Zte ZXR10 8900 Series Assembly instructions

ZXR108900Series
10GigabitRoutingSwitch
HardwareInstallationManual
Version2.8.02C
ZTECORPORATION
ZTEPlaza,KejiRoadSouth,
Hi-TechIndustrialPark,
NanshanDistrict,Shenzhen,
P .R.China
518057
Tel:[phone]
Fax:[phone]
URL:http://ensupport.zte.com.cn
E-mail:[email protected]

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Copyright©2006ZTECORPORATION.
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Allcompany,brandandproductnamesaretradeorservicemarks,orregisteredtradeorservicemarks,ofZTECORPORATION
oroftheirrespectiveowners.
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UsersmayvisitZTEtechnicalsupportwebsitehttp://ensupport.zte.com.cntoinquirerelatedinformation.
TheultimaterighttointerpretthisproductresidesinZTECORPORATION.
RevisionHistory
RevisionNo.RevisionDateRevisionReason
R1.020090824FirstRelease
SerialNumber:sjzl20093836

Contents
AboutThisManual..............................................i
SafetyDescription.............................................1
SafetyIntroduction.........................................................1
SafetyDescription..........................................................1
EquipmentInstallation......................................3
InstallationContent........................................................3
EquipmentComponent....................................................4
EquipmentInstallationFlow.............................................6
InstallationPreparation....................................9
NOCRoomInspection.....................................................9
IndoorEnvironmentofNOCRoomInspection....................10
PowerSupplyRequirementsInspection............................13
GroundingInspection.....................................................13
AuxiliaryEquipmentInspection........................................13
RequiredTools..............................................................14
TechnicalDocumentPreparation......................................15
19”StandardCabinetInstallation...................17
BottomofCabinetInstallation.........................................17
CabinetPositionRule.................................................17
CabinetBaseInstallationPreparation...........................18
IntroductiontoCabinetBaseInstallation......................18
AdjustableBaseInstallationMode................................19
InstallationFlow...............................................19
AdjustableBaseSelection..................................19
PositioningAdjustableBase................................22
InstallingAdjustableBase..................................24
InstallationofBaseDirectlyonFloor............................27
InstallationFlowofBaseDirectlyonFloor............27
InstallingBaseonFloorDirectly..........................28
InstallationofFixedBaseMode...................................31
InstallationFlowofFixedBaseMode....................31

DesignofFixedBase.........................................32
PositioningFixedBase.......................................34
InstallingFixedBase.........................................36
CabinetInstallation........................................................37
CabinetInstallationRequirements................................37
CabinetInstallationPreparation...................................37
CabinetInstallationFlow............................................38
CabinetInstallationMode...........................................39
InstallingCabinetbyAdjustableBase..................39
InstallingCabinetonFloorDirectly......................42
InstallingCabinetbyFixedBase..........................44
ConnectingtheCabinets.............................................49
CabinetAccessoriesRemoveandInstallation.....................51
RemoveandInstallationofFrontandBackDoors...........51
RemovingFrontandBackDoors..........................51
InstallingFrontandBackDoors..........................51
InstallationandCleanofDustproofMesh......................52
InstallingandCleaningDustproofPlug-in
Box......................................................53
InstallingandCleaningDustproofMesh................54
InstallingPanelWood.................................................55
InstallingT opPanelandT opinsidePanel.......................57
InstallingPowerSupplyCableandGrounding
Cable...............................................................60
MasterDeviceInstallation...............................65
InstallingPlug-inBox.....................................................65
PluggingandUnpluggingCard.........................................67
InstallationofPowerSupplyModule.................................70
InstallingPowerSupplyModuleofZXR10
8912/8908/8905...............................................70
InstallingPowerSupplyModuleofZXR108902..............74
InstallationofFanPlug-inBox.........................................76
InstallingFanPlug-inBoxofZXR10
8912/8908/8905...............................................76
InstallingFanPlug-inBoxofZXR108902......................77
InstallationofCablingRack.............................................79
InstallingVerticalSupporter........................................79
InstallingHorizontalCablePlate..................................81
PowerSupplyCablesInstallation....................83
DCPowerSupplyCable.................................................83

ACPowerSupplyCable..................................................84
GroundingWireInstallation............................................85
GroundingWireInterconnectioninsidetheCabinet.........85
GroundingWireInterconnectionbetweenCabinets.........85
Plug-inBoxProtectionGroundingWireInstallation.........86
InstallationNotice.........................................................86
ExternalCableInstallation..............................87
ExternalCableTypes......................................................87
ControlConsoleCableInstallation....................................87
NetworkCableInstallation..............................................88
FiberInstallation...........................................................89
LabelTypes..................................................................90
HardwareInstallationInspection....................95
CabinetInspection.........................................................95
PowerSupplyCableInspection........................................96
CablingInspection.........................................................96
LabelInspection............................................................96
Figures............................................................97
Tables...........................................................101

