Zjbeny Bcp series User manual

BCP Series AC EV ChargerUse and lnstallation ManualAddress :TEL : +86-577-5717 7008 Email : benyi@zjbeny.comZHEJIANG BENYI ELECTRICAL CO., LTD.Changjiang Rd, Wenzhou Daqiao Industry Park, Beibaixiang Town, Yueqing, Wenzhou City, Zhejiang Province, China, 325600VERSION : 20211123For the latest version of specification, please refer to www.beny.com or contact to benyi@zjbeny.comWe reserve the right to explain the terms of specification.Scan ForMore Information

Prepare for installationMinimum installation requirementsPositionHeightMaximize wifi signal reception(for models with wifi function)Power supplyInstallation considerations●●●●●●P-05P-06P-06P-06P-07P-08Operating statusPower on checkingLED lights instructionsBuzzer prompt descriptionStart to use? Download the app here●●●P-17P-17P-19P-19●Safety informationImportant safety instructionsCautionsNotesSpecificationFeatures●●●●●P-01P-02P-02P-03P-03Maintenance instructionsProduct overhaulWarranty descriptionSafety notice Operation and maintenance risk notificationUse risk notification●●●●P-20P-20P-21P-21In the boxIn the box●P-09Installation lnstructionsStep-by-step installation instructions (bottom entry wiring)Step-by-step installation instructions (top entry wiring)Step-by-step installation instructions (rear entry wiring)Set the operating currentReinstall the sealing cover and turn on power●●●●P-10P-12P-14P-16P-16●GREEN SMARTCONTENTS

Safety informationImportant safety instructionsThis document contains important instructions and warnings that must be followed when installing and maintaining the EV Charger.Never spray water or any other liquid directly at the wall mounted EV Charger. Never spray any liquid onto the charger handle or submerge the charger handle in liquid. Store the charger handle above the ground to prevent unnecessary exposure to contamination or moisture.Do not install or use the EV Charger near flammable, explosive, harsh, or combustible materials, chemicals, or vapors.Use the EV Charger only within the specified operating parameters.Do not attempt to disassemble, repair, tamper with, or modify the EV Charger. The EV Charger is not user serviceable. Contact us for any repairs or modification.Do not touch the EV Charger’s end terminals with sharp metallic objects, such as wire, tools, or needles.Read this entire mandatory document before installing or using the EV charger.This device should be supervised when used around children. Transporting the EV Charger, handle with care. Do not subject it to strong force or impact or pull, twist, tangle, drag, or step on the EV Charger, to prevent damage to it or any components.Do not forcefully fold or apply pressure to any part of the EV Charger or damage it with sharp objects.The BCP series EV Charger must be grounded through a permanent wiring system or an equipment grounding conductor.Stop using and do not use the EV Charger if it is defective, appears cracked, frayed, broken, or otherwise damaged, or fails to operate, or continue operation.WarningSafety informationUse of the EV Charger may affect or impair the operation of any medical or implantable electronic devices, such as an implantable cardiac pacemaker or an implantable cardioverter defibrillator. Check with your electronic device manufacturer concerning the effects that charging may have on such electronic devices before using the EV Charger.Do not insert foreign objects into any part of the EV Charger.CautionsThat adaptors or conversion adapters are not addowed to be used.Incorrect installation and testing of the EV Charger could potentially damage either the vehicle's Battery and/or the EV Charger itself. Any resulting damage is excluded from New Vehicle Limited Warranty and the EV Charger Limited Warranty.Do not use private power generators as a power source for charging.Do not operate the EV Charger in temperatures outside its operating range of -25℃ to +55℃.That cord extension sets are not allowed to be used.NotesEnsure that the EV Charger's charging cable is positioned so it will not bestepped on, driven over, tripped on, or subjected to damage or stress.Do not use cleaning solvents to clean any of the EV Charger's components.The outside of the EV Charger, the charging cable, and the connector end of the charging cable should be periodically wiped with a clean dry cloth to remove accumulation of dirt and dust.Be careful not to damage the circuit board when removing the power entry knock-out.P-01P-02●●●

