Zepro ZHZ 500 User manual

ZEPRO
Tel.: [phone]
E-mail: [email protected] |zepro.com
73161TL
2022-11-30
Installation Instruction
Tail Lift
ZHZ 500/600-850

Contents
3www.zepro.com
Contents
1 Important information ..................................................................................... 5
1.1 Attention! ................................................................................................ 5
1.2 Technical support.................................................................................... 5
1.7 Identication ........................................................................................... 6
1.3 CE marking............................................................................................. 6
1.4 Product approval ................................................................................... 6
1.5 Hydraulic oil ............................................................................................ 6
1.6 Guarantee............................................................................................... 6
1.8 Repainting .............................................................................................. 7
1.9 Battery maintenance............................................................................... 7
2 Safety rules ....................................................................................................... 8
2.1 Moving parts - free movement................................................................ 8
2.2 Connection of third-party equipment is forbidden................................... 8
2.3 Installation .............................................................................................. 8
3 Main parts ......................................................................................................... 9
4 Before installation .......................................................................................... 10
4.1 Calculating the installed dimensions ................................................... 10
4.2 Temporary connection .......................................................................... 11
5 Installation ...................................................................................................... 13
5.1 Installing the lift............................................................................ 13
5.2 Installing the Platform ........................................................................... 14
5.3 Installing the angle sensor.................................................................... 15
5.4 Installing the hydraulic unit ................................................................... 16
5.5 Control devices..................................................................................... 17
6 Cable routing ................................................................................................. 18
6.1 General................................................................................................. 18
6.2 Sizing electrical systems ...................................................................... 19
6.3 Main power cable, earth cable, main fuse and main switch ................. 21
6.4 Installation of license plate light............................................................ 22
6.5 Installation of connection ramp............................................................. 23
6.6 Armstops .............................................................................................. 23
6.7 Platform stop ....................................................................................... 23
6.8 Adjustment of tilt cylinder...................................................................... 24
6.9 Purging the cylinders ............................................................................ 25

4
Contents
www.zepro.com
7 Electrical and hydraulic drawings................................................................. 26
7.1 ZHZ-500/600-850 MA........................................................................... 26
7.2 Cab switch and open platform alarm .................................................... 27
7.3 Foot controlers and warning lights........................................................ 28
8 Lubrication and fluid level check.................................................................. 29
8.1 Lubrication ............................................................................................ 29
8.2 Fluid level check ................................................................................... 29
9 Markings and decals ...................................................................................... 30
9.1 Load diagram........................................................................................ 31
9.8 Work area ............................................................................................ 32
9.3 Driver’s instructions .............................................................................. 32
9.2 Identicationplate............................................................................... 32
9.4 Danger area ......................................................................................... 33
9.5 Warning tape ....................................................................................... 33
9.6 Warningags....................................................................................... 33
9.7 CE marking........................................................................................... 33
10 Testing and verification ................................................................................. 34
10.1 Static test loading ................................................................................. 34
10.2 Dynamic test loading. ........................................................................... 35
10.3 Testing safety functions ........................................................................ 35
11 Specifications ................................................................................................ 36
11.1 Weights ................................................................................................ 36
11.2 Load centre........................................................................................... 37
12 Registration .................................................................................................... 38

Important information
5www.zepro.com
ZHZ 500/600-850
1 Important information
1.1 Attention!
The following warning signs appear in the installation instructions and are intended to draw your attention to cir-
cumstances that can potentially cause problems, near misses, personal injury and/or damage to the product, etc.
mWARNING!
WARNING indicates a potential hazard, which if ignored may lead to serious, life-threatening injury.
mCAUTION!
CAUTION indicates a potential hazard, which if ignored, may lead to minor injuries.
IMPORTANT!
IMPORTANT indicates a risk of equipment damage.
NOTE!
NOTE! refers to additional information that may help the reader understand, or perform, a given operation.
1.2 Technical support
If technical support is needed, please contact ZEPRO. Tel: [phone], E-mail: [email protected].
Always be ready to state the tail lift’s production number to guarantee you receive the correct information.
Theproductionnumberisgivenontheidenticationplatelocatedonthetailliftframe.
Fig 1. Identification plate