AboutThisManual
PurposeThismanualprovidesproceduresandguidelinesthatsupportthe
operationofZXR108900Series(V2.8.02.C)10GigabitRouting
Switch.
Intended
Audience
Thismanualisintendedforengineersandtechnicianswhoperform
operationactivitiesonZXR108900Series(V2.8.02.C)10Gigabit
RoutingSwitch.
WhatIsinThis
Manual
Thismanualcontainsthefollowingchapters:
TABLE1CHAPTERSUMMARY
ChapterSummary
Chapter1Safety
Descriptions
Thischapterdescribesthesafety
instructionsandsigns
Chapter2Equipment
Installation
Thischapterdescribesequipment
installation,commissioningowandsome
relatedparameters
Chapter3Installation
Preparation
Thischapterdescribesexternalconditions
forequipmentinstallation,instrumentsand
necessarytechnicaldocumentstobeused
ininstallation
Chapter419”Standard
CabinetInstallation
Thischapterintroduceshowtoinstall
cabinetsforZXR108900seriesrouting
switches
Chapter5MasterDevice
Installation
Thischapterdescribeshowtoinstallmaster
device
Chapter6PowerSupply
CablesInstallation
Thischapterintroducespowerand
groundingcablesofequipmentandtheir
installationprocess
Chapter7ExternalCable
Installation
Thischapterintroducesinstallationofall
relevantexternalcables
Chapter8Hardware
InstallationInspection
Whenhardwareinstallationiscompleted,
inspectionmustbeperformedonthe
installation,topreparesystemfor
congurationanddebugging.
Related
Documentation
Thefollowingdocumentationisrelatedtothismanual:
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitch
HardwareInstallationManual
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitch
HardwareManual
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitchUser
Manual(BasicCongurationVolume)
CondentialandProprietaryInformationofZTECORPORATIONi

ZXR108900SeriesHardwareInstallationManual
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitchUser
Manual(EthernetSwitchingVolume)
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitchUser
Manual(IPv4RoutingVolume)
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitchUser
Manual(MPLSVolume)
�ZXR108900Series(V2.8.02.C)10GigabitRoutingSwitchUser
Manual(IPv6Volume)
iiCondentialandProprietaryInformationofZTECORPORATION

Chapter1
SafetyDescription
TableofContents
SafetyIntroduction.............................................................1
SafetyDescription..............................................................1
SafetyIntroduction
Inordertooperatetheequipmentinaproperway,followthese
instructions:
�Onlyqualiedprofessionalsareallowedtoperforminstallation,
operationandmaintenanceduetothehightemperatureand
highvoltageoftheequipment.
�Observethelocalsafetycodesandrelevantoperationpro-
ceduresduringequipmentinstallation,operationandmainte-
nancetopreventpersonalinjuryorequipmentdamage.Safety
precautionsintroducedinthismanualaresupplementarytothe
localsafetycodes.
�ZTEbearsnoresponsibilityincaseofuniversalsafetyoper-
ationrequirementsviolationandsafetystandardsviolationin
designing,manufacturingandequipmentusage.
SafetyDescription
ContentsdeservingspecialattentionduringZXR108900congu-
rationareexplainedinT able2.
TABLE2SAFETYDESCRIPTION
ConventionMeaning
NoteItprovidesadditionalinformation
ImportantItprovidesgreatsignicanceorconsequence
ResultItprovidesconsequenceofactions
ExampleItprovidesinstanceillustration
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ZXR108900SeriesHardwareInstallationManual
Thispageisintentionallyblank.
2CondentialandProprietaryInformationofZTECORPORATION

Chapter2
EquipmentInstallation
TableofContents
InstallationContent............................................................3
EquipmentComponent........................................................4
EquipmentInstallationFlow.................................................6
InstallationContent
InstallationdiagramofZXR108900isshowninFigure1.
FIGURE1ZXR108900INSTALLATIONDIAGRAM
Thickreallineimpliesthepartsrequiredinstalling.
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ZXR108900SeriesHardwareInstallationManual
EquipmentComponent
ZXR108900iscomposedofthefollowingparts:
�19”standardcabinet(optional)
�ZXR108900case
�Card
�Powersupplymodule
�Fanmodules
Masterdevicecanbeinstalledin19”standardcabinet,anditalso
canbeinstalledonworkingtable.19”standardcabinetisshipped
withequipmentbutitalsocanbeprovidedbycustomerthem-
selves.
ThesideelevationofZXR108912isshowninFigure2.
FIGURE2SIDEELEVATIONOFZXR108912
ThesideelevationofZXR108908isshowninFigure3.
4CondentialandProprietaryInformationofZTECORPORATION

