Zodiac Z200 M2 Operating and maintenance manual

H0548500.A - 2015/11
Instruc ons for installa on and use
English
More documents on:
www.zodiac-poolcare.com
Z200
PI20
Power
Everpac
EN

H0548500.A - EN - 2015-111
CONTENTS
❶ Specifi ca ons 2
1.1 I Descrip on 2
1.2 I Technical specifi ca ons 3
1.3 I Dimensions and marking 3
❷ Installa on 4
2.1 I Selec ng the loca on 4
2.2 I Hydraulic connec ons 5
2.3 I Electricity supply connec ons 6
2.4 I Op on connec on 7
❸ Use 8
3.1 I Opera ng principle 8
3.2 User interface presenta on 8
3.3 I Opera ng 9
3.4 I User func ons 10
❹ Maintenance 11
4.1 I Wintering 11
4.2 I Maintenance 11
❺ Troubleshoo ng 12
5.1 I Device behaviour 12
5.2 I Error code display 13
5.3 I Wiring diagrams 14
• Before you do anything with the device, it is vital that you read this installa on and user
manual, as well as the "warnings and warranty" booklet delivered with the device. Failure to
do so may result in material damage or serious or fatal injury and will invalidate the warranty.
• Keep and pass on these documents for later consulta on during the device's life  me.
• It is prohibited to distribute or modify this document in any way without authorisa on from
Zodiac®.
• Zodiac® is constantly developing its products to improve their quality; therefore, the
informa on contained in this document may be modifi ed without no ce.
Tip: to make it easier to contact your reseller
• Write down your reseller's contact details to help you fi nd them more easily and fi ll in the "product"
informa on on the back of the manual; your reseller will ask you for this informa on.

2H0548500.A - EN - 2015-11
❶ Specifi ca ons
1.1 I Descrip on
* * * *
* *
*In the polystyrene cap above the heat pump
AZ200 PI20 Power Everpac
BSupply cable with plug
except PI2051 with plug except 11M
C Joint (x2)
DScrew-in connector (x2)
EØ40 adapta on (x2)
FØ50 reduc on (x2)
GCondensa on evacua on kit (Ø15)
HWintering cap (x2)
IWintering cover
Hea ng priority Non compa ble Non compa ble
JRemote control Non compa ble Non compa ble
KPAC NET
(cleaning product)
: supplied
: available as an accessory
EN

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1.2 I Technical specifi ca ons
Z200 M2 M3 M4 M5
PI20 PI2021 PI2031 PI2041 PI2051
Power 5M 7M 9M 11M
Everpac 5M 7M 9M /
Opera ng temperature range air 7 to 32°C
water up to 32°C
Voltage 230V-50Hz
Acceptable varia on in voltage -10%, +7% (during opera on)
Nominal absorbed intensity A 4.45 7.09 9.09 11.82
Maximum absorbed intensity A 5.2 8.7 12.4 15.5
Minimum cable sec on* mm² 3x1.5 3x1.5 3x2.5 3x2.5
3G1.5 3G1.5 3G2.5 3G2.5
Proof pressure bar 6
Service pressure bar 1.5
Head loss mCE 1 1 1.5 1.5
Minimum op mum water fl ow rate m³/h 468 8
Maximum water fl ow m³/h 10
* Values provided for informa on purposes for a maximum length of 20 metres (calcula on base: NFC15-100), must be
checked and adapted to the installa on condi ons and standards of the installa on country.
1.3 I Dimensions and marking
: User interface
: Ven lator
: Technical access door
: Pool water intake
: Pool water output
: Evaporator
: Grommet for hea ng priority cable run*
: Loca on for drilling for remote control cable
run*
*depending on the model
Front + side
Rear