Safety informationSafety informationSpecificationP-03P-04FeaturesOperating temperature range: -25 ℃ ~ +55 ℃With leakage test function, ensure the normal operation of leakage protection.The charger has a function of automatic reset after troubleshooting. That means when a charger stop working when an anomaly is detected, the charger will periodically self-check whether the anomaly is eliminated. The charger will start to work automatically after ensure the anomaly has been eliminated.Build-in with overvoltage and under-voltage protection(U>264V or U<187V)，over-current protection, over temperature protection, imperfect earth detection, CP abnormal signal protection and type A + DC 6mA for europe standard.IP65(Socket IP55)protecting rate, operating humidity range 0-95% for indoor and outdoor.With temperature sensor build-in important areas for fire protection.●●●●●●Easy for cable storage.The ramp-down stop current charging mode protects the EV batteries.Standard: EN IEC 61851-1 IEC 61851-21-2Certificate: CE/CB/UKCA/SAAThe EV charger can be wall-mounted or pile mounted.There are three wiring ways for the EV charger, bottom entry wiring,Top entry wiring and rear entry wiring.You will need to install the wiring box to make top entry wiring.Rated charging current can be set according to different home load conditions.With lightning protection ensure personal safety.RFID card or auto-start charging for option.●●●●●●●●DescriptionVoltage and WiringCable LengthEV Charger DimensionsFrequencyWeightCurrentStandby PowerOperating TemperatureHumidityLeakage detectionEnclosure RatingAltitudeSpecificationSingle-phase or three-phase EV Charger:AC230V±10%;L1、N、PE Three-phase EV Charger:AC400V±10%;L1、L2、L3、N、PE6-32A50/60HZ5M/6MHeight:380mm Width:169mm Depth:151/201mm6.2KG-25℃~55℃2W<90%No condensation≤2000MTYPE A + DC6mA leakage sensor built-inIP65（Socket IP55）

Prepare for installationMinimum installation requirementsUse copper wire that meets the specifications of local wiring regulations. The selected cable must be capable of withstanding continuous oads of up to 40A at all times. The selected circuit protection device must incorporate an appropriate wall-mounted residual current device (RCD) and corresponding electrical load over current protection.Calculate the distance to ensure minimal voltage drop.Use only copper conductors.Calculate the existing electrical load to determine the maximum operating current.Obtain any necessary permits from the local authority that has jurisdiction and confirm that the follow-up inspection has been scheduled by an electrician after the installation is complete.Installation of the wall charger requires that you:●●●●●Prepare for installationPositionEnsure that the parking position is within range of the charging cable.Install in a well-ventilated space. Avoid installation in enclosed boxes or close to high power appliances.For outdoor installations, waterproof protection is recommended but not mandatory.If installed in an enclosed garage, choose to install on the side of the EV charger slot.There is enough clearance for the charging cable to wrap around and the charging handle can be comfortably positioned on the side of base. ●●●●●HeightRecommended height: 47 in (~1.2 m)Maximum height (indoor and outdoor): 60 inches (1.5 m)Minimum outdoor height: 24 in (0.6 m)Minimum interior height: 18 inches (0.45 m)●●●●P-05P-06Maximize wifi signal reception (for models with wifi function)For achieving optimal functionality, the Wall Mounted Connector should be connected to the local Wi-Fi network. To maximize signal reception, avoid installing wall-mounted connectors against physical obstacles such asconcrete, masonry, metal poles, etc. that may prevent Wi-Fi signal reception.Note: If the mobile device can connect to local Wi-Fi in a specific location, the wall-mounted connector can also be connected.●●

P-07Prepare for installationPower supplyWarningNormally, the earth wire should be properly connected, otherwise the EV charger will not work.For situations where there is no earth connection, in order to enable the EV Charger to operate, it can be set via APP to turn off the earth detection and it will work, but it will reduce to the leakage protection safety level.This BCP series AC EV charger must be grounded via a permanent electrical system or equipment grounding Conductor.Note:Please consult your local electrician or refer to your local code in order to choose the proper wire for the AC EV charger current.Before installing an AC EV charger,please confirm the type of grid connection available. If you are unsure of the type of connection available on the service panel, please consult an electrician or contact ZJBENY for assistance.LNPE230VL1L2L3230VNPE230VL1L2L3230VNPE400V230V230V●230V single-phase power supplyFor single-phase EV charger, a single-phase wire (L), Neutral and earth wire must be connected. The phase voltage between the Line and Neutral wires should be 230V.For 3-phase EV charger, connect the single phase wire (L1), the neutral wire and the earth wire do not connect the other phase wires (L2 or L3). The phase voltage between the line and neutral wires should be 230V.If three phases are applied, all three phases (L1, L2 and L3) and the neutral line should be connected to each other and the voltage of each phase to the neutral line should be 230V.400V three-phase power supply with neutral line●●●●P-08Prepare for installationInstallation considerationsThree methods are available to install the EV charger.The location of the conduit determines which installation method to follow. If the conduit runs along the floor or low on the wall, use the bottom entry configuration. lf the conduit comes from inside the wall, use the rear entry configuration. lf the available conduit comes from the ceiling, use the top entry installation.Note: Throughout the manual, "conduit" is used as the standard term for the protective tubing that houses the service wiring. In regions where conduit is not used (Europe for example), a cable comprised of service wiring enclosed in a protective jacket may be substituted for conduit if allowed by local regulations.Conduit openings are sized for (32 mm) conduit.To keep the housing weatherproof,use cable glands.Use an appropriate circuit breaker.Here are some additional guidelinesConduit needs to be metal and flame retardant.●●●●●●●

