Zmorph VX User manual
Contents
1. Manual guide 6
1.1 Introduction 6
1.2 Markings contained in the instructions guide and on the device 6
2. Health and safety at work 7
2.1 General safety information 7
2.2 Occupational hygiene 8
2.3 Electrical safety and risk 8
2.4 Safety and mechanical risks 9
2.5 Risk of burns 9
2.6 Instructions for safe storage and transport 9
2.7 Electromagnetic compatibility (EMC) 11
2.8 Laser radiation 11
3. Manufacturer’s warranty and liability 12
3.1 Scope of the warranty 12
3.2 Acceptance of warranty claim 13
3.3 Claim processing period 13
3.4 ZMorph’s liability 14
4. Certicates 15
5. What is ZMorph VX 16
6. How to use your ZMorph VX 3D printer 17
7. Sets 19
7.1 Types of sets and their content 19
8. Machine specication 20
8.1 Overview 20
8.2 Components 22
8.3 Functionalities 24
8.4 Technical specication 25
9. Setting up ZMorph VX 28
9.1 Location requirements 28
9.2 Safety features removal 29
9.3 Assembling the spool holder 29
9.4 First use 30
10. Maintenance 32
10.1 Toolheads maintenance 32
10.2 Changing worktable 35
10.3 Removing covers 36
10.4 Communication and File Delivery 39
11. Voxelizer 42
11.1 Installation and system requirements 42
11.2 Creating Voxelizer account 42
11.3 License 43
11.4 Files maintenance and preparation 43
11.5 Presets 46
12. 3D printing workow 49
12.1 Toolheads 49
12.2. 3D printing materials 52
12.3 Loading the lament 53
12.4 Material exchanging 60
12.5 Filament replacement during printing 63
12.6 Autocalibration 66
12.7 Manual calibration process 73
12.8 Calibration - additional functions 74
12.9 Preparing the worktable 76
12.10 Files preparation 77
12.11 Starting the print 99
12.12 Editing parameters during printing 101
12.13 Pause and resume printing 103
12.14 Printing stopping 104
12.15 Removing a printout from the platform 104
12.16 Support removal 105
12.17 Hibernation 105
13. CNC milling 107
13.1 CNC PRO Milling Toolhead 107
13.2 Materials compatible with CNC PRO toolhead 108
13.3 Material xturing 108
13.4 Milling cutter fastening 110
13.5 CNC Milling le preparation 112
13.6 CNC Milling le starting (with calibration) 120
13.7 Tool changing process 124
13.8 CNC PRO Toolhead safety rules 125
14. Laser cutting and engraving 128
14.1 Laser PRO Toolhead 128
14.2 Materials compatible with Laser Pro Toolhead 129
14.3 Material xturing 129
14.4 Laser engraving le preparation 131
14.5 Laser engraving/cutting le starting (with calibration) 135
14.6 Laser PRO safety rules 138
15. Thick Paste Extruder 142
15.1 Thick Paste Extruder 142
15.2 Materials 143
15.3 Material application 143
15.4 Calibration 145
15.5 File preparation 146
15.6 File starting 149
15.7 Safety instruction for Thick Paste Extruder 150
16. Machine maintenance and operation 151
16.1 Basic maintenance 151
16.2 General procedures 151
16.3 Worktable procedures 152
16.4 3D printing toolhead procedures 152
16.5 X,Y,Z axes procedures 153
17. Spare parts 155
Manual guide
6
1. Manual guide
1.1 Introduction
This manual describes the basic information about ZMorph VX, safety precautions,
preparation for operations and basic maintenance. Read this manual guide carefully
and understandably before operating the device for the rst time. Ignorance of the in-
structions may result in damage to the device, personal injury or reduced quality of the
printed parts. Make sure that everyone who uses the device has read and followed these
instructions. The manufacturer of the equipment makes every effort to ensure that the
safety of use, transport, storage and disposal is at the highest level. However, the manu-
facturer has no direct control over the user and the use of the device, therefore he is not
liable for injury, damage and costs resulting from non-compliance with these instruc-
tions.