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❷ Installa on
2.1 I Selec ng the loca on
• Do not li the device by the body; use its base.
• The device must be installed at a minimum distance from the pool's surrounding edge.
This distance is determined by the electrical standards which apply in the installa on country.
• Install the device outdoors; provide free space around it (see § “2.2 I Hydraulic connec ons”).
• Place the device on its an -vibra on studs (integrated under its base) on a stable, solid and level surface,
• This surface must be able to bear the weight of the device (in par cular in the case of installa on on a roof, a balcony
or any other support).
• The device may be secured to the ground using the holes in the base of the device or with rails (not supplied). A
drilling scale is available on the back of the packaging carton.
: front
: rear
: connectors
Top view of the device with dimensions for a achment to the ground
The device must not be installed:
• In a loca on subject to high winds,
• With the blowing towards a permanent or temporary obstacle (window, wall, hedge, awning, etc.) less than 3 metres
away,
• Within range of water or mud jets, sprays or run-off (take the eff ect of the wind into account),
• Near a heat source or fl ammable gas,
• Near high frequency equipment,
• In a loca on where it would be subject to snow build-up,
• In a loca on where it might be fl ooded by the condensa on produced by the device when opera ng.
Tips: reduce any noise annoyance from your heat pump
• Do not install it under or towards a window.
• Do not  lt it towards your neighbours.
• Install it in a clear space (the sound waves are refl ected on surfaces).
• Install an acous c screen around the heat pump, respec ng the distances.
• Install the an -vibra on studs under the heat pump and replace them regularly.
• Install 50cm of fl exible PVC pipe at the heat pump water input and output (stops vibra ons).
EN

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2.2 I Hydraulic connec ons
• The device will be connected with a Ø40 or Ø50 PVC pipe, using the connectors supplied (see § “1.1 I Descrip on”),
to the pool's fi ltra on circuit, a er the fi lter and before the water treatment.
• Respect the direc on of hydraulic connec on ( = input and = output).
• A by-pass must be installed to make it easier to work on the device.
: water entry valve
: by-pass valve
: water exit valve
: water entry
adjustment valve
(op onal)
: water exit
adjustment valve
(op onal)
: water treatment
* minimum distance
• To evacuate the condensa on, fi t a Ø15 pipe on the grooved elbow to be mounted under the device base (supplied
according to model, see § “1.1 I Descrip on”).
Tip: condensa on drainage
Cau on, several litres of water must be drained from your device each day. We strongly recommend
connec ng the drainage to the sewers

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2.3 I Electricity supply connec ons
• Incorrectly  ghtened terminals may cause the terminal unit to heat up and invalidate the
warranty.
• Before any work inside the device, you must cut the electricity supply as there is a risk of
electric shock which may cause material damage, serious injury or even death.
• Only a qualifi ed and experienced technician is authorised to carry out cabling in the equipment
or to replace the supply cable.
• The heat pump's electrical supply must be provided through a protec on and circuit breaking device (not supplied)
complying with the standards and regula ons in force in the country where it is installed,
• The device is provided for connec on to a general power supply with a TT and TN.S neutral regime.
• Electrical protec on: by circuit breaker (D curve) (for calibre, see § “1.2 I Technical specifi ca ons”), with a 30 mA
dedicated diff eren al circuit breaker (circuit breaker or switch) at the head of the line.
• The electricity supply must correspond to the voltage indicated on the device's informa on plate.
• The electricity supply cable must be insulated against any cu ng or hot elements that may damage or crush it.
• The equipment must be connected to an earth socket.
• The electrical connec on lines must be fi xed.
• Use the gland to pass the supply cable into the device.
• Used the supply cable (RO2V type) adapted for outdoor or buried use (or run the cable into a protec on duct).
• We recommend burying the cable at a depth of 50 cl (85 cm under a road or path) in an electrical duct (red ribbed).
• If this buried cable meets another cable or pipe (gas, water, etc.), there must be more than 20 cm between them.
Depending on the model, there are 2 ways to connect:
Device equipped with a cable with plug (depending on model)
• Check that the supply cable is fi rmly a ached to the connec on terminal.
• All use of an extension cord or mul socket connec on is prohibited.
• If the supply cable is not long enough, contact a qualifi ed technician.
• Connect the supply cable delivered with the appliance to a 16A socket, according to the
country's applicable standards and regula ons.
Device not equipped with a cable (depending on model)
• Connect the supply cable to the connec on terminal unit inside the heat pump.
L: live
N: neutral
PE: earth
EN

