Zmorph FAB Assembly instructions

ZMORPH FAB
MANUAL GUIDE
zmorph3d.com

Product Manual - ZMORPH FAB
2
Table of content
1. Manual guide...................................................................................................................... 6
1.1 Introduction.................................................................................................................. 6
1.2 Markings contained in the instructions guide and on the device ........................ 6
2. Health and safety at work ................................................................................................7
2.1 General safety information.........................................................................................7
2.2 Occupational hygiene ................................................................................................ 8
2.3 Electrical safety and risk........................................................................................... 8
2.4 Safety and mechanical risks..................................................................................... 9
2.5 Risk of burns............................................................................................................... 9
2.6 Instructions for safe storage and transpo .......................................................... 9
2.7 Electromagnetic compatibility (EMC) ..................................................................... 11
2.8 Laser radiation........................................................................................................... 11
3. Manufacturer’s warranty and liability........................................................................... 12
3.1 Scope of the warranty.............................................................................................. 12
3.2 Acceptance of warranty claim................................................................................. 13
3.3 Claim processing period .......................................................................................... 13
3.4 Zmorph’s liability ...................................................................................................... 14
4. Ceicates ....................................................................................................................... 15
5. What is Zmorph Fab ....................................................................................................... 16
6. How to use your Zmorph Fab 3D printer.....................................................................17
7. Sets ................................................................................................................................... 19
7.1 Types of sets and their content .............................................................................. 19
8. Machine specication.................................................................................................... 20
8.1 Overview.................................................................................................................... 20
8.2 Components..............................................................................................................22
8.3 Functionalities...........................................................................................................24

Product Manual - ZMORPH FAB
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Table of content
8.4 Technical specication.............................................................................................25
9. Setting up Zmorph Fab..................................................................................................28
9.1 Location requirements .............................................................................................28
9.2 Safety features removal..........................................................................................29
9.3 Assembling the spool holder..................................................................................29
9.4 Assembling the HEPA lter ....................................................................................30
9.5 First use ....................................................................................................................32
10. Maintenance .................................................................................................................. 33
10.1 Toolheads maintenance ......................................................................................... 33
10.2 Changing worktable ............................................................................................... 37
10.3 Removing covers....................................................................................................38
10.4 How to change the lter caridge....................................................................... 41
10.5 Communication and File Delivery ........................................................................42
11. Voxelizer..........................................................................................................................45
11.1 Installation and system requirements .................................................................45
11.2 Files maintenance and preparation ..................................................................... 46
11.3 Presets .....................................................................................................................48
12. 3D printing workow.................................................................................................... 50
12.1 Toolheads ................................................................................................................ 50
12.2. 3D printing materials ............................................................................................52
12.3 Loading the lament ..............................................................................................53
12.4 Removing the lament........................................................................................... 57
12.5 Material exchanging...............................................................................................59
12.6 Filament replacement during printing .................................................................63
12.6 Automatic detection of missing lament ............................................................65
12.7 Autocalibration........................................................................................................ 68

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Table of content
12.8 Manual calibration process ................................................................................... 74
12.9 Calibration - additional functions .........................................................................75
12.10 Preparing the worktable...................................................................................... 77
12.11 Files preparation ...................................................................................................78
12.12 Staing the print ................................................................................................ 101
12.13 Editing parameters during printing ..................................................................102
12.14 Pause and resume printing ...............................................................................104
12.15 Abo Printing .....................................................................................................104
12.16 Removing a printout from the platform ..........................................................105
12.17 Suppo material removal...................................................................................105
12.18 Hibernation......................................................................................................... 106
13. CNC milling workow .................................................................................................. 107
13.1 CNC Milling Toolhead............................................................................................ 107
13.2 Materials compatible with CNC Milling Toolhead............................................ 108
13.3 Material xturing.................................................................................................. 108
13.4 Milling cutter fastening ......................................................................................... 111
13.5 CNC milling le preparation ................................................................................ 112
13.6 CNC milling le staing (with calibration)......................................................... 124
13.7 Tool changing process.......................................................................................... 127
13.8 CNC Milling Toolhead safety rules.....................................................................128
14. Laser cutting and engraving workow ......................................................................131
14.1 Laser Toolhead .......................................................................................................131
14.2 Materials compatible with Laser Toolhead .......................................................132
14.3 Material xturing................................................................................................... 132
14.4 Laser engraving le preparation.........................................................................135
14.5 Laser engraving/cutting le staing (with calibration) ....................................141

