Zephyr Tornado Glo Installation guide

WWW.ZEPHYRONLINE.COM
MAY21.0101
Tornado Glo
AK8500AS
EN Use, Care, and Installation Guide
FR Guide d’utilisation, d’entretien et d’installation
Airflow Control Technology
TM
C

2Tornado Glo Use, Care, and Installation Guide
TORNADO GLO
INSERT
CORE

3
Tornado Glo Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Contents
Page
Safety Information ............................................................................ 4-6
Types of Safety Warnings................................................................... 4
General Safety ..................................................................................4-5
Operation........................................................................................... 6
Electrical Requirements ...................................................................... 6
Federal Communication Commission Interface Statement................. 6
List of Materials................................................................................... 7
Installation Instructions.....................................................................8-15
Ducting Calculation Sheet.................................................................. 8
Mounting Height, Clearance, & Ducting ............................................. 9
Ducting Options .................................................................................10
Insert Specifications ...........................................................................11
Electrical Supply.................................................................................12
Cable Lock .........................................................................................12
Mounting the Insert ......................................................................... 13-14
Horizontal Ducting Conversion ...........................................................14
Ductless Recirculation ........................................................................15
Features & Controls..........................................................................16-20
Touch Controls ................................................................................ 16-18
Optional RF Remote Control............................................................19-20
Maintenance ...................................................................................... 21
Insert & Grease Filter Cleaning...........................................................21
ACT™ Conversion............................................................................ 22-23
Airflow Control Technology (ACT™) ................................................... 22
Enabling ACT™.................................................................................. 23
Wiring Diagram..................................................................................24
Troubleshooting............................................................................... 25-26
List of Parts & Accessories.................................................................. 27
Notes..................................................................................................28
Limited Warranty ...............................................................................29
Product Registration...........................................................................30

4Tornado Glo Use, Care, and Installation Guide
TORNADO GLO
INSERT
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Safety Information
Your safety and the safety of others are very important.
We have provided many important safety messages in this
manual for your appliance. Always read and obey all safety
messages.
This is the Safety Alert Symbol. This symbol alerts you to
potential hazards that can cause severe bodily injury or death.
All safety messages will follow the Safety Alert Symbol and either
the words “DANGER” “WARNING” or “CAUTION”
DANGER
Danger means that failure to heed this safety statement may
result in severe injury or death.
READ AND SAVE THESE INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the
manufacturer. If you have questions, contact the manufacturer.
b) Before servicing or cleaning unit, switch power o at service
panel and lock the service disconnecting means to prevent
power from being switched on accidentally. When the service
disconnecting means cannot be locked, securely fasten a
prominent warning device, such as a tag, to the service panel.
General Safety
WARNING
Warning means that failure to heed this safety statement
may result in extensive product damage, serious personal
injury, or death.
CAUTION
Caution means that failure to heed this safety statement
may result in minor or moderate personal injury, property or
equipment damage.
WARNING
To reduce the risk of fire or electric shock, do not use this fan
with any solid-state control device.
WARNING
CAUTION
For General Ventilating Use Only. Do Not Use To Exhaust
Hazardous Or Explosive Materials And Vapors. Take care
when using cleaning agents or detergents. Suitable for use in
household cooking area.
WARNING
WARNING - TO REDUCE THE RISK OF A RANGE TOP GREASE
FIRE:
a) Never leave surface units unattended at high settings.
Boilovers cause smoking and greasy spillovers that may ignite.
Heat oils slowly on low or medium settings.
b) Always turn insert ON when cooking at high heat or
when flambeing food. (i.e. Crepes Suzette, Cherries Jubilee,
Peppercorn Beef Flambe’).
c) Clean ventilating fans frequently. Grease should not be
allowed to accumulate on fan or filter.
d) Use proper pan size. Always use cookware appropriate for
the size of the surface element.

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Tornado Glo Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Safety Information
WARNING
READ AND SAVE THESE INSTRUCTIONS
WARNING - TO REDUCE THE RISK OF INJURY TO PERSONS
IN THE EVENT OF A RANGE TOP GREASE FIRE, OBSERVE THE
FOLLOWING:
a) SMOTHER FLAMES with a close-fitting lid, cookie sheet, or
metal tray, then turn o the burner. BE CAREFUL TO PREVENT
BURNS. If the flames do not go out immediately, EVACUATE AND
CALL THE FIRE DEPARTMENT.
b) NEVER PICK UP A FLAMING PAN – You may be burned.
c) DO NOT USE WATER, including wet dishcloths or towels – a
violent steam explosion will result.
d) Use an extinguisher ONLY if:
1) You know you have a Class ABC extinguisher, and you
already know how to operate it.
2) The fire is small and contained in the area where it
started.
3) The fire department is being called.
4) You can fight the fire with your back to an exit
Based on “Kitchen Firesafety Tips” published by NFPA.
WARNING
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of fire and to properly exhaust air outside, do
not vent exhaust air into spaces within walls, ceilings, attics,
crawl spaces, or garages.
WARNING
WARNING - TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK,
OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes and
standards, including fire-rated construction.
b) Sucient air is needed for proper combustion and
exhausting of gases through the flue (chimney) of fuel burning
equipment to prevent back drafting. Follow the heating
equipment manufacturer’s guideline and safety standards such
as those published by the National Fire Protection Association
(NFPA), and the American Society for Heating, Refrigeration
and Air Conditioning Engineers (ASHRAE), and the local code
authorities.
c) When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
d) Ducted fans must always be vented to the outdoors.
e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected
to a GFCI (Ground Fault Circuit Interrupter) - protected branch
circuit.
WARNING
Prop. 65 Warning for California Residents: This product may
contain chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.

