ABB Ability 800xA Series Instruction Manual

Power and productivity
for a better worldTM
800xA for MOD 300
Operation
System Version 6.0

800xA for MOD 300
Operation
System Version 6.0

NOTICE
This document contains information about one or more ABB products and may include a description
of or a reference to one or more standards that may be generally relevant to the ABB products. The
presence of any such description of a standard or reference to a standard is not a representation that
all of the ABB products referenced in this document support all of the features of the described or ref-
erenced standard. In order to determine the specific features supported by a particular ABB product,
the reader should consult the product specifications for the particular ABB product.
ABB may have one or more patents or pending patent applications protecting the intellectual property
in the ABB products described in this document.
The information in this document is subject to change without notice and should not be construed as
a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this document.
Products described or referenced in this document are designed to be connected, and to communicate
information and data via a secure network. It is the sole responsibility of the system/product owner to
provide and continuously ensure a secure connection between the product and the system network
and/or any other networks that may be connected.
The system/product owners must establish and maintain appropriate measures, including, but not lim-
ited to, the installation of firewalls, application of authentication measures, encryption of data, installa-
tion of antivirus programs, and so on, to protect the system, its products and networks, against security
breaches, unauthorized access, interference, intrusion, leakage, and/or theft of data or information.
ABB verifies the function of released products and updates. However system/product owners are ulti-
mately responsible to ensure that any system update (including but not limited to code changes, con-
figuration file changes, third-party software updates or patches, hardware change out, and so on) is
compatible with the security measures implemented. The system/product owners must verify that the
system and associated products function as expected in the environment they are deployed.
In no event shall ABB be liable for direct, indirect, special, incidental or consequential damages of any
nature or kind arising from the use of this document, nor shall ABB be liable for incidental or conse-
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ments specified in EMC Directive 2004/108/EC and in Low Voltage Directive 2006/95/EC.
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All rights to copyrights, registered trademarks, and trademarks reside with their respective owners.
Copyright © 2003-2016 by ABB.
All rights reserved.
Release: September 2016
Document number: 3BUR002418-600 A

3BUR002418-600 A 5
Table of Contents
About This User Manual
User Manual Conventions ...............................................................................................15
Warning, Caution, Information, and Tip Icons................................................................16
Terminology.....................................................................................................................17
Released User Manuals and Release Notes.....................................................................18
Section 1 - Introduction
Document Overview........................................................................................................19
Product Overview ............................................................................................................21
Section 2 - Getting Started
General ............................................................................................................................23
Operating Overview.........................................................................................................25
Accessing Displays..........................................................................................................25
Printing Displays .............................................................................................................30
Alarm/Event Handling.....................................................................................................30
Section 3 - CCF Displays
Loop Detail Displays.......................................................................................................32
Control and PID Loops ........................................................................................32
Device Loops........................................................................................................36
Continuous Loops ................................................................................................38
Loop Faceplates...............................................................................................................39
Tag Identification and Indicators..........................................................................39
Process Bar Graphs and Values............................................................................40
Operator Controls.................................................................................................42

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63BUR002418-600 A
Tool Tips ............................................................................................................ 45
Loop FCM Display ......................................................................................................... 45
Operating Procedures for CCF Displays.........................................................................46
Viewing Trend Data ............................................................................................. 47
Taking Control of a Loop..................................................................................... 49
Changing Control Parameters .............................................................................. 49
Tuning/Engineering Procedures for CCF Displays......................................................... 51
Tuning Via the Loop Detail Display ....................................................................51
Engineer Tuning Displays for a Continuous Loop .............................................. 53
Engineer Tuning Displays for a Device Loop...................................................... 57
Alarms ............................................................................................................................. 58
Alarm Post and Alarm Check .............................................................................. 58
Alarm Detection................................................................................................... 59
Alarm Indication and Viewing.............................................................................59
Alarm Priority ...................................................................................................... 60
Alarm Limits and Limiting ..................................................................................60
Alarm Acknowledgement ....................................................................................61
MOD Group Displays .....................................................................................................62
Group Status Display ........................................................................................... 62
Group Trend Display ........................................................................................... 66
Group Graphic Display........................................................................................ 68
Group Alarm Display........................................................................................... 69
MOD Area Displays........................................................................................................69
Area Status Display .............................................................................................69
Area Alarm Display ............................................................................................. 71
Area Graphic Display ..........................................................................................72
Section 4 - TCL Displays
Displays for Sequence and Recipe Development............................................................ 76
TCL Version Mismatch Warning ....................................................................................76
TCL / Unit Message Display........................................................................................... 77
TCL Message Display Format .............................................................................77
Acknowledge and Respond to a Message............................................................77

