Zico QUIC-LIFT PTS-HA-24 Parts list manual

ZICO®
3098PM6
QUIC-LIFT™

 10-6-23
I. 
The following items are included with each complete PTS-HA system:
 Instruction Packet
1. Installer Copy - Includes all information required to install a complete system,
including wiring diagram and parts list.
2. Customer Copy - Includes all information provided to installer plus "Warning" labels that must
   beaxedtoapparatuspriortooperatingthePTS-HA.
B. 
A single pole, double throw, momentary switch, single pole, single throw toggle switch and motor
control module are provided for operation of system.
C. )
   NFPA1901-96requiresashinglightsbemountedtoallSystems,andmustremainactivated
whenever the System is out of the stored position.
II. 
The following equipment may be added to any PTS-HA:
 
Mounts to top of system to store an additional single 10' hard sleeve.
B. 
Mounts to top of system to store an additional single 10' hard sleeve (tray ships in two sections).
C. 
Required for mounting of a tank cover.

   
Required for mounting system to elliptical tanker.
III. 

  Whentheportabletankisplacedintothetankbox(9&10),thereshouldbeapproximately2inchesof
space left over top of the tank.
 
Mounting holes have been provided on both the vertical and horizontal mounting surfaces. Although
the device may be securely mounted from the horizontal surface only, it is of great advantage to use
mounting bolts on the vertical surface as well. If using only the vertical or horizontal hole sets for
mounting, one-half inch thick aluminum backing plates should be used (see page 15).
All bolts should have a reinforcement structure added underneath the mounting surface whenever
possible.
B. 
The control switches (supplied) are a single pole, single throw toggle switch and single pole double
throw momentary 25 amp switch. They should be placed in such a position that the operator has full
view of the PTS-HA and any personnel that might come in contact with it. The control switches and
motor control module should be mounted in waterproof compartments. The motor control module
is activated by the momentary switch. Using wiring of equal length between power source and the
hydraulic actuators will help keep the actuators running in synchronization (see page 23). We
recommend that all electrical connections be soldered.
Several "Lock Out" circuits may be considered to prevent accidents from occurring. An ideal
"Lock Out" system would only permit operation when the ignition switch is on, the transmission is in
park, and any obstructing compartment doors are shut. Because of the higher amperage required to
operate the PTS-HA, a separate "Lock Out" circuit should be used. The "Lock Out" circuit should be
  separatedfromthePTS-HAcircuitbyarelay.Thiswillpreventdamagetotheexistingwiringsystem. 
The PTS-HA circuit should be protected by an 50 amp fuse.
After all electrical connections are complete and system has been tested, protect connections with a
weather proofer like liquid tape.
   TheNFPA1901-96standardrequiresashinglightsbeprovided,facingthefrontandrearofthe
  apparatus.LightsmustashwhenevertheSystemisoutofthestoredposition.
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-3-
C. 
It is important to the operation of the PTS-HA that the actuators work in synchronization.
The actuators may operate out of synch a considerable amount before binding occurs, however, reducing
  thisoccurencewillincreasethelifeoftheactuatorsandpreventdamagetotheexistingwiringsystem.
 If
the unit isoverloaded,itwillreachpeakpressureandbegintobypasstheinternaluid,producingan
audible whine.
Whenever the operator raises or lowers the unit, they should let it run until both units reach their
   extent,sothattheactuatorsre-synchronizeandarereadytorunintheoppositedirection.
 
 
Plan and lay out the entire installation before making any cuts or drilling any holes in the body of the
  reapparatus.Thiswillkeep"outofservice"timetoaminimumandalsohelptominimizemistakes.
See Section IV. C. (Electrical System) before any holes are drilled into the apparatus. Check both halves
of unit to verify they have the same Serial Number on their tags.
The PTS-HA was designed for use on a shelf with a minimum depth of 8-1/2". The total depth of
the PTS-HA is 9-3/4". To determine the total length required to mount the PTS-HA, measure the length
of the collapsed portable tank and add 21". We are allowing 10-1/2" for each device on the end of
  thetankwhichincludes1"ateachendoratotalof2"of"play"forthetanktomovewithintheboxes(9
  &10).This2"mustbeprovidedorthetankmaybindduringraisingorlowering(seepage12).
B. 
Double check your measurements making sure to add 21" to the collapsed length of the portable
tank. Mark this total length on your mounting surface (as a reference) and then set the two devices in
  placeontheshelf.Markabsolutelocationsonshelfusingmeasurementguidesonpages15&16.Note
the minimum clearance required for the hinge to pivot (detail drawing in top right corner, page 16).
Mark the outside edges of each device on the mounting surface.
   Thetankboxes(9&10)areshippedseparatefromthedevices.Theneoprenepads(14)and
  14-20x1"atheadscrews(20)arealsoshippedloose.