Chapter2EquipmentInstallation
FIGURE3SIDEELEVATIONOFZXR108908
ThesideelevationofZXR108905withsixslotsisshowninFigure
4.
FIGURE4SIDEELEVATIONOFZXR108905
ThefrontpanelviewofZXR108902isshownin.
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ZXR108900SeriesHardwareInstallationManual
FIGURE5FRONTPANELVIEWOFZXR108902
BasicparametersofZXR108900aredescribedinT able3.
TABLE3BASICPARAMETERS
ItemsZXR108912ZXR108908ZXR108905ZXR108902
Size(mm)
(H×W×D)
754.8×442×450577×442×450443.7×442×450174×442×420
Weight65kg49gk46kg25kg
Height17U13U10U4U
Power
consumption
1700W1200W860W288W
DCpower-57V~-40V
ACpower
Allowedvoltagerange:100V~240V
Frequency:60Hz~50Hz
Linevoltagewaveformdistortionrate:<5%
Working
temperature
Longtime:15℃~30℃
Shorttime:-5℃~45℃
Relative
humidity
Longtime:40%~65%
Shorttime:20%~90%
EquipmentInstallationFlow
EquipmentinstallationowisshowninFigure6.
6CondentialandProprietaryInformationofZTECORPORATION

Chapter2EquipmentInstallation
FIGURE6EQUIPMENTINSTALLATIONFLOW
CondentialandProprietaryInformationofZTECORPORATION7

ZXR108900SeriesHardwareInstallationManual
Thispageisintentionallyblank.
8CondentialandProprietaryInformationofZTECORPORATION

Chapter3
InstallationPreparation
TableofContents
NOCRoomInspection.........................................................9
IndoorEnvironmentofNOCRoomInspection........................10
PowerSupplyRequirementsInspection................................13
GroundingInspection.........................................................13
AuxiliaryEquipmentInspection...........................................13
RequiredTools..................................................................14
TechnicalDocumentPreparation..........................................15
NOCRoomInspection
ThefollowingconditionsmustbecheckedwheninspectionofNOC
roomisunderconsideration.
�Roomplanelayout
Distancebetweentworowsofcabinetsmustnotbelessthan
1m.Thedistancebetweenfrontandbackofcabinetandwalls
mustnotbelessthan1m.Thedistancebetweensidesofcab-
inetandwallsmustnotbelessthan0.8m.Moreover ,apass
notlessthan1.2mmustbereservedfortheNOCroom,as
showninFigure7.
FIGURE7NOCROOMLAYOUT
�LoadonNOCroomoor
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ZXR108900SeriesHardwareInstallationManual
Thismustnotbelessthan450kg/m2.
�Netheight
NetheightoftheNOCroommustbemorethan3.20m.Ifthe
netheightoftheNOCroomislessthan3.2m,specialinstruc-
tionmustbegiveninprojectdesigndocument,explainingthe
cablerouting.
�PassagewayofNOCroom
MaindoorsofNOCroommustbebigenoughforhandlingof
equipment,namely,thewidthmustbemorethan1.8m,height
morethan2.2m.Inaddition,thedoorlocksandkeysmustbe
complete.
�Grooveandholes
Ventilationdevicesmustbeavailable.
Theremustbenopeelingfromceiling,walls,doors,windows
andooroftheNOCroom.Theremustbenodustrisingor
accumulatedinNOCroom.
Damp-proofmeasuresmustbetakenforallgrooves.Their
corneranglesmustbeeven.Gapsbetweengroundandcover
platesmustbeclose.Inaddition,lighting,powertubesand
cablesmustbeburiedunderground.
�NOCroomoor
Patternedmaterialsarenotadoptedforoorandclear ,simple
andelegantcolorsareappropriateforwallsandceiling.Asfor
thecoating,lusterlesspaintorpaintwithoutsiliconemustbe
used.
Heightofraisedoormustbe300mmor330mm.Theunitre-
sistanceofraisedoorsystemmustcomplywithspecication
forraisedoorofComputerRooms.Thelaidoorblocksmust
becloseandrm.Thehorizontalerrorpersquaremetermust
notbemorethan2mm.
Whenraisedoorisnotavailable,theconductiveoormustbe
laid(thevolumeresistancemustbe10~1000MΩ).Thecon-
ductiveoororraisedoormustbegroundedforstaticdis-
charge,whichcanbeconnectedwithgroundingfacilitythrough
acurrent-limitingresistorandconnectioncable.Thecurrent-
limitingresistanceis1MΩ.
FlooroftheNOCroommustbeevenandclean.Inaddition,the
quantity,locationanddimensionsofreservedclosedconduits,
groovesandholesmustcomplywithprocessdesignrequire-
ments.
IndoorEnvironmentofNOC
RoomInspection
Equipmentroommustbecleanandfreeofdust,corrosivegasesor
wastegases.Nosupplyorsewagewaterpipesareallowedtopass
theequipmentroomandanycontactwithwatermustbeavoided.
10CondentialandProprietaryInformationofZTECORPORATION