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3BUR002418-600 A 7
Unit Overview Display ....................................................................................................78
Unit Detail Display..........................................................................................................80
Unit Detail Display Format ..................................................................................80
Loading the Sequence from the Unit Detail Display ...........................................81
Loading a Recipe from the Unit Detail Display...................................................82
Changing Sequence State, Mode, and Status .......................................................82
Sequence Detail Display..................................................................................................84
Sequence Detail Display Format..........................................................................85
Choosing a Sequence for Sequence Detail...........................................................85
Changing Sequence State, Mode, and Status .......................................................85
Manipulating Sequence Steps ..............................................................................85
SFC (Sequential Function Chart) Display .......................................................................86
SFC Display Format.............................................................................................87
SFC Display Operation ........................................................................................88
Sequence Debug Display.................................................................................................91
Sequence Debug Display Format.........................................................................91
Choosing a Sequence for Debug Display.............................................................92
Sequence Source ..................................................................................................92
Changing Sequence State, Mode, and Status .......................................................92
Sequence Debug Program Functions ...................................................................92
Recipe Detail ...................................................................................................................97
Recipe Detail Display Format..............................................................................97
Changing Recipe Values ......................................................................................98
TCL Array Plot Display ..................................................................................................98
TCL Array Plot Format ........................................................................................98
Using TCL Array Plot..........................................................................................98
Batch Connectivity to M0D 300....................................................................................101
Section 5 - TLL Displays
Segment Display............................................................................................................103
Segment Display Fields and Buttons .................................................................105
Faceplates for Program Elements.......................................................................106
Register Display ............................................................................................................108

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83BUR002418-600 A
Register Faceplate ......................................................................................................... 109
Counter Display ............................................................................................................ 110
Counter Faceplate.......................................................................................................... 111
Timer Display................................................................................................................ 112
Timer Faceplate............................................................................................................. 114
I/O Point Display........................................................................................................... 115
I/O Point Faceplate........................................................................................................ 115
File Display ...................................................................................................................117
Sequencer Display......................................................................................................... 118
TLL Device Logged Changes ....................................................................................... 119
TLL Messages ............................................................................................................... 119
Section 6 - Status Displays
System Status Display................................................................................................... 122
Subsystem Status Displays............................................................................................124
AC460 Subsystem Status Display...................................................................... 125
AC410 Subsystem Status Display...................................................................... 130
Controller Node Subsystem Status Display....................................................... 131
Turbo/Console Node Subsystem Status Display ...............................................137
Diagnostic Message Display ......................................................................................... 140
System Performance Display ........................................................................................145
Section 7 - I/O Displays
S800 I/O Displays .........................................................................................................148
S800 LAN Display.............................................................................................148
S800 Station Display ......................................................................................... 152
S800 Device Display.......................................................................................... 156
S800 Warmstart.................................................................................................. 159
S100 I/O Displays .........................................................................................................161
S100 LAN Display.............................................................................................161
S100 Device Status Display...............................................................................163
Smoothstart Start-up Sequence .......................................................................... 165
S100 Warmstart.................................................................................................. 165

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3BUR002418-600 A 9
PROFIBUS Displays .....................................................................................................167
PROFIBUS LAN Display ..................................................................................168
PROFIBUS Device Display ...............................................................................171
Module/Channel Display ...................................................................................176
Startup ...........................................................................................................178
TRIO Displays...............................................................................................................179
Accessing the Remote I/O Displays for a SC Controller...................................179
Accessing the Remote I/O Displays for an AC Controller ................................179
TRIO LAN Display............................................................................................180
TRIO Block Display ..........................................................................................185
Direct I/O Displays........................................................................................................189
Direct I/O Block Header Area............................................................................191
Direct I/O Area...................................................................................................191
Section 8 - Operation Examples
Selecting and Viewing a Control Loop..........................................................................194
Single Loop Operation in Automatic Mode ..................................................................196
Single Loop Automatic Operation with Local Setpoint.....................................196
Single Loop Automatic Operation with Remote Setpoint .................................197
Single Loop Automatic Operation with Ratio and Bias.....................................198
Single Loop Automatic Operation with Feedforward........................................199
Single Loop Auto/Manual Transfer...............................................................................201
Transfer from Manual to Automatic ..................................................................201
Transfer from Automatic to Manual ..................................................................203
Single Loop Operation in Manual Mode.......................................................................204
Cascade Operation.........................................................................................................205
Cascade Operation in Manual ............................................................................205
Cascade Operation in Auto ................................................................................206
Viewing Alarms on MOD Loop Displays .....................................................................208
Viewing Abnormal State on MOD Loop Displays........................................................211
Appendix A - Runtime Templates
Introduction ...................................................................................................................213