1.2 Markings contained in the instructions guide and on the device
Moving parts hazard - to avoid injury or damage to parts of the body, do
not reach inside the unit or insert any foreign objects while the unit is in
operation, during operation or at rest.
High voltage - this symbol indicates the area where the user may be elec-
trocuted.
Hot surface - this symbol warns of high temperatures to avoid burns.
ZMorph VX Nameplate
Health and safety
7
2. Health and safety at work
2.1 General safety information
This manual contains warnings and safety information for your ZMorph product. The
manual also indicates situations to which special attention should be paid, and warn-
ings about misuse or neglect of the device. It is also important to read the material
safety data sheets available at the address: https://zmorph3d.com. Regular updating
of the rmware is also important to prevent defects and damage. To keep track of
the latest instructions and software updates, it is recommended that you visit the site
https://support.zmorph3d.com regularly. Place the unit on a level and clean surface.
The device must be secured against overturning, falling from a height or being knocked
down by people moving in the vicinity.
• ZMorph VX Multitool 3D Printer generates very high temperatures during operation,
and has easily accessible moving parts. Caution is advised.
• When operating the printer, avoid situations that could cause burns or interfere with
the proper functioning of the device.
• Due to their size and specicity, ZMorph devices are not intended for use by children
under 14 years of age and persons with reduced manual, motor and psychomotor
skills. If the device is operated by handicapped or elderly people, the Manufacturer
recommends using assistance or supervision of appropriately trained persons.
• Do not leave the device unattended during operation, especially when working with
the Laser PRO toolhead.
• Periodically check the condition and functionality of the 3D printer to avoid potential
malfunctions.
• Switch off the device after nishing work.
• Regularly check the wear and tear of parts in the machine. The list of spare parts can
be found in the spare parts section.
• For assistance with technical problems and any maintenance work, please contact
the Technical support at the following address: https://support.zmorph3d.com
• Keep the unit away from heat sources, ammable materials, equipment emitting radi-
ation, moisture, water and other liquids.
• Before starting work, ensure that the device is out of reach for children and animals.
• Be careful not to drop, hit or shake the device.
• This device is not intended to operate in a potentially explosive atmosphere.
For detailed information on the safety of devices with different toolheads, please refer
to the separate chapters.
Health and safety
8
2.2 Occupational hygiene
• Special care must be taken when carrying out a repair, maintenance or servicing oper-
ations. The user is exposed to high temperatures. Protective gloves are recommended.
• It is recommended that a dedicated space with adequate ventilation is provided for
the device. It is not recommended that you stay in the same room where the device is
working continuously.
• Fumes emitted during 3D printing or laser engraving can be hazardous, depending
on the material used. Some substances, in combination with accumulated dust, can
have a negative effect on people in the long-term exposure.
• The noise emitted when working with 3D printing toolheads is 45 dB and when milling
is less than 70 dB, but continuous presence in one room can cause discomfort to the
user.
• Place the device on a stable and at surface.
• The device is equipped with a vibration-damping base.
• Follow the toolhead cable descriptions while connecting them to the machine and do
not connect devices that are not authorized by the manufacturer.
• Do not use materials that may damage the device or that are not authorized for use
with the toolheads.
• When using ZMorph VX, ensure all necessary health and safety measures as de-
scribed in this manual and separate regulations.
• Handle the sharp accessories and tools included with the kit with special caution.
2.3 Electrical safety and risk
ZMorph VX devices have been tested to comply with the Low Voltage Directive. In order
to ensure maximum safety of use, including protection against short circuits, overloads,
overvoltages and overheating of the product, the following provisions must be observed:
• Do not modify the machine, toolheads and its electronic components.
• Do not use electronic substitutes other than those recommended by the manufacturer.
