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  9. Zephyr Titan Island AK7742AS Installation guide

Zephyr Titan Island AK7742AS Installation guide

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Use, Care, and Installation Guide
Model number:
Serial Number:
www.zephyronline.com
SEP19.0101 © Zephyr Ventilation, LLC
Airflow Control Technology
TM
C
+
Titan Island
AK7736AS
AK7742AS
AK7748AS
1
SAFETY NOTICE................................................................. 2-3
LIST OF MATERIALS....................................................... 4
INSTALLATION
Ducting Calculation Sheet....................................... 5
Mounting Height & Clearance................................ 6
Ducting Options........................................................... 7
Hood Specications ................................................... 8
Mounting the Hood..................................................... 9-11
PBD-1300A Dual Blower Ducting......................... 12
FEATURES & CONTROLS
Electronic LCD Controls................................. 13
Optional Remote Control................................ 14
MAINTENANCE
Cleaning, Filter Removal & Lights....................... 15
TROUBLESHOOTING................................................................ 16
ACT™ CONVERSION................................................................ 17
WIRING DIAGRAMS................................................................... 18
LIST OF PARTS AND ACCESSORIES.............................. 19
WARRANTY.................................................................................... 20
PRODUCT REGISTRATION.................................................... 21
Table of Contents
Important Safety Notice
READ AND SAVE THESE INSTRUCTIONS
2
www.zephyronline.com
WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power o󰀨 at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning agents
or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on
low or medium settings.
b. Always turn hood ON when cooking at high heat or when aming food
c. Clean ventilating fans frequently. Grease should not be allowed to accumulate on fan or lter.
d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
e. Keep fan, lters and grease laden surfaces clean.
f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
a. SMOTHER FLAMES with a close-tting lid, cookie sheet, or metal tray, then turn o󰀨 the burner. BE CAREFUL TO PREVENT BURNS.
If the ames do not go out immediately, EVACUATE AND CALL THE FIRE DEPARTMENT.
b. NEVER PICK UPA FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
2. The re is small and contained in the area where it started.
3. The re department is being called.
4. You can ght the re with your back to an exit
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Installation work and electrical wiring must be done by qualied person(s) in accordance with all applicable codes and standards. Including
re-rated construction.
b. Su󰀩cient air is needed for power combustion and exhausting of gases through the ue (chimney) of fuel burning equipment to prevent
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire
Protection Association (NFPA) and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) and the
local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. NEVER place a switch where it can be reached from a tub or shower.
f. Make sure the power is o󰀨 before installing, wiring or maintenancing.
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
CAUTION
To reduce risk of re and to properly exhaust air outside - Do not vent exhaust air into spaces within walls, ceilings,
attics, crawl spaces or garages. Not for use over an outdoor grill.
Important Safety Notice
3
OPERATION
Always leave safety grilles and lters in place. Without these components, operating blowers could catch onto hair, ngers and loose
clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation, maintenance
and suitable use of the product. The manufacturer further declines all responsibility for injury due to negligence and the warranty of the
unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
- To contact a qualied electrical installer.
- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70 latest edition*
or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and all local codes and
ordinances.
If codes permit and a separate ground wire is used, it is recommended that a qualied electrician determine that the ground path is
adequate.
Do not ground to a gas pipe.
Check with a qualied electrician if you are not sure the range hood is properly grounded.
Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit protected by
a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to Electrical Diagram on
product.
A cable locking connector (not supplied) might also be required by local codes. Check with local requirements, purchase and install
appropriate connector if necessary.
AK7736AS, AK7742AS - 286 Watts, 4Amps
AK7748AS - 299 Watts, 4.2 Amps
Power consumption shown above is the default power specs. Hoods with Zephyr’s proprietary Airow Control Technology (ACT)
enabled will consume less power. See wiring diagram at the end of this manual for more information.
FEDERAL COMMUNICATION COMMISSION INTERFACE STATEMENT
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the
instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in
a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment o󰀨 and on, the user is encouraged to try to correct the interference by one of the following measures:
. Reorient or relocate the receiving antenna.
. Increase the separation between the equipment and receiver.
. Connect the equipment into an outlet on a circuit di󰀨erent from that to which the receiver is connected.