Chapter3InstallationPreparation
Ifheatingfacilitieshavebeeninstalledintheequipmentroom,
novalveorairoutletmustbeleftwithintheroom.Aircondition-
ingequipmentmustcomplywithindoortemperatureandhumidity
requirements.Moreover ,damagestoequipmentcausedbystatic
electricityandinterferenceonequipmentbytheelectromagnetic
eldmustbeavoided.
BeforeinspectingtheindoorenvironmentofNOCroom,thefol-
lowingrequirementsmustbemet.
�Static-freeRequirements
Equipmentroommustbelaidwithantistaticoororsemi-con-
ductiveoorleather .Inaddition,copperfoilsmustbeusedfor
groundingatseveralpoints.
Makesurethecopperfoilsarepressedbetweencementoor
andsemi-conductiveoor ,whichisconnectedwiththeground-
ingcable.
�Protectionagainstelectro-magneticinterference
Electriceldintensitymustbelessthan300mV/m.Magnetic
eldintensitymustbelessthan11GS.
�DustproofRequirement
�Dustparticledensitywithadiameterthatisgreaterthan5
micrometersmustbelessthan30000/m3.
�Dustparticlesmustbenon-conductive,non-magneticin-
ductiveandnon-corrosive.
�Thefollowingdustproofmeasuresarerecommended:
–Doorsandwindowsmustbesealed.Theexternalwin-
dowsmustbesealedwithdouble-layerglassandthe
doorsmustbesealedwithdustproofsealingstrips.The
idealconditionistosealequipmentroomwithashutter
equippedwithadustlterdevice.
–Workclothesandslippersmustbekeptcleanand
changedregularly.
–Itisrecommendedtoplaceoperationequipment
inouterroom,avoidingfrequentaccessandopen-
ing/closingofequipmentroomdoor .
–Keepahigherrelativehumiditywithinthepermissible
rangeinequipmentroomtoreducestaticadherenceof
dust.
–Wallsandceilingofequipmentroommustbepaintedor
pastedwithwallpaper .Thisisbettertouselusterless
paint.
�Temperatureandhumidityrequirements
TemperatureandhumidityrequirementsareshowninTable4.
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ZXR108900SeriesHardwareInstallationManual
TABLE4TEMPERATUREANDHUMIDITYREQUIREMENTS
TemperatureRelativeHumidity
ItemsLong-term
working
condition
Short-term
working
condition
Long-term
working
conditions
Short-term
working
conditions
Range15°C
~30°C
-5°C
~45°C
40%~65%20%~90%
Note:
�Whenequipmentisinnormalrunningenvironment,tem-
peratureandhumiditymeasurementpointsrefertovalues
measuredatpoints2maboveoorand0.4minfrontof
equipment(theymustbemeasuredwhenthereisnopro-
tectionplateinfrontandbackofcabinet.
�Short-termworkingcondition:Doworkcontinuouslybut
notmorethan48hours,ortheworktimeisnotmorethan
15dayseveryyear .
�Airconditionerisrecommendedtouse.
–PreparetwoACpowersupplyordynamotortoguaran-
teeairconditionerrunproperly.
–Preparecentralairconditionerormorethantwosmall
airconditionersinNOCroomtoguaranteeappropriate
temperature.
�Lighting
Measuresmustbetakenagainstdirectsunshine,thustoavoid
aginganddeformationofelementslikecircuitboards.
Averageluminancemustbe150lx~200lx.Generally,uores-
centlampsembeddedintotheceilingareadopted.
Anemergencyilluminationlamp(DClamp)canbemounted
forbuildingswithfrequentpowerfailure.Batteryroommust
beequippedwithanti-explosionlampsandthelightneedsnot
tobetoointense.
Inaddition,directsunshinemustbeavoided.Tothisaim,pa-
perorpaintcanbeusedonexternalwindow.
�Atmosphericpressure
Working:108000Pa~51000Pa
Storage:108000Pa~12000Pa
�AirPollution
Theproductmustnotbeexposedincorrosivegasessuchas
sulfuredhydrogen,sulfurdioxideandammoniaoxide,and
smogsuchasoiluxingagentandsmokedust.Smokingmust
beprohibitednearbattery.Inaddition,thisisrecommended
toprohibitsmokinginallareaswhereequipmentisplaced.
�Fireproof
12CondentialandProprietaryInformationofZTECORPORATION