• Replacement of electronic components should be done in accordance with the rec-
ommendations and instructions provided by the manufacturer.
• Before connecting the 3D printer to the power outlet, make sure that the voltage re-
quired by the device corresponds to the voltage available from the power source. For
power supply information, refer to the nameplate on the rear of the device.
• Avoid overloading the power outlet to which the 3D printer is connected.
• The device must be properly grounded. Always make sure that the grounding is in
accordance with local and national regulations.
Health and safety
9
• Use only the original power cord or one authorized by the manufacturer. It must not
be destroyed, cut or repaired. Replace a damaged cable immediately with a new one.
• Perform repair and maintenance work on the device when it is disconnected from the
power supply.
• Do not expose the device to moisture or modify electronic components (e.g. solder-
ing).
2.4 Safety and mechanical risks
The device includes moving parts such as toothed belts, gears, motors, toolheads and
a worktable. In order to ensure maximum safety for the operator and the device follow
these precautions:
• Do not reach inside the unit or insert any foreign objects while the unit is during oper-
ation.
• Use the accessories supplied with the unit for their intended purpose and take special
care when handling them. Their improper use may cause personal injury.
• Special care must be taken when removing the printout from the worktable and pro-
tective glasses should be worn, as there is a risk of fragments of the material scatter-
ing towards the eyes.
2.5 Risk of burns
There is a high risk of burns, as the temperature of the extruder can be as high as 250°C.
Do not touch the toolhead with bare hands and use caution when operating hot compo-
nents. If it is necessary to hold a hot item, use specially adapted pliers and/or tweezers.
The hot components should not take more than 30 minutes to cool down. The tem-
perature of the worktable can reach even 125°C, therefore, special care should be taken
during use, in particular when performing operations or removing the nished printout.
Do not underestimate the risk of burns on the device. In addition, design modications
to the device with respect to changes in operating temperature are not permitted, as
they may result in serious injury or permanent damage to the printer.
2.6 Instructions for safe storage and transport
• Store ZMorph VX devices at -10 to 40°C.
• The storage place should be free from moisture and extreme weather conditions.
• During storage, the devices should be oriented in a vertical position with the top facing
the direction marked on the box:
Health and safety
10
• When stored in original packaging, a maximum of 30 kg of weight can be placed on a
single package.
Recommendations for packing:
• To transport the device, it is best to protect it with original protective foams; in case of
lack of original foams, the device should be protected in such a way that free move-
ment of the device in the transport packaging is not possible.
• Secure all moving components (toolhead with X-carriage and worktable with Y-axis) in
such a way that they cannot be moved during transport.
• In particular, the glass plate of the worktable should be kept in mind, as it can slide out
of the mounting clips during transport. Make sure that it is secured against ejection.
Recommendations for transportation:
• When placing several devices on a pallet, observe the markings on the packaging:
Protect against moisture.
Careful, fragile - a load that can easily be broken.
Do not roll.
Stack up to two packages one on top of the other.
• The weight of one device with toolheads is approximately 30 kg.
• It is recommended to safely store the devices on a pallet, but not more than 1.0 m
high.
• One pallet (standard size 1200 x 800mm) can hold up to 4 devices.
• Remember that the edges of the packaging should not protrude beyond the outline
of the pallet. Devices placed in this way on a pallet should be properly packed, bound
and then wrapped with foil.
• At least two people must be involved in loading and unloading one machine. The pack-
aging should be lifted by the designated handles on its sides
Health and safety
11
2.7 Electromagnetic compatibility (EMC)
Every ZMorph device is electromagnetically compatible in accordance with the EMC
directive. It was tested in laboratory conditions meeting the standards of the European
certicate of conformity. Its operation meets the following conditions in accordance
with the EMC Directive:
• this device (system) does not cause harmful interference to other devices (systems),
• this device (system) is not sensitive to interference from other devices (systems),
2.8 Laser radiation
The Laser PRO Toolhead supplied with ZMorph VX is a Class 4 laser with a power of 2.8
Watts and an emitted wavelength of 450 nm. Such lasers are extremely dangerous and
emit visible and invisible radiation. Diffuse radiation is dangerous for the eyes and skin.