. Consult the dealer or an experienced radio/TV technician for help
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
WARNING:
Prop. 65Warning for California Residents
4
www.zephyronline.com
List of Materials
4
www.zephyronline.com
List of Materials
4
www.zephyronline.com
MODELS: AK7736AS, AK7742AS, AK7748AS
PARTS SUPPLIED
6# x 1” (4)
M4 x 8 (14)
M4 x 10 (16) 3/16*7/8 (4)
6# x 1-1/2” (4) 6# x 2” (4)
1 - Hood
4 - Duct covers, 2 upper & 2 lower
2 - Support frames, 1 upper & 1 lower
2- Angled support brackets
1- Middle support frame
4 - Baffle filters, AK7736AS & AK7742AS
6 - Baffle filters, AK7748AS
2 - LED light bulbs, AK7736AS & AK7742AS
4 - LED light bulbs, AK7748AS
1 - 8 in. round starting collar (for single blower ducting)
1 - Paper ceiling template
1 - Hardware package
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Duct cover extension accessory (Z1C-0077 - 36”, 42”)
- Duct cover extension accessory (Z1C-0177 - 48”)
- Dual blower kit (PBD-1300A)
M4 x 8 (6)
M4 x 8 (12) 3/16*7/8 (4)
List of Materials
(1) M4 x 12
safety screw
6# x 1” (6) 6# x 1-1/2” (6) 6# x 2” (6)
5x24mm Washers (6)Wire Caps(3) Light Bulb Removal
Suction Cup (1)
3/16 x 1/4” (4)
*M4 x 8 (12) screws are pre-installed into the support frame
5
Duct pieces Total
Equivalent number
length x used =
3-1/4” x 10”
Rect.,
straight
1 Ft. x ( ) =Ft.
3-1/4” x 10”
Rect.to
6” round
transition
5 Ft. x ( ) =Ft.
3-1/4” x 10”
Rect.to
6” round
transition
900 elbow
20 Ft. x ( ) =Ft.
6”, 7”, 8”, 10”
Round,
900
15 Ft.
x ( ) =Ft.
6”, 7”, 8”, 10”
Round,
450
9 Ft. x ( ) =Ft.
Ft.
6”, 7”, 8”, 10”
Round,
straight
1 Ft. x ( ) =Ft.
Subtotal column1 =
Duct pieces Total
Equivalent number
length x used =
6”, 7”, 8”, 10”
Round, wall
cap with
damper
30 Ft. x ( ) =Ft.
Ft.
Ft.
Ft.
6”, 7”, 8”, 10”
Round
roof cap
30 Ft. x ( ) =Ft.
Subtotal column2 =
Subtotal column1 =
Total ductwork =
MaximumDuct Length:For satisfactory air movement,
the total duct length
should not exceed 100 equivalent feet.
6” roundto
3-1/4” x 10”
rect.
transition
1 Ft. x ( ) =Ft.
6” roundto
3-1/4” x 10”
rect.
transition
900 elbow
16 Ft. x ( ) =Ft.
7” roundto
3 1/4” x 10”
rect.
transition
8 Ft. x ( ) =Ft.
7” roundto
3-1/4” x 10”
rect.
transition
900 elbow
23 Ft. x ( ) =Ft.
elbow
elbow
7” to 6” or
8” to 7” Round
tapered
reducer
25 Ft. x ( ) =Ft.
3-1/4” x 10”
Rect.900
elbow
15 Ft. x ( ) =Ft.
3-1/4” x 10”
Rect.450
elbow
9 Ft. x ( ) =Ft.
3-1/4” x 10”
Rect.900
flat elbow
24 Ft. x ( ) =Ft.
3-1/4” x 10”
Rect.
wallcap
with damper
30 Ft. x ( ) =Ft.
Ft. x ( ) =Ft.
15
6”, 7“, 8”
Round
in-line
damper
Installation – Ducting Calculation Sheet
4
www.zephyronline.com
List of Materials
4
www.zephyronline.com
MODELS: AK7736AS, AK7742AS, AK7748AS
PARTS SUPPLIED
6# x 1” (4)
M4 x 8 (14)
M4 x 10 (16) 3/16*7/8 (4)
6# x 1-1/2” (4) 6# x 2” (4)
1 - Hood
4 - Duct covers, 2 upper & 2 lower
2 - Support frames, 1 upper & 1 lower
2- Angled support brackets
1- Middle support frame
4 - Baffle filters, AK7736AS & AK7742AS
6 - Baffle filters, AK7748AS
2 - LED light bulbs, AK7736AS & AK7742AS
4 - LED light bulbs, AK7748AS
1 - 8 in. round starting collar (for single blower ducting)
1 - Paper ceiling template
1 - Hardware package
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Duct cover extension accessory (Z1C-0077 - 36”, 42”)
- Duct cover extension accessory (Z1C-0177 - 48”)
- Dual blower kit (PBD-1300A)
M4 x 8 (6)
M4 x 8 (12) 3/16*7/8 (4)
List of Materials
(1) M4 x 12
safety screw
6# x 1” (6) 6# x 1-1/2” (6) 6# x 2” (6)
5x24mm Washers (6)Wire Caps(3) Light Bulb Removal
Suction Cup (1)
3/16 x 1/4” (4)
*M4 x 8 (12) screws are pre-installed into the support frame
Installation – Mounting Height & Clearance
6
www.zephyronline.com
DUCTING
A minimum of 8” round duct must be used to
maintain maximum air ow e󰀩ciency for single
internal blower and 10” round duct for dual internal
blower.