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2.4 I Op on connec on
2.4.1 "Hea ng priority" op on (depending on model)
• This func on helps to keep the water temperature constant by checking the water temperature at regular  me
intervals (minimum 5 minute cycle every 220 minutes (modifi able  me)) by fi ltra on pump control. The fi ltra on is
kept opera ng while the pool temperature is below the temperature requested.
• For the connec on, connect the fi ltra on  mer to terminals 1 and 2 and add a shunt between terminals 3 and 4.
1
2
1- 2 : power for the fi ltra on pump power contactor coil
: fi ltra on  mer
: power contactor (tripolar or bipolar) for the fi ltra on system
pump motor
: separate cable for the "hea ng priority" func on
: heat pump terminal (see wiring diagram § “5.3 I Wiring
diagrams”)
: fuse
• Modifi ca on of the  me between 2 fi ltra on opera ons (value in number of minutes):
- press and or at the same  me for 3 seconds: appears,
- press un l the parameter appears, then press or to change the parameter using
the and keys.
- Once the value has been modifi ed, press or to confi rm,
- press to exit the menu.
2.4.2 "Remote control" op on (depending on model)
• This op on enables the device's user interface to be duplicated to enable the device to be controlled by remote. To
do so, use the remote control kit available as an accessory.
• For the connec on, consult the manual supplied with the kit.

8H0548500.A - EN - 2015-11
❸ Use
3.1 I Opera ng principle
Your heat pump uses the calories (heat) in the air to heat up your pool's water. The process to heat your pool's water to
the temperature you want may take a few days as it depends on the weather condi ons, your heat pump's power and
the diff erence between the water temperature and the temperature you want.
The heat pump is ideal for maintaining temperature.
The warmer and damper the air, the be er your heat pump will perform. The outdoor parameters for op mum opera on
are an air temperature of 27°C, a water temperature of 27°C and 80% hygrometry.
Tips: improve your pool's temperature rise and maintenance
• An cipate the commissioning of your pool far enough in advance before you use it.
• For the temperature rise, set the fi ltra on pump to con nuous opera on (24/24).
• To maintain the temperature throughout the season, run "automa c" circula on for at least 12 hours/
day (the longer this  me the longer the heat pump will have enough opera ng range to heat up).
• Cover the basin with a sheet (bubble canopy, canvas, etc.) to prevent heat loss.
• Take advantage of a period with mild outdoor temperatures (on average > 10°C at night); your heat pump
will be even more eff ec ve if it runs during the warmest hours of the day.
• Keep the evaporator clean (see § “4.2 I Maintenance”).
• Set the temperature you want and let the heat pump run (adjus ng the setpoint to maximum will not
heat the water more quickly).
• Connect the “Hea ng priority”; the fi ltra on pump and heat pump opera ng  me will be set according
to requirements.
3.2 User interface presenta on
Display screen (default: setpoint temperature)
"On/off " bu on
Pool water temperature reading or parameter se ng bu on
Value se ng bu ons
Symbol Designa on Fixed Flashing O ff
Water fl ow Water fl ow ok Water fl ow too low or missing /
Hea ng Ac ve star ng Inac ve
Ambient air
temperature Suffi cient Insuffi cient /
Priority hea ng
connected Priority hea ng connected and hea ng request Priority hea ng connected but no hea ng request Priority hea ng not connected
Fault Fault in progress, see § “5.2 I
Error code display”
Hea ng priority connected,
hea ng requested but water fl ow
too low or missing No fault
EN

H0548500.A - EN - 2015-119
3.3 I Opera ng
• Check that there are no tools or other foreign objects in the machine.
• The panel that provides access to the technical sec on must be put in place.
• Set the valves as follows: valve B wide open, valves A, C, D and E closed
: water entry valve
: by-pass valve
: water exit valve
: water entry adjustment valve (op onal)
: water exit adjustment valve (op onal)
• An incorrect by-pass se ng may cause the heat pump to malfunc on.
• Check that the hydraulic correc ons are correctly  ghtened and that there are no leaks.
• Check that the device is fully stable.
• Set the water circula on running.
• Close valve B gradually so that the fi lter pressure is increased by 150g (0.150 bars).
• Open valves A, C and D fully then valve E by half (the air which has built up in the heat pump condenser and the
fi ltra on circuit will bleed out). If valves D and E are not present, open valve A wide and close valve C by half.
• Connect the power supply to the heat pump:
program version number (diff erent according to model)
Screen saver
Press and hold for 2 seconds
Splash screen
Temperature setpoint
• Device starts a er a  mer of up to 5 minutes,
• Set the temperature you want ("setpoint" temperature) by pressing or .
• A er the steps to start up your heat pump, stop the water circula on temporarily to check that your device stops a er
a few seconds (by ac va ng the fl ow controller): the water fl ow light must fl ash.