Materials evaporated from the surface of illuminated objects are a potential hazard. De-
pending on the material used, toxic fumes may occur affecting the respiratory tract and
eyes of the user. In order to use the Laser PRO Toolhead, the user should be familiar with
the principles of safe use (chapter 14.6).
Manufacturer’s warranty and liability
12
3. Manufacturer’s warranty and liability
ZMorph VX Multitool 3D Printer is designed to be modular and easy to service. In case
of technical difculty with any of the parts, it can be easily removed and shipped to man-
ufacturer for maintenance.
3.1 Scope of the warranty
3.1.1 Guarantor is only liable for the physical defects resulting from the inherent causes
in the sold product.
3.1.2 Duration of the warranty starts at the date of purchase of the product by the initial
Buyer. The Date of Purchase is the date specied in the sales invoice. The warranty peri-
od of the repaired product is extended by the time which was required to repair the prod-
uct (which includes the time from the delivery of the defective product with the complete
warranty claim until the date of returning the repaired product to the Costumer).
3.1.3 Warranty does not cover defects resulting from other causes than indicated in
clause 3.1.2, especially any defects resulting from:
a) improper use or application of the product;
b) improper product selection for the existing installation site conditions;
c) improper or inconsistent with User Guide installation (including improper connec-
tion to the main power supply), maintenance, storage or transport;
d) mechanical, chemical or thermal damages;
e) deliberate product damages;
f) damages ensuing as a result of non-original or inconsistent with Zmorph’s recom-
mendations or with the User Guide product use;
g) random events;
h) factors being result of major force, random events or any other external factors;
i) use of non-original parts or consumables;
j) modications, repair attempts, interference in the product carried out by any other
person than ZMorph representative or other representative authorized by ZMorph
to carry out any of the above mentioned actions;
k) continued usage of the product despite occurrences indicating an obvious defect;
l) improper transport methods provided by the Costumer;
3.1.4 The warranty does not apply to the consumable parts (such as nozzle, PTFE tube,
jagger, toothed belts, glass part of the table, bearing) unless failure has occurred due to
a defect in materials or manufacture.
Manufacturer’s warranty and liability
13
3.1.5 The warranty shall cease to apply in the event of:
a) any product modication by any person not authorized by Zmorph;
b) any repair attempts of product by any person not authorized by Zmorph;
c) other interference in the product carried out by any person not authorized by Zmorph.
3.1.6 The warranty service does not apply to the actions stipulated in the User Guide
which the user is obligated to perform on their own and at their own expense.
3.1.7 The warranty applies without territorial restrictions.
3.2 Acceptance of warranty claim
3.2.1 The warranty claims may be accepted either at the shop where the product was
purchased or at the authorized service or at ZMorph’s registered ofce.
3.2.2 Acceptance of warranty claim requires:
a) returning a completed warranty claim during a warranty period to the Service Cen-
ter;
b) including the name of the product, the date of purchase, a detailed description of
the damage, as well as the description of the defect in the warranty claim;
c) attaching the original proof of purchase to the warranty claim;
d) delivering the defective product to ZMorph’s registered ofce at the Costumer’s ex-
pense.
3.3 Claim processing period
3.3.1 The Service Team shall repair the defective product within 14 working days from
the date of delivery of the defective product with the complete warranty claim to the
correct Service Center.
3.3.2 The claim processing period may be extended by the time necessary to import the
required replacement parts of the product. In all cases the Costumer shall be informed
on the extended claim processing period.
Manufacturer’s warranty and liability
14
3.4 ZMorph’s liability
3.4.1 ZMorph is not required to modernize or modify the existing products after launch-
ing their new versions.