Product Manual - ZMORPH FAB
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Table of content
14.6 Laser Toolhead safety rules ...............................................................................144
15. Thick Paste Extruding ................................................................................................148
15.1 Thick Paste Extruder Toolhead ..........................................................................148
15.2 Materials ...............................................................................................................149
15.3 Thick Paste le preparation ................................................................................149
15.4 Material application..............................................................................................152
15.5 Thick Paste le staing (with calibration) ........................................................154
15.6 Thick Paste Extruder Toolhead safety rules ....................................................155
16. Machine maintenance and operation ......................................................................156
16.1 Basic maintenance................................................................................................156
16.2 General procedures.............................................................................................. 157
16.3 Worktable procedures .........................................................................................158
16.4 3D printing toolhead procedures .......................................................................159
16.5 X,Y,Z axes procedures ........................................................................................ 160
17. Spare pas ....................................................................................................................161
18. Firmware upgrades .....................................................................................................162
18.1 General informations ............................................................................................162
18.2 Updating rmware ................................................................................................163
19. Help and suppo ........................................................................................................165
19.1 Suppo request ...................................................................................................165
19.2 Troubleshooting ....................................................................................................166
19.3 Handy resources ..................................................................................................169

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1. Manual guide
Manual guide
1.1 Introduction
1.2 Markings contained in the instructions
guide and on the device
This manual describes the basic information about Zmorph Fab, safety precautions, preparation for oper-

time. Ignorance of the instructions may result in damage to the device, personal injury or reduced quality of
the printed parts. Make sure that everyone who uses the device has read and followed these instructions.

and disposal is at the highest level. However, the manufacturer has no direct control over the user and the
use of the device, therefore he is not liable for injury, damage and costs resulting from non-compliance
with these instructions.
Moving parts hazard - to avoid injury or damage to parts of the body, do not reach inside the
unit or insert any foreign objects while the unit is in operation, during operation or at rest.
High voltage - this symbol indicates the area where the user may be electrocuted.
Hot surface - this symbol warns of high temperatures to avoid burns.
Zmorph Fab Nameplate
Name: All-In-One 3D Printer
Type/model: Zmorph FAB
AC: 110-240V, 50-60Hz
Caution! The removal of the bottom
plate may result in loss of warranty.
Serial number:
Max power output: 350W
Produced: 2020
Weight netto: 20kg
Made in Poland
1001/FAB

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2. Health and safety at work
Health and safety
2.1 General safety information
This manual contains warnings and safety information for your Zmorph product. The manual also indicates
situations to which special attention should be paid, and warnings about misuse or neglect of the device. It
is also important to read the material safety data sheets available at the address: zmorph3d.com. Regular
-
structions and software updates, it is recommended that you visit the site support.zmorph3d.com regularly.
Place the unit on a level and clean surface. The device must be secured against overturning, falling from a
height or being knocked down by people moving in the vicinity.
Zmorph Fab Multitool 3D Printer generates very high temperatures during operation, and has easily
accessible moving parts. Caution is advised.
When operating the printer, avoid situations that could cause burns or interfere with the proper
functioning of the device.

of age and persons with reduced manual, motor and psychomotor skills. If the device is operated
by handicapped or elderly people, the Manufacturer recommends using assistance or supervision of
appropriately trained persons.
Do not leave the device unattended during operation, especially when working with the Laser Toolhead.
Periodically check the condition and functionality of the 3D printer to avoid potential malfunctions.

Regularly check the wear and tear of parts in the machine. The list of spare parts can be found in the
spare parts section.
For assistance with technical problems and any maintenance work, please contact the Technical
support at the following address: support.zmorph3d.com

water and other liquids.
Before starting work, ensure that the device is out of reach for children and animals.
Be careful not to drop, hit or shake the device.
This device is not intended to operate in a potentially explosive atmosphere.

chapters.

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Health and safety
2.2 Occupational hygiene
2.3 Electrical safety and risk
Special care must be taken when carrying out a repair, maintenance or servicing operations. The user is
exposed to high temperatures. Protective gloves are recommended.

adequate ventilation is provided for the device. It is not recommended that you stay in the same room
where the device is working continuously.
Fumes emitted during 3D printing or laser engraving can be hazardous, depending on the material

in long-term exposure.

dB, but continuous presence in one room can cause discomfort to the user.