10H0548500.A - EN - 2015-11
3.4 I User func ons
3.4.1 Water temperature reading
When the water is circula ng through the heat pump, press : fl ashes for 10 seconds then the setpoint
temperature is displayed fi xed.
3.4.2 Locking/unlocking the keyboard
Locking the keyboard Unlocking the keyboard
Press and hold + for 3 seconds Press and hold + for 3 seconds
3 seconds fl ashes for 4 seconds
EN

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❹ Maintenance
4.1 I Wintering
• Wintering is vital to prevent the condenser breaking due to freezing. This is not covered by
the warranty.
• To avoid damaging the equipment with condensa on, do not fully cover it.
• Switch off the device by pressing and holding for 2 seconds and disconnect it or switch off the electricity supply,
• Close the water input and output valves and make sure that there is no water circula ng in the heat pump,
• Drain the water from the condenser (risk of freezing) by unscrewing the water input and output connectors on the
back of the heat pump,
• In the case of full wintering for the pool (complete shutdown of the fi ltra on system, bleed the fi ltra on circuit or
even pool drainage):  ghten the two connectors by one turn to prevent any foreign bodies from ge ng into the
condenser,
• In the case of wintering for the heat pump only (shutdown of the hea ng only, the fi ltra on keeps running): to not
 ghten the connectors but add 2 caps (provided) on the condenser's water inputs and outputs.
• We recommend that you put the aired wintering micro cover on the heat pump.
4.2 I Maintenance
• It is recommended that the device be general serviced at least on a yearly basis to ensure
proper opera on, maintain performance levels and prevent some poten al failures. These
opera ons are carried out at the user's expense, by a technician.
4.2.1 User maintenance
• Make sure that the fi lter is not blocked by any foreign bodies.
• Clean the evaporator (for loca on see § “1.3 I Dimensions and marking”) using a so brush and a fresh water spray
(disconnect the power cable); do not fold over the metal wings, then clean the condensa on drainage pipe to remove
any impuri es that may be blocking it.
• Do not use a high pressure jet. Do not spray with rain water, salt water or water which is full of minerals.
• Clean the outside of the device; do not use any solvent-based products. We can provide you with a specifi c cleaning
kit as an accessory: the PAC NET, see § “1.1 I Descrip on”.
4.2.2 Maintenance to be carried out by a qualifi ed technician
• Check that the regula on is opera ng correctly connected.
• Check that the condensa on fl ows correctly when the device is opera ng.
• Check the safety mechanisms.
• Check the connec on of the metal masses to the earth.
• Check that the electrical cables are correctly  ghtened and connected and that the electrical unit is clean.