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B. 
Check for any obstructions behind or below the selected mounting locations. Also be sure you can
run your wiring unobstructed through the back of the base castings. The outboard ends of the devices
cannot be obstructed as access is necessary for mounting, emergency operation, and adjustment of the
actuators.
You are now ready to mount the devices as follows (refer to page 10 for item numbers in
parenthesis):
   1. Theatsurface,betweenthethreeearsonthebasecastings(1or2)shouldbeushandparallel
with the edge of the mounting surface. Both devices should be parallel and in-line to within 1/16"
of each other.
2. Pull cotterless pin (35) and lower the shelf casting (4 or 5).
3. Mark eight base holes and two lower back holes. Remove devices.
4. Drill ten holes for 3/8" mounting bolts (not supplied). Replace devices, insert bolts and snug up
on nuts.
5. Pull cotterless pin (34) and remove the shelf arm casting (3).
6. Lay hydraulic actuator (13) forward and also lay Back Arm Casting (6) forward.
7. Mark two top holes in base casting (if used). Also mark hole location for electrical wiring
through bottom rear of base casting.
8. Remove device and drill holes for the two top holes in base casting and for the wiring.
9. Re-position devices on shelf and mount in place with 3/8" bolts and nuts.
10. Wiring should be run through lower hole in base casting at this time. We suggest the wire be run
   inaprotectivesheathtopreventchang.Thewireshouldberunundertheactuatoradjustercasting
(7) and up to the wire harness.
11. Flip the back arm casting (6) and hydraulic actuator (13) back. Connect wires to actuator and
check clearance through full swing of actuator. Replace shelf arm casting (3) and pin the three units
together using cotterless pin (34). Flip up the shelf casting (4 or 5) and place cotterless pin (35)
through the shelf casting and shelf arm casting (3).

-5-
B. 
   12. Attachtheashinglightkit(ModelPTS-FLK-24)atthistime(seepages13&14),followingthe
"Wiring System" directions on page 20 through 23.
13. Connect the electrical system at this time (see Section IV. C.) so the system may be tested.
14. With the electric connected, run the devices up and down through a couple of cycles. The units
should run in synchronization, wihin 3 seconds of each other. The units may appear to be a
little loose at this time.
   15. Lowerthedevicessotheneoprenepads(14)maybeattachedusing1/4-20x1"atheadscrews
   (20).Tightenthescrewssotheydepressapproximately1/16"intotheneoprene.
   16. Runtheunitstotheuppositionuntiltheybothreachtheirextent.Theunitsshouldnowbetight.
   17. Lowertheunits15to20degreesandattachtankboxes(9&10)totheshelfcasting(3).Use
   5/16-18x5/8"buttonheadsocketscrews(42)throughfrontofcastingand5/16-18x7/8"button
head socket screws (30) through base of casting.
18. The PTS-HA is now operational and you are ready to mount the portable tank.
C. 
A "WARNING" label (48) is provided with each PTS-HA. The pressure sensitive label must be
mounted by the electrical control switch (43). All apparatus operators must be instructed to keep area in
front of the PTS-HA clear of personnel when the PTS-HA is being raised or lowered.
An additional "WARNING" label (49) is also provided. This pressure sensitive label must also be
mounted by the electrical control switch. This label is a reminder to the operator to check for any
deviation from standard operation that may signal a problem in the System.
   
  Allunitsaretestedafternalassemblytoensureproperoperationandadjustment.Youshouldnothave
to make any adjustments when mounting the devices.
  Thefollowingproceduresareoeredintheeventofproblemsintheeld.Westronglyurgeyouto
contact Ziamatic if any problems are encountered before attempting to correct them yourself.