The device is equipped with a vibration-damping base.
Follow the toolhead cable descriptions while connecting them to the machine and do not connect
devices that are not authorized by the manufacturer.
Do not use materials that may damage the device or that are not authorized for use with the
toolheads.
When using Zmorph Fab, ensure all necessary health and safety measures as described in this manual
and separate regulations.
Handle the sharp accessories and tools included with the kit with special caution.
Zmorph Fab devices have been tested to comply with the Low Voltage Directive. In order to ensure maximum
safety of use, including protection against short circuits, overloads, overvoltages and overheating of the
product, the following provisions must be observed:
Do not modify the machine, toolheads and its electronic components.
Do not use electronic substitutes other than those recommended by the manufacturer.
Replacement of electronic components should be done in accordance with the recommendations and
instructions provided by the manufacturer.
Before connecting the 3D printer to the power outlet, make sure that the voltage required by the
device corresponds to the voltage available from the power source. For power supply information, refer
to the nameplate on the rear of the device.
Avoid overloading the power outlet to which the 3D printer is connected.

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The device must be properly grounded. Always make sure that the grounding is in accordance with
local and national regulations.
Use only the original power cord or one authorized by the manufacturer. It must not be destroyed,
cut or repaired. Replace a damaged cable immediately with a new one.
Perform repair and maintenance work on the device when it is disconnected from the power
supply.
Do not expose the device to moisture or modify electronic components (e.g. soldering).
The device includes moving parts such as toothed belts, gears, motors, toolheads and a worktable. In order to
ensure maximum safety for the operator and the device follow these precautions:
Do not reach inside the unit or insert any foreign objects while the unit is during operation.
Use the accessories supplied with the unit for their intended purpose and take special care when
handling them. Their improper use may cause personal injury.
Special care must be taken when removing the printout from the worktable and protective glasses
should be worn, as there is a risk of fragments of the material scattering towards the eyes.

the toolhead with bare hands and use caution when operating hot components. If it is necessary to hold
a hot item, use specially adapted pliers and/or tweezers. The hot components should not take more than



respect to changes in operating temperature are not permitted, as they may result in serious injury or per-
manent damage to the printer.
2.4 Safety and mechanical risks
2.5 Risk of burns
Health and safety
 
The storage place should be free from moisture and extreme weather conditions.
2.6 Instructions for safe storage and transpo

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During storage, the devices should be oriented in a vertical position with the top facing the direction
marked on the box:
 
Recommendations for packing:
To transport the device, it is best to protect it with original protective foams; in case of lack of orig-
inal foams, the device should be protected in such a way that free movement of the device in the
transport packaging is not possible.
Secure all moving components (toolhead with X-carriage and worktable with Y-axis) in such a way
that they cannot be moved during transport.
In particular, the glass plate of the worktable should be kept in mind, as it can slide out of the
mounting clips during transport. Make sure that it is secured against ejection.
Recommendations for transportation:
When placing several devices on a pallet, observe the markings on the packaging:
 
 
 
Remember that the edges of the packaging should not protrude beyond the outline of the pallet.
Devices placed in this way on a pallet should be properly packed, bound and then wrapped with foil.
At least two people must be involved in loading and unloading one machine. The packaging should
be lifted by the designated handles on its sides
Protect against
moisture.
Careful, fragile - a
load that can easily
be broken.
Do not roll. Stack up to two
packages one on
top of the other.
Health and safety

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11
2.7 Electromagnetic compatibility (EMC)
2.8 Laser radiation
Every Zmorph device is electromagnetically compatible in accordance with the EMC directive. It was tested in

following conditions in accordance with the EMC Directive:
this device (system) does not cause harmful interference to other devices (systems),
this device (system) is not sensitive to interference from other devices (systems),


radiation is dangerous for the eyes and skin. Materials evaporated from the surface of illuminated objects

tract and eyes of the user. In order to use the Laser Toolhead, the user should be familiar with the princi-