3.4.2 ZMorph shall not be liable for any damages incurred by the Buyer due to the defect
of the product, especially damages related to damage of other devices, loss of potential
benets or cost of replacement of the product. The clause shall not apply to the Buyer
who is a Consumer.
3.4.2 The warranty does not waive, restrict or suspend any rights of the Buyer who is a
Consumer due to the product being non-compliant with the contract.
Certicates
15
4. Certicates
UE/EC DECLARATION OF CONFORMITY
Manufacturer/address:
ZMorph S.A.
ul. Teczowa 57, 53-601 Wrocław, Poland
Object of the declaration:
Personal fabricator
Type/model: ZMORPH VX
Object of the declaration described above is in conformity with the directives:
EMC 2014/30/UE; RoHS 2011/65/WE; LVD 2014/35/UE; MAD 2006/42/WE
The object also is in conformity with the relevant community harmonisation legislation:
PN-EN 55011:2016-05; PN-EN 61000-3-3:2013:10; PN-EN 61000-4-2:2011; PN-EN
61000-4-3:2007+A1:2008+A2:2011; PN-EN 61000-4-4:2013:05; PN-EN 61000-4-5:2014-10;
PN-EN 61000-4-6:2014-04; PN-EN 61000-4-11:2007; PN-EN 61000-4-11:2007;
PN-EN 61000-3-2:2014-10; PN-EN 55011-1:2012 group 1; PN-EN 55011-:2012 class B;
PN-EN 61000-3-3:2013; PN-EN 61000-3-2:2014-10; PN-EN 61000-4-4:2013;
PN-EN 61000-4-3:2007; PN-EN 61000-4-6:2009; PN-EN 61000-4-5:2014; PN-EN 61000-4-11:2007.
The declaration was issued as a result of the conformity assessment procedure
conducted with the directives.
Conrmed by the sign:
Independent laboratory tests were conducted.
Any change made to this device will void this declaration.
It is forbidden to use the device against its intended use.
This declaration of conformity is issued under the sole responsibility of the Manufacturer.
The technical documentation is kept at the Manufacturer address.
Wrocław 01.10.2018r.
ZMorph S.A,
ul. Tęczowa 57, 53-601 Wrocław
NIP: 899-274-32-04
KRS: 0000724021
+48 71 33 68 923, [email protected]
www.zmorph3d.com
ZMorph S.A. z siedzibą we Wrocławiu, zarejestrowana w Sądzie Rejonowym dla Wrocławia-Fabrycznej we Wrocławiu,
IV Wydział Gospodarczy Krajowego Rejestru Sądowego pod nr KRS 0000724021, NIP 899-274-32-04, REGON 022111640.
Kapitał zakładowy: 160 526,40 zł opłacony w całości.
What is ZMorph VX.
16
5. What is ZMorph VX
The ZMorph VX product is a multitool 3D printer. It has a system of interchangeable tool-
heads, designed to perform 3D model prints in Fused Filament Fabrication (FFF) tech-
nology, CNC milling, and laser engraving and cutting. ZMorph VX together with Voxelizer
software provides a complete environment for moving 2D and 3D projects from monitor
screen to reality. The device can operate independently or with an external computer on
which the control software is installed. In this case, a USB connection or LAN connection
is required. The control software is available on the manufacturer’s website https://vox-
elizer.com The device is equipped with a built-in touch screen LCD panel which serves
as a graphical interface for operation in standalone mode. The LCD panel has a port for
SD cards on which it is possible to deliver ready-made executive les (G-code les). Files
can also be sent to the device’s internal memory via a computer.
ZMorph VX can be used with many different materials, such as: plastics (PLA, ABS, TPE,
PET, HIPS, PVA, Nylon), wooden and wood-like materials (plywood, berboard), PCB,
acrylic, aluminum, thick masses (chocolate, cream).