6Tornado Glo Use, Care, and Installation Guide
TORNADO GLO
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Safety Information
Operation
ŹAlways leave safety grilles and filters in place. Without these components, operating blowers could catch onto hair, fingers and
loose clothing.
ŹThe manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and
the warranty of the unit automatically expires due to improper maintenance.
NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
Electrical Requirements
Important:
ŹObserve all governing codes and ordinances.
ŹIt is the customer’s responsibility to be aware of these below:
ŹTo contact a qualified electrical installer.
ŹTo assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest
edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes
and ordinances.
ŹIf codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path
is adequate.
ŹDo not ground to a gas pipe.
ŹCheck with a qualified electrician if you are not sure the insert is properly grounded.
ŹDo not have a fuse in the neutral or ground circuit.
ŹThis appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected
by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram
on product.
ŹA cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and
install appropriate connector if necessary.
* National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
Federal Communication Commission Interface Statement
ŹThis equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
ŹThis equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not
occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment o and on, the user is encouraged to try to correct the interference by one of the following
measures:
ŹReorient or relocate the receiving antenna.
ŹIncrease the separation between the equipment and receiver.
ŹConnect the equipment into an outlet on a circuit dierent from that to which the receiver is connected.
ŹConsult the dealer or an experienced radio/TV technician for help.
READ AND SAVE THESE INSTRUCTIONS

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Tornado Glo Use, Care, and Installation Guide
ZEPHYRONLINE.COM
List of Materials
Wire Caps (3)
#6 x 1” (4)
#6 x 1-1/2” (4)
3/16 x 3/8” (2)
Parts Not Supplied
Ducting, conduit and all installation tools
Cable locking connector (if required by local codes)
Optional stainless steel liner (AK08xxAS)
Optional recirculating kit (ZRC-0085)
Optional RF remote control (14000005)
Parts Supplied
Quantity Part
1 Insert
1 Aluminum mesh filter
1 PAS panel (Perimeter Aspiration System) (pre-installed)
1 Single internal blower (pre-installed)
1 Round metal cap (for covering duct opening when
converting to horizontal ducting)
1 Hardware package

8Tornado Glo Use, Care, and Installation Guide
TORNADO GLO
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Installation Instructions
Duct pieces To t al
Equivalent number
length x used =
3-1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. to
6” round
transition
5 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect. to
6” round
transition
900 elbow
20 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
900
15 Ft. x ( ) = Ft.
6”, 7”, 8”, 10”
Round,
450
9 Ft. x ( ) = Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) =Ft.
Subtotal column1 =
Duct pieces To t al
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) = Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) = Ft.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the totalductlength
should not exceed 150 equivalent feet.
6” roundto
3-1/ 4” x 10”
rect.
transition
1 Ft. x ( ) = Ft.
6” roundto
3-1/ 4” x 10”
rect.
transition
900 elbow
16 Ft. x ( ) = Ft.
7” roundto
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) = Ft.
7” roundto
3-1/ 4” x 10”
rect.
transition
900 elbow
23 Ft. x ( ) = Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect. 900
elbow
15 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. 450
elbow
9 Ft. x ( ) =Ft.
3-1/ 4” x 10”
Rect. 900
flatelbow
24 Ft. x ( ) = Ft.
3-1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) = Ft.
Ft. x ( ) = Ft.
15
6”, 7“, 8”
Round
in-line
damper
Ducting Calculation Sheet

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Tornado Glo Use, Care, and Installation Guide
ZEPHYRONLINE.COM
Installation Instructions
Mounting Height, Clearance, & Ducting
A minimum of 6” round vertical or horizontal duct must be used
to maintain maximum air flow eciency.
Always use rigid type metal ducts only. Flexible ducts could
restrict air flow by up to 50%.
Also use calculation (on page 8) to compute total available duct
run when using elbows, transitions and caps.
ALWAYS, when possible, reduce the number or transitions and
turns. If long duct run is required, increase duct size.
If turns or transitions are required; install as far away from insert
duct output and as far apart, between the two as possible.
Minimum mount height between range top to insert bottom
should be no less than 24” above gas cooktops and 20” above
electric cooktops.
Maximum mount height should be no higher than 36”.
It is important to install the insert at the proper mounting height.
Inserts mounted too low could result in heat damage and fire
hazard; while inserts mounted too high will be hard to reach and
will lose its performance and eciency.
Electric Cooktop: Min 20” - Max 36”
36”
Gas Cooktop: Min 24” - Max 36”
If available, also refer range manufacturer’s height clearance requirements and recommended insert
mounting height above range.
For shipment and installation damages:
ŹPlease fully inspect unit for damage before installation.
ŹIf the unit is damaged in shipment, return the unit to the store in which it was bought for repair or
replacement.
ŹIf the unit is damaged by the customer, repair or replacement is the responsibility of the customer.
ŹIf the unit is damaged by the installer (if other than the customer), repair of replacement must be
made by arrangement between customer and installer.

10 Tornado Glo Use, Care, and Installation Guide
TORNADO GLO
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Installation Instructions
Ducting Options
ŹUse single wall rigid metal ductwork only.
ŹFasten all connections with sheet metal screws and tape all joints w/ certified Silver Tape or Duct
Tape.
Fire Hazard: NEVER exhaust air or terminate ductwork into
spaces between walls, crawl spaces, ceilings, attics, or garages.
All exhaust must be ducted to the outside, unless using the
recirculating option.
WARNING
Sot or crawl space
Roof Pitch w/
Flashing & Cap
Rear ducting
side wall cap
w/ gravity
damper
ductless
recirculating