P-10P-09In the box①②③④⑤⑥⑦⑧⑨⑩NO. 1 2 3 4 5 6 7 8 9101112ItemEV chargerWire BoxMounting braketRFID Card (optional)M32*1.5 cable glandM6*8 Screws8*40 Socket head screws and anchorings8*40 Flat head screws and anchoringsPosition TemplateDLB box (optional)Plastic lifterWater-proof coverQuantity 1 1 1 2 1 4 6 2 1 112⑪⑫Installation instructionsStep-by-step installation instructions(bottom entry wiring)wall≥0.5M~1.2MFloor LevelDrillSide of wallThe 6 pionts on the position platewallscrewdriverMountingbraket8*40 Expansion boltsStep 1PositionDrilling pilot holesThe bottom of the ⑨positioning plate is 1.2 m away (recommended), if the EV charger is installed close to the edge of the wall, the positioning plate should be more than 0.5 m away from the edge of the wall.Drilling the holes according to the instruction on the Position template for diﬀerent installation and wiring ways.Step 2lnstall the Mounting braketPut the 8*40 Socket head screws' anchoring into the holes, and use the screw driver make the 6pcs 8*40 Socket head screws to fix the Mounting braket on the wall .

P-12P-11Installation instructionsStep-by-step installation instructions(bottom entry wiring)Step 3Use the 4pcs M6*8 screws to fix the EV charger to the mounting plate as picture shows (Screws torque 1.5NM-2.0NM).lnstall the EV Charger to the mounting platelnstallationAlign the side hole of EV charger to the panel's side holes.Step 4Note: Consult with your local electrician or refer to your local code for proper wire sizing appropriate for the currents in your EV Charger.WiringAs the picture at left shows, use the screwdriver loosing the screws on the EV charger cover. Wire the cable to the according terminal.Note: lt is the installer's responsibility to identify whether additional grounding is required to ensure that local regulations are met.Grounding must be installed at the power source and not at the cable entry to the EV Charger.Left hole positionRight holepositionM6*8 bolts Single-phase wiring diagram Three-phase wiring diagram Wiring diagramInstallation instructionsStep-by-step installation instructions (top entry wiring)Step 1PositionThe bottom of the ⑨positioning plate is 1.2 m away (recommended), if the EV charger is installed close to the edge of the wall, the positioning plate should be more than 0.5 m away from the edge of the wall.Drilling pilot holesDrilling the holes according to the instruction on the Position template for diﬀerent installation and wiring ways.Step 2Fix the wire boxPut the 8*40 flat head screws'anchoring into the holes and use the screw driver make the 2pcs 8*40 flat head screws to fix the Wire box Mounting Template on the wall.wall≥0.5M~1.2MFloor LevelDrillSide of wallTwo points onthe top and bottom ofposition plate screwdriverPS:Hooks and socketexcluded only for referenceWire box 8*40 Expansion bolts

P-13P-14Installation instructionsStep-by-step installation instructions (top entry wiring)Step 3Cut out on the back of the EV charger.Use the 4pcs M6*8 screws to fix the EV charger to the mounting plate as picture shows (Screws torque 1.5NM-2.0NM).Find the hole for cut out on the back of EV charger.Step 4WiringNote: lt is the installer's responsibility to identify whether additional grounding is required to ensure that local regulations are met.Grounding must be installed at the power source and not at the cable entry to the EV Charger.Note: Consult with your local electrician or refer to your local code forproper wire sizing appropriate for the currents in your EV Charger.As the picture at left shows, use the screwdriver loosing the screws on the EV charger cover. Wire the cable to the according terminal.Left hole positionRight holepositionBack of EV chargerperforatingas imageM6*8 bolts Power cable wiring diagram Cable box with built-in cable through EV charger wiring positionlnsert power cord into the top of connection box Three-phase wiring diagram Single-phase wiring diagramInstallation instructionsStep-by-step installation instructions (rear entry wiring)Step 1Drilling the holes according to the instruction on the Position template for diﬀerent installation and wiring ways.PositionThe bottom of the ⑨positioning plate is 1.2 m away (recommended), if the EV charger is installed close to the edge of the wall, the positioning plate should be more than 0.5 m away from the edge of the wall.Drilling pilot holesStep 2Put the 8*40 socket head screws' anchoring into the holes, and use the screw driver make the 6pcs 8*40 Socket head screws to fix the mounting braket on the wall .lnstall the Mounting braket.screwdriver8*40 Expansion boltswall≥0.5M~1.2MFloor LevelDrillSide of wallThe 6 pionts on the position plateHole for rearentry(not limited to the wall only)Mountingbraket