12H0548500.A - EN - 2015-11
❺ Troubleshoo ng
• Before you contact your reseller, please carry out these few simple checks using the following
tables if a problem occurs.
• If the problem con nues contact your reseller.
• : Ac ons reserved for a qualifi ed technician
5.1 I Device behaviour
The device does
not start hea ng
straight away
• On start-up, the device remains "paused" for 5 minutes before it starts opera ng.
• When the setpoint temperature is reached, the heat pump stops hea ng: the water temperature
is higher than or equal to the setpoint temperature.
• When the water fl ow rate is zero or is not enough, the heat pump stops: check that the water is
circula ng correctly in the heat pump and that the hydraulic connec ons are correct.
• The heat pump stops when the outdoor temperature falls below 7 °C.
• It may be that the heat pump has detected an opera ng fault (see § “5.2 I Error code display”).
• If you have checked these points and the problem persists: contact your reseller.
The device is
draining water
• O en called condensa on, this water is the moisture contained in the air which condenses
on contact with certain cold mechanisms in the heat pump, especially on the evaporator. The
more damp the air, the more condensa on your heat pump will produce (your device may
drain several litres of water per day). This water is retrieved by the base of the heat pump and
drained through a hole.
• To check that the water is not coming from a leak in the pool circuit on the heat pump, shut
down the heat pump, wait a few minutes and run the fi ltra on pump for the water to circulate
in the heat pump. If the water con nues to fl ow through the condensa on drain, there is a
water leak in the heat pump; contact your reseller.
The evaporator is
iced over
• Your heat pump will soon switch to its defrost cycle to melt the ice.
• If your heat pump cannot manage to deice its evaporator, it will stop itself; this means that the
outdoor temperature is too low (below 7°C).
The device is not
working
• If there is no display, check the supply voltage and the F1 fuse.
• When the setpoint temperature is reached, the heat pump stops hea ng: the water temperature
is higher than or equal to the setpoint temperature.
• When the water fl ow rate is zero or is not enough, the heat pump stops: check that the water
is circula ng correctly in the heat pump.
• The heat pump stops when the outdoor temperature falls below 7 °C.
• It may be that the heat pump has detected an opera ng fault (see § “5.2 I Error code display”).
The device is
working but
the water
temperature does
not increase
• It may be that the heat pump has detected an opera ng fault (see § “5.2 I Error code display”).
• Check that the automa c fi lling valve is not stuck in open posi on; this will keep supplying cold
water into the pool and will prevent the temperature from rising.
• There is too much heat loss as the air is cool. Install a heat insulated cover on your pool.
• The heat pump is unable to capture enough calories as its evaporator is clogged with dirt. Clean
it to restore its performances (see § “4.2 I Maintenance”).
• Check that the external environment is not hindering the heat pump (see § “❷ Installa on”).
•
Check that the external environment is not hindering the heat pump (see § “❷ Installa on”).
Check that the heat pump is the right size for this pool and its environment.
The ven lator is
running but the
compressor stops
from  me to  me
with no error
message
• If the outdoor temperature is low, the heat pump will perform defrost cycles.
• The heat pump is unable to capture enough calories as its evaporator is clogged with dirt. Clean
it to restore its performances (see § “4.2 I Maintenance”).
The device trips
the circuit breaker
• Check that the circuit breaker is correctly dimensioned and that the cable sec on used is
the right one (see § “1.2 I Technical specifi ca ons”).
• The supply voltage is too low; contact your electricity supplier.
EN

H0548500.A - EN - 2015-1113
5.2 I Error code display
Display of Possible causes Solu ons
Air temperature sensor fault
SD2 sensor is offl ine or incorrectly
connected Sensor replacement
Deicing sensor fault
SD3 sensor is offl ine or incorrectly
connected Sensor replacement
Low-pressure fault
Low pressure fault in the cooling
circuit (if fault persists a er
acknowledgement) Call an approved technician
High-pressure fault
Air and water emulsion passed
into the device Check the pool's hydraulic circuit
Insuffi cient water fl ow Increase fl ow using by-pass,
check that the pool fi lter is not clogged
Water temperature too high
(32°C maximum) Wait un l the temperature falls
Flow controller blocked Check the fl ow controller
Water condenser scaled up or
blocked Clean the water condenser
Water temperature sensor
fault
SD1 sensor is offl ine or incorrectly
connected Sensor replacement
Deicing cycle fault (>20
minutes)
Air temperature too low Wait un l the temperature is
within the opera ng range
The evaporator is scaled up Clean the evaporator (see § “4.2 I
Maintenance”)
The ven lator does not work Replace the ven lator or the electronic
board
Wrong value provided by the air
or deicing sensor Replace the sensor.

14H0548500.A - EN - 2015-11
5.3 I Wiring diagrams
L-N-PE 230V-1N-50Hz protected power supply KM2 Ven lator relay
AF Digital display KM3 Auxiliary pump relay
Earth KM4 Complementary relay
C1 Compressor condenser M1 Compressor
C2 Ven lator condenser M2 Ven lator
CD Flow controller SD1 Water temperature sensor
E1 High pressure switch SD2 Air temperature sensor
E2 Low pressure switch SD3 Defrost sensor
F1 Fuse T1 Transformer
KM1 Compressor relay 1-2-3-4 Terminal for hea ng priority connec on
EN

ZODIAC® is a registered trademark of Zodiac Internaonal, S.A.S.U., used under license.
Zodiac Pool Care Europe - BP 90023 - 49180 St Barthélémy d’Anjou cedex - S.A.S.U. au capital de 1 267 140 € / SIREN 395 068 679 / RCS PARIS
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Your retailer
Modèle appareil
Appliance model
Numéro de série
Serial number
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