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 
The actuator adjuster (7) is factory set and should not be touched unless you are replacing a failed
actuator. The following sequence should be used for adjusting the actuator (see drawing on page 11):
   1. Loosen3/8-16x1-3/4"hexheadclampbolt(24).
   2. Backout1/2-13x1"socketsetscrew(23)untilactuatoradjustercasting(7)dropsaslowasit
will go.
3. Tighten socket set screw (23) until actuator adjuster casting (7) begins to raise.
4. Tighten clamp bolt (24).
5. Bring device to full up or raised position. Actuator is properly adjusted when the bottom of the
   shelfcasting(4or5)isrestingrmlyontheneoprenepad(14).NOTE:Fouratheadscrewsin
neoprene pad should be 1/16" below the surface of the neoprene pad.
6. If there is play between the shelf casting and pad, continue raising the actuator adjuster casting
with set screw (23). Use 1/2 turn of screw at a time.
7. Always re-tighten clamp bolt (24) before checking adjustment.
B. 
When one actuator is running more than two seconds behind the other, it is normally due to some
type of resistance in the wiring system. Check all wire connections to make sure they are secure. Make
  suretobringbothactuatorstotheirextentattheendofeachupanddowncycle.Iftheyarestillgreatly
  outofsynchaftercheckingthesecurityofthewiresandbringingtheunitstotheirextentattheendof
  eachcycle,youmayswitchtheactuatorstoconrmthattheproblemisinthewiringsystemitself.With
  theportabletankremoved,andthedevicesintheloweredposition,pullcotterlesspins(34&35)and
  removeshelfarmcasting(3).Remove1/2"x2-1/4"shoulderbolt(37)and3/8-16nut(38)toremove
hydraulic actuator (13). Switch the two actuators and reassemble. If the rear actuator was running
slower before switching, and is still running slower after, then there is a problem in the wiring.

-7-
 
 
   FollowinstallationinstructionsforthePortableTankSystem(SectionIV.A.&B.).Ifusingthe
optional center hinge kit, particular attention must be paid to ensure that the center hinge (page 15) is in
alignment with the left and right casting sets.
Parts (page 17) and cover dimensions (page 18) are provided.
B. 
Use the 1/2" hinge pin (102) for alignment. Shims may be required to correct adjustment problems.
If using center hinge, all three pins should be aligned to within 1/16".
After the three hinges are aligned and the tank cover (page 18) has been fabricated, you are ready to
proceed with mounting.

   
   
You are now ready to mount the tank cover and hardware as follows (refer to page 17 for item numbers
in parenthesis):
1. Center the center hinge (100) between the left and right castings along the side of the truck.
   2. Placetopofcover(115)ontothetopofthetankboxes(9&10).Youmayhavetoplace
   temporaryshimsbetweentankcoverandtankboxtoraisethecover.Thebottomedgeofthetank
cover should be just above the hinge (page 16 top right drawing).
   3. Clampthetankcovertothetankboxes.
4. Raise the center hinge and mark the four holes for the hinge. Use 9/32 drill to drill out the four
holes.
5. Place the center backplate (103) in place and attach with 1/4-20 screws (111). Holes are tapped
in the backplates.
6. Drill holes for 5/16-18 screws (110) in the backplates and attach with nuts (113).

 
 
   Anytimethetankboxes(9&10)appeartobe"loose",refertoActuatorAdjuster(SectionV.A.).
B. 
1. Actuator Adjuster (7) (page 10) - Check for loose bolts; refer to adjustment directions
(Section V. A., page 6).
2. Lubrication - We suggest that all pivoting surfaces be sprayed in the joints and pivot points
   withCRCbrandStor&Lubelong-termlubricantandrustpreventative#03032.Excesslubrication
   shouldbewipedo.
   3. HydraulicActuator-WesuggesttheexposedshaftbecleanedandsprayedwithWD-40ora
similar light, moisture-repelling silicon-type lubricant.
C. 

  Excessivepressuremayallowsoapandwatertoblowpasttheseal,damagingtheactuator.
 