Due to the closed working area, the machine can be used for more demanding mate-
rials, e.g: ABS and Nylon. Closed covers ensure a constant temperature of the working
space, thus creating a working atmosphere that prevents the occurrence of adverse
phenomena such as: shrinkage of material, delamination, surface deformations. If you
use materials that require faster cooling, the special magnetic design of the lid hinges
allows for quick and easy disassembly.
How to use
17
6. How to use your ZMorph VX 3D printer
Working with ZMorph VX starts by preparing a 3D model in a modeling software that
supports les in one of the standard formats .stl, .obj, .step, .dxf or delivering a nished
model acquired from external sources.
Then, the model has to be opened in a software dedicated by the manufacturer called
Voxelizer. It allows you to manage 3D printing, CNC milling and laser engraving. It is a
unique original application for slicing 3D models into layers, creating a whole chain of
processing 3D les into G-code les and sending them to the device. The program al-
lows you to perform simple editing operations and optimize models using 3D lters and
intelligent system of support structures. Voxelizer also has advanced algorithms such
as projecting an image onto a 3D object, allowing multi-material printing of images from
.png and .bmp les.
After selecting the parameters and generating the G-code le, it should be saved. This
le can be delivered to the device using an SD card or imported to an internal memory
using a USB connection. You can also transfer a le via Ethernet, but the transfer pro-
cess will be slower. To avoid the risk of data transfer interruption, it is recommended to
use an SD card.
Alternatively, other software can be used to generate G-code les, but they do not fully
take advantage of the capabilities of the ZMorph VX device and do not provide the sup-
port for CNC and Laser toolheads.
After the nished le in G-code format has been delivered to the device, it can be started
by using the touch panel on the device, or by connecting to the device via Ethernet cable.
It can be started directly from the Internet browser on the computer.
The product is intended for indoor use only. The device is not protected against moisture
and has no air lters. The spaces in which the device operates must be dust-free, dry
and well ventilated. When working with plastics (e.g. ABS, Nylon), harmful fumes can be
released.
Unauthorised uses
• It is forbidden to operate the device near ammable substances.
• It is forbidden to install the device outside areas which are dry and free from humidity
or dust.
How to use
18
• It is forbidden to cover the device with any material during operation.
• It is forbidden to leave the device running unattended when working with the Laser
PRO Toolhead.
• It is forbidden to install or service the device by unqualied persons.
• It is forbidden to interfere with the constructional solutions of the product.
• It is forbidden to connect the machine to a faulty power supply system.
• It is forbidden to connect the device to the a power outlet without grounding.
• It is forbidden to insert hands or any body parts between moving parts.
• It is forbidden to touch heated elements during operation.
• It is forbidden to use the device without the required protective equipment.
• It is forbidden for untrained personnel to operate the device.
• It is forbidden to use a damaged device.
Sets
19
7. Sets
7.1 Types of sets and their content
What’s in the box:
Spatula
10-13 mm
spanner
Dual Extruder
Single 1.75
Extruder
CNC PRO
CNC worktable
ZMorph VX
Laser PRO
Thick Paste
Extruder
0,3
nozzle
3D printing
adhesive
2 mm drill
Calibration
cable
Drill
holder
SD card power cord
spool holder
0,5 kg
PLA
0,5 kg
PLA
Protective goggles 2 x plywood
heated worktable
4 x Allen
key
0,3 mm
drill
Cooling
fan
2 x CNC clamp CNC cutter
adjustable
wrench
CUSTOM
SET
PRINTING
SET
FULL SET
Machine specication
20
8. Machine specication
8.1 Overview
Toolhead
X-carriage
Magnetic latches
Reset button
ON/OFF button
Spool holder
(capacity up to 4x1kg spools)
Worktable
clamp
release
Left frame
socket
Right frame
socket
Cooling fan
LCD
touchscreen
Worktable
Front overview
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Table of contents
Other Zmorph 3D Printer manuals
