangular 6” or 7”
diameter round duct should not exceed 100 equivalent feet.
6” round to
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” round to
3-1/ 4” x 10”
rect.
transition
900elbow
16 Ft. x ( ) = Ft.
7” round to
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” round to
3-1/ 4” x 10”
rect.
transition
900elbow
23 Ft. x ( ) = Ft.
Installation – Ducting Calculation Sheet

Installation – Mounting Height & Clearance
6
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DUCTING
A minimum of 6” round or 3-1/4 x 10” rectangular
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Always use rigid type metal ducts only. Flexible
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Use calculation worksheet to compute total duct
work.
ALWAYS, when possible, reduce the number of
transitions and turns. If a long duct run is required,
increase duct size from 6” to 7” or 8”.
If turns or transitions are required: Install as far
away from opening and as far apart, between 2,
as possible.
Minimum mount height between range top to hood
bottom should be no less than 28”.
Maximum mount height should be no higher than
36”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
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mounted too high will be hard to reach and will
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If available, also refer to range manufacturer’s
height clearance requirements and recommended
hood mounting height above range. Always check
your local codes for any differences.
Mounting Height (Recirculating)
Minimum Ceiling Height 8’. Hood mounted 28”
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Maximum Ceiling Height 9’3”. Hood mounted 36”
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Mounting Height (Ducted)
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Duct cover extension kit available for ceiling
heights up to 12 feet. Turn to page 16 for part
number and ordering information.
DAMAGE-SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return the
unit to the store in which it was bought for
repair or replacement.
• If the unit is damaged by the customer, repair
or replacement is the responsibility of the
customer.
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be made by arrangement between customer
and installer.
min. ducted 28”
min. recirc. 32“
max. 39”
min. ducted 92” (7’8“)
min. recirc. 96” (8’)
max. 111” (9’3”)
min. 28”
max. 36”
36”
4”
Note: Bottom duct covers may be cut down by 4” to expose top duct cover louver holes.
This may be necessary if the customer is recirculating the hood, has an 8’ ceiling and
wants the hood mounted between 29 - 32 inches above the cooking surface.

7
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside, unless using the recirculating option.
Use single wall rigid Metal ductwork only.
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Some Ducting Options
Installation – Ducting Options
side wall cap
w/ gravity damper
Soffit or crawl space
Roof Pitch w/
Flashing & Cap
ductless
recirculating

8
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Installation – +RRG6SHFL¿FDWLRQV
3/4”
71/8”
10 3/4”
77/8”
10 1/8”
12 3/8”
83/4”
FRONT
36” or 42” 27”
12”
14”
4”
Top Support Frame
(ceiling bracket)
Top of Hood
(blower housing)
Side of HoodFront of Hood
C/L
41/2”
3”
15/8”
electrical
K/O
11/8”
1/4”
ø5 7/8”
11
5/8
”
(blower housing)
FRONT
min. ducted 28”
min. recirc. 32”
max. 39”