Zodiac Jandy AquaLink RS R04685 Series User manual

Jandy®AquaLink®RS & AquaLink PDA
Main power center board (PCB) Replacement Kit
These instructions are to be used with the following Jandy Replacement Kits:
R04685xx -- AquaLink RS Upgrade Assembly
R05865xx -- Aqualink PDA Upgrade Assembly
R0466700 -- AquaLink RS & PDA Main Power Center Board Assembly
R04668xx -- AquaLink RS, CPU Board
R05861xx -- Aqualink PDA, CPU Board
WARNING
FOR YOUR SAFETY: This product must be installed and serviced by a professional pool/spa service technician.
The procedures in this instruction sheet must be followed exactly. Ensure that all electrical power to the system
is turned off before approaching, inspecting or troubleshooting any leaking valves that may have caused other
electrical devices in the surrounding area to get wet. Failure to do so could result in an electrical hazard which
could result in death or serious injury due to electrical shock, and may also cause damage to property. Improper
installation and/or operation will void the warranty.
1. Introduction
This document gives instructions for replacing
the PCB and the CPU of the JandyAquaLink Power
Center. Before starting this procedure, use the parts list
of each kit to identify the parts that are in your kit.
If any parts are missing from the kit, please call
your local Jandy distributor for assistance. For technical
assistance, please contact our Technical Support
Department at [phone].
These instructions must be followed exactly.
Read through the instructions completely before starting
the procedure. Please save these instructions.
WARNING
If the information in these instructions is not followed exactly, an electrical fire or shock hazard may result
causing property damage, personal injury or death.
2. Replacement of the Main Power
Center Board (PCB)
WARNING
Risk of Electric Shock which can result In
Serious Injury or Death. Before attempting
installation or service, ensure that all power to the
circuit supplying power to the system is disconnected
or turned off at the circuit breaker.
All wiring must be done in accordance with the
National Electric Code®(NEC®), NFPA 70®. In
Canada, the Canadian Electrical Code (CEC),
CSA C22.1, must be followed. All applicable local
installation codes and regulations must be followed.
1. Before replacing the main power center board, go
to the Controller and review the current settings.
Then record all settings on the Programming and
Settings Worksheet provided at the back of these
instructions.
2. Turn off all power to the power center.
3. Open the door to the power center.
H0293700_REVB

Page 2 Jandy® |AquaLink® RS/PDA Power Center PCB and CPU Replacement Kits
4. Replace the main power center board in model
6613 or 6614 as follows:
a. Remove the top two (2) screws that secure the
cover plate to the power center. Remove the
cover plate as shown in Figure 1.
5. Replace the Main power center board in model
6613AP or 6614AP as follows:
a. Remove the two (2) screws from faceplate as
shown in Figure 2, and fold down the faceplate/
bezel assembly to access the back of the main
power center board.
Figure 3. CPU PCB Bezel Assembly
6. Unplug the connectors from the red, black, and
green terminal bars located on the main power
center board. Be careful and ensure that you do not
abrade or otherwise damage any of the wiring or
connectors during this process.
7. Before unplugging the relay coil wires or JVA
wires, note which socket each relay coil wire or
JVA wire is plugged into. Unplug the relay and
JVA connectors.
8. Remove the two screws that secure the plastic
power center bezel assembly.
9. Unplug the transformer power (orange connector)
and any daughter card connections from the
bezel. Remove the bezel from the power center.
Be careful and ensure that you do not abrade or
otherwise damage any of the wiring or connectors
during this process.
10. Lay the bezel face down on the pink anti-static
packaging from the replacement PCB kit.
11. Remove all seven (7) screws that secure the PCB
to the bezel.
CAUTION
To avoid damages caused by static electricity, handle
the PCB by its edges only. Avoid touching any
electronics components with your ngertips. Do not
replace the PCB in the rain.
AquaLink RS & PDA
Main Power Center Board
Cover Plate Screws
Figure 1. Power Center Model 6613/6614
Cover Plate
AquaLink RS & PDA
Main Power Center Board
Screws
Figure 2. Power Center Model 6613AP/6614AP
Plastic White Clips (2)
CPU PCB
24VAC J24