  IfyouexperienceanyproblemswithyourHydraulicPortableTankSystem,pleasecallusat
1-800-711-FIRE (3473) for assistance. Please have the serial number of your System available.
-8-

-9-
IX. 
• 
1. Parts List (page 10)
   2. AssemblyDrawing(pages11&12)
3. Side View of System (page 11)
   4. FlashingLightKit(pages13&14)
5. Alignment of Casting Sets (page 15)
6. Elliptical Tank Adapter (page 15)
7. Dimension Drawing (page 16)
   8. TankCover(pages17&18)
   9. TankBoxes(page19)
10. Electrical Components and Wiring Diagrams (page 20 through 23)
   11.StackHeightandMax.WeightLimits(page24)
12. Left Side Assembly Photos (page 25)
13. Right Side Assembly Photos (page 26)
   14. LightKitComponentsPhoto(page27)
15. Center Hinge Photo (page 27)
   16. TankBoxComponentPhotos(page28)
X. 
A copy of the warranty registration  be returned to ZICO to ensure registration of your System
(page27).Youmaymailthecopyorfaxitto(215)493-1401.Email:[email protected]

3098-400-101
3098-400-102
3098-400-106
3098-105-103
3098-105-104
3098-400-105
3098-400-107
3098-105-108
3098-110-000
3098-112-000
3098-105-111
3098-105-112
3098-403-114
3098-105-114
3098-105-115
3098-105-116
3098-105-117
3098-105-118
9140-101220
9010-152516
9114-105000
9140-101214
9110-395016
9115-103728
9110-103116
9114-203100
9112-103100
9110-222008
9014-201900
9110-353114
4005-000-105
9110-222510
9113-172500
9050-135090
9050-1050128
9010-625028
9010-315040
9113-173700
9114-103800
9110-162512
9114-202500
9110-353110
3097-500-156
3097-105-145
3098-400-109
3098-105-148
3098-105-149
9114-115000
3098-403-121
9014-353700
9114-113700
3097-500-157
3098-110-113
9140-111828
1
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3
4
5
6
7
8
9
10
11
12
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14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
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34
35
36
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38
39
40
41
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48
49
50
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53
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57
58
59
1
1
2
1
1
2
2
2
1
1
2
2
2
2
2
2
2
2
2
8
4
4
2
2
4
4
4
8
8
8
2
4
8
2
2
4
2
6
4
8
4
8
1
2
4
1
1
1
12
1
1
2
1
2
4
Base Right Casting
Base Left Casting
Shelf Arm Casting
Shelf Right Casting
Shelf Left Casting
Back Arm Casting
Actuator Adjuster Casting
Tank Stop .187 Thick Steel
TankBoxRight.187ThickAluminum
TankBoxLeft.187ThickAluminum
Shelf Arm Cover .062 Thick Aluminum
Base Cover .062 Thick Aluminum
Actuator, 24V
Neoprene Pad
Shaft1/2"Dia.x16-7/8"
Pin1/2"Dia.x4-1/2"(notshown)
BoxLinerTop7-5/8"x7-7/8"x3/6"
BoxLinerBottom7-5/8"x7-7/8x3/6"
SpringPin1/8"Dia.x1/4"(notshown)
FlatHeadScrew1/4-20x1"
Washer1/2"I.D.x1/16"Thick
SpringPin1/8"Dia.x7/8"
SocketSetScrewFlatPoint1/2-13"x1"
HexHeadBolt3/8-16x1-3/4"
HexHeadBolt5/16-18x1"
Lock Washer 5/16" I.D.
HexHeadNut5/16-18
PanHeadScrewPhillips10-32x1/2"
SplitWasher#10SST
ButtonHeadSocketScrew5/16-18x7/8"
ReectiveTape
PanHeadScrew1/4-20x5/8"
HexHeadLockNut1/4-20Nylon
Cotterless Pin 5.6 Lg.
Cotterless Pin 8 Lg.
HexHeadShoulderBolt1/2"Dia.x1-3/4"
ShoulderBolt1/2"Dia.x2-1/2"
HexHeadLockNut3/8-16Nylon
Flat Washer, Narrow, 3/8" I.D.
FlatHeadScrew1/4-20x3/4"
Lock Washer 1/4" I.D.
ButtonHeadSocketScrew5/16-18x5/8"
Switch (not shown)
Boot, Toggle Switch (not shown)
Spacer 1" O.D., .505" I.D., .203" thick
Label-WarningKeepClear(notshown)
Label - Warning Vibration (not shown)
FlashingLightKit(seepage25)
Flat Washer 1/2" I.D. (not shown)
Control Module (pg. 20, 21)
Spherical Washer Set
Flat Washer 3/8"
Switch,On/O
Adjustable Tank Stop
3/16x1-3/4"RollPin
-10-