P-15P-16Installation instructionsStep-by-step installation instructions (rear entry wiring)Step 3Use the 4pcs M6*8 screws to fix the EV charger to the mounting plate as picture shows (Screws torque 1.5NM-2.0NM). Find the hole for cut out on the back of EV charger.lnstall the EV Charger to the mounting plate.Step 4Note: lt is the installer's responsibility to identify whether additional grounding is required to ensure that local regulations are met.Grounding must be installed at the power sourceand not at the cable entry to the EV Charger.As the picture at left shows, use the screwdriver loosing the screws on the EV charger cover. Wire the cable to the according terminal.Note: Consult with your local electrician or refer to your local code for proper wire sizing appropriate for the currents in your EV Charger.WiringLeft hole positionRight holepositionBack of EV charger perforatingas imageM6*8 boltscable through the hole on the wall and connect to the back hole of EVWiring teminals Three-phase wiring diagramInstallation instructionsDo not connect the power cord before reading and fully understanding all the concepts introduced in this section. If you are not sure whether the type of power supply on the repair panel is available, please consult an electrician for assistance.Be careful of electric shock! Before use, use a voltmeter to confirm that there is no voltage on the power supply line or terminal to ensure that the power has been cut off.Warning●●Reinstall the sealing cover andTurn on power②. After sealing cover fixing, put the facia on and fix it on the sealing cover. ④. Recommend to install a circuit breaker 40A/2P 30MA.①. Use a screwdriver to lightly secure the sealing cover by installing only the top screws at (1.5NM-2.0NM )torque.③. If you need to open the front cover, change the internal settings, please use the ④plastic lifter to unclench along the edge of the cover.●●●①②③Set the operating currentAfter installation, users can set the maximum operating current of the EV charger in the APP, Please refer to APP manual for details.●④●

P-17P-18Operating statusPower on checkingNO. 1 2 3 4 5 6Check contentCheck and ensure the circuit breaker for the EV charger is reasonably selectedConfirm that there is no short circuit between theAC output L/N/PE of the chargingConfirm that the charging gun is not connected to the vehicleEnsure the circuit breaker is closedThe charger is powered on, and the power-on selfcheck is completed in about 10 secondsAfter the power-on self-check is completed, observe the status of the LED indicator.Normal standby: Green breathing light ON. Equipment Failure: Yellow light on /Red light on (Please find below for reference)LED light instructionsOperating statusEV ChargerEmergency stop protectionCP signal abnormalPoor grounding/Nature and live wirereverse connectionOver-voltage ProtectionUnder-voltage ProtectionOver-current ProtectionTemperature ProtectionLeakage ProtectionLED lightYellow light onYellow & Red LED flickeralternately (interval 1s)Red light ONRed light flashes (flashing once every500MS and then repeating afterwaiting 2 seconds)Red light flashes (2 flashes at 500MS intervals, and then repeats afterwaiting for 2 seconds)Red light flashes (interval 500MS)Red light flashes (interval 200MS)Red light flashes (interval 500MS flashes 3 times,wait 2 seconds and repeat)LED board is OfflineThe yellow light is on once and thenflashes 2 times intermittently (afterthe yellow light is on for 1second,it flashes 2 times and 2 seconds at aninterval of 250MS)DLB OfflineCurrent abnormalThe yellow light is on once and the redlight is flashing once intermittently (after the yellow light is on for 1 second, the red light flashesonce at 250MSintervals and repeats after 2 seconds.The yellow light is on once and the redlight is flashing 2 times intermittently (after the yellow light is on for 1 second, the red light flashes 2 times and 2seconds at an interval of 250MS)EV ChargerNo PowerPower ON CheckingStaybyPlug the connector without swiping RFID (not ready to charge) LED lightLED OFFPlug the connector without swiping RFID (ready to charge)Green,Yellow,Red Lights ON and OFFGreen Light ONStreaming light runs back and forthStreaming light runs fast back and forthPlug the connector with RFID swiped (not ready to charge)Chargingstreaming light runs from two ends to the middleStreaming lights from themiddle to up and downRFID initiated without charger insertedgreen light on the upper,last for 1 minCharing without currentLED lights runs from middle to the end (not to the bottom).Charging with S2 disconnectedgreen light all on

ZJBENY BCP Series User manual

Popular Batteries Charger manuals by other brands