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AquaLink® RS/PDA Power Center PCB and CPU Replacement Kits |Jandy®
12. Pull apart the white clips holding the CPU, and
remove the CPU from the main power center
board. See Figure 3.
13. Carefully put the new main power center board in
place, and secure with all seven (7) screws to the
bezel.
14. Paying particular attention to the alignment of the
pins, take the CPU from the old main power center
board and install into the new main power center
board and secure with the white clips. Push gently
into place.
15. Reattach all daughter card connections and
transformer power.
16. Reinstall and secure the bezel assembly to the
power center. Be careful and ensure that you do not
abrade or otherwise damage any of the wiring or
connectors during this process.
17. Plug the relay coil wires and JVA wires into their
corresponding sockets. Be careful and ensure that
you do not abrade or otherwise damage any of the
wiring or connectors during this process.
18. Reconnect the red, black, and green terminal bars.
IMPORTANT: Look at the dip switch settings on
the old main power center board and transfer these
settings to the new PCB.
19. Reinstall the faceplate.
20. Reprogram the controller using the notes from the
back of these instructions.
3. Replacement of the CPU Main power
center board
WARNING
Risk of Electric Shock which can result In
Serious Injury or Death. Before attempting
installation or service, ensure that all power to the
circuit supplying power to the system is disconnected
or turned off at the circuit breaker.
All wiring must be done in accordance with the
National Electric Code®(NEC®), NFPA 70®. In
Canada, the Canadian Electrical Code (CEC),
CSA C22.1, must be followed. All applicable local
installation codes and regulations must be followed.
1. Before replacing the CPU PCB, go to the
Controller and review the current settings. Then
record all settings on the Programming and
Settings Worksheet provided at the back of these
instructions.
2. Turn off all power to the power center.
3. Open the door to the power center.
4. Replace the CPU PCB in model 6613 or 6614 as
follows:
a. Remove the top two (2) screws that secure the
cover plate to the power center. Remove the
cover plate as shown in Figure 1.
b. Remove the two (2) screws that secure the
plastic power center bezel assembly.
5. Replace the CPU PCB in model 6613AP or
6614AP as follows:
a. Remove the two (2) screws from the faceplate
as shown in Figure 2, and fold down the
faceplate/bezel assembly to access the back of
the main power center board.
6. Unplug the transformer power (orange connector)
from the main power center board. Be careful and
ensure that you do not abrade or otherwise damage
any of the wiring or connectors during this process.
7. Gently pull the white clips holding the CPU away
from each other, and remove the CPU from the
main power center board.
8. Paying particular attention to the alignment of the
pins, install the new CPU to the main power center
board. Push gently into place and secure with the
two white clips. See Figure 3.
9. Reattach the transformer power (orange
connector). Be careful and ensure that you do not
abrade or otherwise damage any of the wiring or
connectors during this process.
10. Reassemble power center enclosure in reverse
order.
11. Confirm the program using the notes from the back
of these instructions.

Zodiac Pool Systems, Inc.
2620 Commerce Way, Vista, CA 92081
1.800.822.7933 | www.ZodiacPoolSystems.com
ZODIAC®is a registered trademark of Zodiac International, S.A.S.U., used under license.
All trademarks referenced herein are the property of their respective owners.
©2014 Zodiac Pool Systems, Inc. H0293700_REVB
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AquaLink® RS/PDA Power Center PCB and CPU Replacement Kits |Jandy®
Programming and Settings Worksheet
IMPORTANT: All programs, labels for the auxiliaries, temperature settings, JVA assignments, light
dimming assignments, and freeze protection settings are held in memory on the Power Center Printed Circuit Board
(PCB). Before changing the Main power center board, review all of these items and record them in the space provided
below. After replacement of the Main power center board, use the settings below to reprogram the new PCB.
Equipment Programs:
Reviewing Programs with the One Touch Control:
1. From the top screen select MENU/HELP to display the MENU screen.
2. On the MENU screen select PROGRAM to display the PROGRAM screen.
3. On the PROGRAM screen select each of the devices listed and review the programming settings.
Four Function Remote Button Settings:
Temperature Settings:
Freeze Protection Settings:
Equipment Aux. Label 1st On/Off Times 2nd On/Off Times Which Days JVA or Light Dim
Filter Pump: Filter Pump Not Applicable
Spa
Aux. 1:
Aux. 2:
Aux. 3:
Aux. 4:
Aux. 5:
Aux. 6:
Aux. 7:
Pool Heat: Pool Heat Not Applicable
Spa Heat: Spa Heat Not Applicable
Solar Heat:
Remote Button One: Remote Button Five:
Remote Button Two: Remote Button Six:
Remote Buton Three: Remote Button Seven:
Remote Button Four: Remote Button Eight:
Activation Temperature:
Protected Equipment: Filter Pump (by default)
Pool Temperature: Temp. 1 Spa Temperature: Temp. 2