Health and safety

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12
Warranty and liability
3. Manufacturer’s warranty
and liability
3.1 Scope of the warranty

with any parts, it can be easily removed and shipped to manufacturer for maintenance.
3.1.1 Guarantor is only liable for the physical defects resulting from the inherent causes in the sold product.
3.1.2 Duration of the warranty starts at the date of purchase of the product by the initial Buyer. The Date of

by the time which was required to repair the product (which includes the time from the delivery of the
defective product with the complete warranty claim until the date of returning the repaired product to the
Customer).
3.1.3
any defects resulting from:
a) improper use or application of the product;
b) improper product selection for the existing installation site conditions;
c) improper or inconsistent with User Guide installation (including improper connection to the main
power supply), maintenance, storage or transport;
d) mechanical, chemical or thermal damages;
e) deliberate product damages;
f) damages ensuing as a result of non-original or inconsistent with Zmorph’s recommendations or
with the User Guide product use;
g) random events;
h) factors being result of major force, random events or any other external factors;
i) use of non-original parts or consumables;

Zmorph representative or other representative authorized by Zmorph to carry out any of the above
mentioned actions;
k) continued usage of the product despite occurrences indicating an obvious defect;
l) improper transport methods provided by the Customer;

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13
3.1.4 The warranty does not apply to the consumable parts (such as nozzle, PTFE tube, jagger, toothed

manufacture.
3.1.5 The warranty shall cease to apply in the event of:

b) any repair attempts of product by any person not authorized by Zmorph;
c) other interference in the product carried out by any person not authorized by Zmorph.
3.1.6 The warranty service does not apply to the actions stipulated in the User Guide which the user is
obligated to perform on their own and at their own expense.
3.1.7 The warranty applies without territorial restrictions.
3.2 Acceptance of warranty claim
3.3 Claim processing period
3.2.1 The warranty claims may be accepted either at the shop where the product was purchased or at the

3.2.2 Acceptance of warranty claim requires:
a) returning a completed warranty claim during a warranty period to the Service Center;
b) including the name of the product, the date of purchase, a detailed description of the damage, as
well as the description of the defect in the warranty claim;
c) attaching the original proof of purchase to the warranty claim;

3.3.1
of the defective product with the complete warranty claim to the correct Service Center.
3.3.2 The claim processing period may be extended by the time necessary to import the required replace-
ment parts of the product. In all cases the Customer shall be informed on the extended claim processing
period.
Warranty and liability

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14
3.4 Zmorph’s liability
3.4.1 Zmorph is not required to modernize or modify the existing products after launching their new
versions.
3.4.2 Zmorph shall not be liable for any damages incurred by the Buyer due to the defect of the product,

the product. The clause shall not apply to the Buyer who is a Consumer.
3.4.2 The warranty does not waive, restrict or suspend any rights of the Buyer who is a Consumer due to
the product being non-compliant with the contract.
Warranty and liability

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15
Ceicates
4. Ceicates
Zmorph S.A.
A. Ostrowskiego 9, 53-238 Wrocław, Poland
NIP: 899-274-32-04 | KRS:0000724021
[phone] | c[email protected]
zmorph3d.com
UE/EC DECLARATION OF CONFORMITY
Manufacturer/address:
Zmorph S.A.
A. Ostrowskiego 9, 53-238 Wrocław Poland
Object of the declaration:
Personal fabricator
Type/model: ZMORPH FAB
Object of the declaration described above is in conformity with the directives:
EMC 2014/30/UE; RoHS 2011/65/WE; LVD 2014/35/UE; MAD 2006/42/WE
The object also is in conformity with the relevant community harmonisation legislation:
PN-EN 55011:2016-05; PN-EN 61000-3-3:2013:10; PN-EN 61000-4-2:2011; PN-EN
61000-4-3:2007+A1:2008+A2:2011; PN-EN 61000-4-4:2013:05; PN-EN 61000-4-5:2014-10;
PN-EN 61000-4-6:2014-04; PN-EN 61000-4-11:2007; PN-EN 61000-4-11:2007;
PN-EN 61000-3-2:2014-10; PN-EN 55011-1:2012 group 1; PN-EN 55011-:2012 class B;
PN-EN 61000-3-3:2013; PN-EN 61000-3-2:2014-10; PN-EN 61000-4-4:2013;
PN-EN 61000-4-3:2007; PN-EN 61000-4-6:2009; PN-EN 61000-4-5:2014; PN-EN 61000-4-11:2007.
The declaration was issued as a result of the conformity assessment procedure
conducted with the directives.
Conrmed by the sign:
Independent laboratory tests were conducted.
Any change made to this device will void this declaration.
It is forbidden to use the device against its intended use.
This declaration of conformity is issued under the sole responsibility of the Manufacturer.
The technical documentation is kept at the Manufacturer address.
Wrocław 29.10.2020 _____________________________
Maciej Nawrocki