Always use rigid type metal ducts only. Flexible
ducts could restrict air ow by up to 50%.
Also use calculation (on page 5) to compute total
available duct run when using elbows, transitions
and caps.
ALWAYS, when possible, reduce the number or
transitions and turns. If long duct run is required,
increase duct size.
If turns or transitions are required; install as far
away from hood duct output and as far apart,
between the two as possible.
Minimum mount height between range top to hood
bottom should be no less than 24”.
Maximum mount height should be no higher than
36”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
result in heat damage and re hazard; while hoods
mounted too high will be hard to reach and will
lose its performance and e󰀩ciency.
If available, also refer range manufacturer’s height
clearance requirements and recommended hood
mounting height above range.
SHIPMENT / INSTALLATION:
• Please fully inspect unit for damage before
installation.
• If the unit is damaged in shipment, return the
unit to the store in which it was bought for
repair or replacement.
• If the unit is damaged by the customer, repair
or replacement is the responsibility of the
customer.
• If the unit is damaged by the installer (if other
than the customer), repair of replacement must
be made by arrangement between customer
and installer.
min. A
max. B
Standard Extension
Hood Heights DuctCover DuctCover
minimum ducted (A) 33” 49“
maximum (B) 50” 78”
Ceiling Heights
minimum ducted (C) 93”(7’9”) 109“ (9’1”)
maximum (D) 122”(10’2“) 148”(12’4”)
36”
24” min.
36” max.
min. C
max. D
7
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside.
Use rigid metal ductwork only.
Fasten all connections with sheet metal screws and tape all joints with certied Aluminum Tape or Duct Tape.
Some Ducting Options
Installation – Ducting Options
side wall cap
w/ gravity damper
Soffit or crawl space
Roof Pitch w/
Flashing & Cap
8
www.zephyronline.com
Installation – Hood Specications
FRONT SIDE
TOP of HOOD TOP SUPPORT FRAME
(top view)
35 15/16” (36”)
41 15/16” (42”)
4715/16” (48”)
1715/16” (36”, 42“)
21 5/8” (48”)
4”
35/16”
16 1/4”
27 15/16”
14 5/16”
31 5/8”
Standard
Min. - 33”
Max. - 50“
Z1C-0077 (36”, 42“)
Z1C-0177 (48”)
Min. - 49”
Max. - 78”
C/L
C/L
77/8”
18” (36”)
20 15/16” (42”)
2315/16” (48”)
1 1/8”
14 9/16”
11 7/16”
2 3/16
”
13 1/4” (36”, 42“)
16 15/16” (48”)
6 15/16” (36”, 42“)
8 3/4” (48”)
6 5/16” (36”, 42“)
8 3/16” (48”)
Front Side
9
1
2
Ceiling Joists
Wood Blocking
Top Support Frame
Support Frame Arm
Bottom Support Frame
Hood Body
3
Mounting Screws
(pre-installed)
4
Installation – Mounting the Hood
1. Determine mounting location on ceiling and temporarily tape paper template (included with the hood) to
the ceiling. Cut out internal shaded area of template to allow the ducting and electrical to pass through.
If necessary, add wood blocking (min. 2” x 4”) to ceiling joists located behind the drywall to reinforce the
mounting location*. (FIG. A1) Secure (2) M6 x 2” wood screws with washers to points A and B of the paper
template (FIG. B). Do not completely tighten screws, leave approx. 1/4” exposed.
2. Remove screws securing top and bottom support frames together. Adjust support frame to accomodate the
desired hood height and re-assemble the frame using the previously removed screws (4 screws for each
support frame arm). (FIG. A3)
*Hood is intended to be mounted to a nished ceiling.
CAUTION: At least two installers are
required
due to the weight and size of the
hood.
!
FIG. A
XP022220
A
B
Cut-Out Shaded Area
FIG. B
FRONT