  
  

-11-
  

-12-
  

-13-
  




  
75 3097-543-101 Clearance Light, 24V 2
76 3097-270-205 Switch, Limit 1
77 Harness, Limit Switch (provided/item 76) 1
78 3098-105-164 Bracket, Limit Switch 1
79 3097-541-110 Flasher, 24V 1
80 9010-221108 Screw,4-40x1/2PanHdPhillipsSMS 8
81 9012-171100 NylokHexNut4-40,ZPS 8
82 3097-270-111 Cable Tie 4
83 3097-270-113 In Line Splice (see page 14 - not shown) 7
84 9010-221908 10-32x1/2PanHd.Phil.M/S 2
85 9113-171900 10-32NylokHexHd.Nut 2
86 3097-270-115 Snap Plug Connector (see page 14 - not shown) 4
87 3097-270-119 16 ga. Lead Wire - Black, 4 Ft 2
88 3097-270-120 16 Ga. Lead Wire - White, 4 Ft 2
90 3097-270-122 ButtConnector(use/items87&88) 2

-14-


1. One white wire 4' long (88) and one
black wire 4' long (87) are provided for
each light (75).
2. Snap plug connections (86) will be
attached to each wire, ready to plug into
lights prior to mounting, or wires may be
soldered to the light.
3. In-line splices (83) are provided.
Seventh splice to be connected to third
wire in the limit switch harness (77).
This wire may be used for indicator light
in the cab.
Limit switch (76) makes contact with the shelf
(rightorleft)castingtoshutothelights.



-15-











 
WT.

PTS-HA-ETA Complete Adapter Set/Hardware 37.2/set
3098-115-105 Support Casting - Each* 4.4/ea.
3098-415-110 Mounting Plate - Each* 10.1/ea.
3098-115-113 HngeExtension* 3.5/ea





*included with set

-16-
  


-17-
  

   
100 3098-150-101 Hinge 1
101 3098-150-102 Center Hinge 1
102 3098-150-103 Center Hinge Pin 1
103 3098-158-104 Center Backplate 1
110 9110-353114 But.Hd.Soc.Screw5/16-18x7/8"Lg. 2
111 9110-362514 Fl.Hd.Soc.Screw1/4-20x7/8"Lg. 4
113 9113-173100 HexHd.LockNut5/16-18Nylon 2
114 9140-101214 SpringPin1/8"Dia.x7/8"Lg. 1
115 Tank Cover 1/8" Thick Diamond Plate
(Furnished By Customer)
1

-18-
  

-19-
  

   
116 3098-110-109 PTSBoxRightTop 1
117 3098-110-108 PTSBoxRightBottom 1
118 3098-112-111 PTSBoxLeftTop 1
119 3098-112-110 PTSBoxLeftBottom 1
120 3098-110-113 PTS Bracket 1
121 9110-503110 BtnHd,Socket5/16-18x3/4"SS. 6
122 9113-103100 5/16-18 Low Pro. Nylock Nut SS. 6
QUANTITIES PER ASSEMBLY
NOTE
#117&#119REQUIRE
11/32" HOLE DRILLED
TO SET REQUIRED SIZE

-20-
   

   
1 3097-500-150 Sub-Panel,8-1/4"x8-1/4" 1 2Dil-BloxModule 1 3Stando#74096,Fargo#59011 2 4Screw,10-32xd1-1/2"PH 2 5 X Lockwasher,Split,#10 2 6 X HexNut,10-32 2 7 3097-541-155 Mini Relay, 28VDC CR1, CR2A, CR2B, CR3A,
CR3B Del City 73982
5
8 X X X 9 X X X 10 3097-541-110 Flasher,24VDC,Grote#4850 1 11 XFuse, 7.5 Amp 1 12 X Lockwasher,Split,#6 4 13 X HexNut,6-32 4 14 3097-500-181 Term Block, 16 Pos Cinch 141 Series, Newark
  #28F881
1
15 X Screw,6-32x5/8"Rd.Hd. 4 16 X TermumperCinchType141JNewark#28f790 2 17 X Wiring Set 1 18 X Terminal Label 1 19 X Terminal marking 1 20 X X X
  