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16
What is Zmorph Fab
5. What is Zmorph Fab
The Zmorph Fab product is a multitool 3D printer. It has a system of interchangeable tool-heads, designed
to perform 3D model prints in Fused Filament Fabrication (FFF) technology, CNC milling, and laser engraving
and cutting. Zmorph Fab together with Voxelizer software provides a complete environment for moving 2D
and 3D projects from monitor screen to reality. The device can operate independently or with an external
computer on which the control software is installed. In this case, a USB connection or LAN connection
is required. The control software is available on the manufacturer’s website voxelizer.com The device is
equipped with a built-in touch screen LCD panel which serves as a graphical interface for operation in
standalone mode. The LCD panel has a port for SD cards on which it is possible to deliver ready-made


           
(chocolate, cream).
Due to the closed working area, the machine can be used for more demanding materials, e.g: ABS and Nylon.
Closed covers ensure a constant temperature of the working space, thus creating a working atmosphere
that prevents the occurrence of adverse phenomena such as: shrinkage of material, delamination, surface
deformations. If you use materials that require faster cooling, the special magnetic design of the lid hinges
allows for quick and easy disassembly.

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17
How to use Zmorph Fab
6. How to use your
Zmorph Fab 3D printer


Then, the model has to be opened in a software dedicated by the manufacturer called Voxelizer. It allows
you to manage 3D printing, CNC milling and laser engraving. It is a unique original application for slicing 3D


and intelligent system of support structures. Voxelizer also has advanced algorithms such as projecting an


to the device using an SD card or imported to an internal memory using a USB connection. You can also
                  
interruption, it is recommended to use an SD card.

the capabilities of the Zmorph Fab device and do not provide the support for CNC and Laser toolheads.

touch panel on the device, or by connecting to the device via Ethernet cable. It can be started directly from
the Internet browser on the computer.
The product is intended for indoor use only. The device is not protected against moisture and has no air

with plastics (e.g. ABS, Nylon), harmful fumes can be released.

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18
Unauthorised uses
 
It is forbidden to install the device outside areas which are dry and free from humidity or dust.
It is forbidden to cover the device with any material during operation.
It is forbidden to leave the device running unattended when working with the Laser Toolhead.
 
It is forbidden to interfere with the constructional solutions of the product.
It is forbidden to connect the machine to a faulty power supply system.
It is forbidden to connect the device to the a power outlet without grounding.
It is forbidden to insert hands or any body parts between moving parts.
It is forbidden to touch heated elements during operation.
It is forbidden to use the device without the required protective equipment.
It is forbidden for untrained personnel to operate the device.
It is forbidden to use a damaged device.
How to use Zmorph Fab

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19
Single Extruder
Toolhead 1.75
CNC Worktable
Protective
goggles
Plywood
Cleaning
needle
Cooling
fan
PrintaStick
adhesive
Milling
Toolhead
Laser
Toolhead
CNC cutter 2x CNC clamp
Spatula
8 mm
spanner
13 mm
spanner
Zmorph Fab
0,5 kg PLA
0,4 mm
nozzle
SD card Power cord
Spool holderHeated worktable
4 x allen key
Adjustable
wrench
Sets
7. Sets
7.1 Types of sets and their content
What’s in the box:
Additional accesories:

HEPA 
nd with already installed right cover or it is possible to
order it separately.
Zmorph Fab Custom
Zmorph Fab 3D printer
Zmorph Fab All-in-One
Hepa filter system Right cover Screwdriver

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20
Machine specication
8. Machine specication
8.1 Overview
Extruder
X-carriage
Magnetic latches
HEPA lter
Reset buttonON/OFF button
Spool holder
(capacity up to 4 spools)
Worktable
clamp
release
Left frame socket
Right frame
socket
Cooling fan
LCD
touchscreen
3D printing worktable