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10 3BUR002418-600 A
Loop Definition Templet .............................................................................................. 213
Device Loop Templet .................................................................................................... 221
PID Controller FCM ..................................................................................................... 231
Adaptive Gain................................................................................................................ 245
Adaptive Reset ..............................................................................................................249
Auto/Manual Controller FCM....................................................................................... 250
Input FCMs ................................................................................................................... 251
Common Fields.................................................................................................. 251
Analog Input FCM.............................................................................................251
Digital Input FCM .............................................................................................252
Pulsed Input FCM.............................................................................................. 252
Pulsed Input Time Derivative FCM ................................................................... 252
Output FCMs.................................................................................................................253
Common Fields.................................................................................................. 253
Analog Output FCM .......................................................................................... 254
Digital Output FCM...........................................................................................255
Pulse Duration Output FCM ..............................................................................255
Pulse Train Output FCM....................................................................................255
Common Calculator FCM Fields ..................................................................................256
Math Related Calculator FCMs .................................................................................... 256
Sum of 4 Inputs FCM ........................................................................................257
Polynomial FCM................................................................................................257
Average FCM ..................................................................................................... 257
Subtraction FCM................................................................................................258
Division FCM .................................................................................................... 258
Natural Logarithm FCM .................................................................................... 258
Exponentiation FCM.......................................................................................... 258
Multiplication FCM ........................................................................................... 258
Absolute Value FCM .........................................................................................259
Scale Compensation Calculator FCMs ......................................................................... 259
Modified Square Root FCM .............................................................................. 259
Linearization FCM.............................................................................................260

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3BUR002418-600 A 11
Normalize FCM .................................................................................................260
Inverse Normalize FCM.....................................................................................261
Scale Input FCM ................................................................................................261
Flow Calculation FCM.......................................................................................262
Temperature Compensation FCM ......................................................................263
Ratio/Bias FCM .................................................................................................263
Time Related Calculator FCMs.....................................................................................264
Time Derivative FCM.........................................................................................264
Time Integration FCM........................................................................................265
First Order Filter FCM .......................................................................................265
Totalizer FCM ....................................................................................................265
Lead/Lag Filter FCM .........................................................................................266
Dead Time FCM.................................................................................................266
Dead Time Compensation FCM.........................................................................267
Timer FCM.........................................................................................................267
Counter FCM .....................................................................................................267
Delay Timer FCM ..............................................................................................268
Logic Calculator FCMs .................................................................................................269
Logical AND......................................................................................................269
Logical OR .........................................................................................................270
Logical NOT.......................................................................................................271
Exclusive OR......................................................................................................271
Set/Reset Flip-Flop.............................................................................................271
Real Compare FCM ...........................................................................................272
Miscellaneous Calculator FCMs ...................................................................................273
Selector FCM .....................................................................................................273
Put Generic Value FCM .....................................................................................274
Get Generic Value FCM.....................................................................................274
Select Next .........................................................................................................276
Redundant Signal Selector .................................................................................276
Input Limiter FCM.............................................................................................277
User Calculations FCM......................................................................................277

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12 3BUR002418-600 A
Data Entry FCM................................................................................................. 278
String FCM ........................................................................................................ 278
User Math Block FCM ......................................................................................278
MOD30_MOD300_MAP ..................................................................................279
Extended Processing FCM............................................................................................280
Common Fields.................................................................................................. 280
Continuous Moving Average FCM....................................................................281
Standard Deviation FCM ...................................................................................282
Non-Rate Periodic Total FCM ...........................................................................282
Periodic Average FCM.......................................................................................282
Periodic Maximum FCM ...................................................................................282
Periodic Minimum FCM.................................................................................... 282
Periodic Rate Total FCM ...................................................................................283
S800 I/O Runtime Templets..........................................................................................283
AI810, AI890 ..................................................................................................... 283
AI820 .......................................................................................................... 286
AI830 .......................................................................................................... 289
AI835 .......................................................................................................... 292
AO810, AO890 .................................................................................................. 295
AO820 .......................................................................................................... 298
DI810 .......................................................................................................... 301
DI814 .......................................................................................................... 304
DI820 .......................................................................................................... 305
DI821 .......................................................................................................... 307
DO810 .......................................................................................................... 309
DO814 .......................................................................................................... 313
DO820 .......................................................................................................... 315
Special Applications Runtime Templets .......................................................................318
SP_ALGO1_FCM .............................................................................................318
SP_ALGO2_FCM .............................................................................................318
SP_ALGO3_FCM .............................................................................................318
SP_ALGO4_FCM .............................................................................................318

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3BUR002418-600 A 13
SP_ALGO5_FCM..............................................................................................318
BRKPTS ........................................................................................................................319
Revision History
Updates in Revision Index A.........................................................................................321
Index

Table of Contents
14 3BUR002418-600 A

3BUR002418-600 A 15
About This User Manual
This user manual describes how to operate 800xA for MOD 300 software. MOD
300 integration software provides standard display formats on the 800xA System
that are similar in features and functions to the Multibus based MOD 300 and Unix
based Advant OCS systems.
User Manual Conventions
Microsoft Windows conventions are normally used for the standard presentation of
material when entering text, key sequences, prompts, messages, menu items, screen
elements, etc.
Any security measures described in this user manual, for example, for user
access, password security, network security, firewalls, virus protection, etc.,
represent possible steps that a user of an 800xA System may want to consider
based on a risk assessment for a particular application and installation. This risk
assessment, as well as the proper implementation, configuration, installation,
operation, administration, and maintenance of all relevant security related
equipment, software, and procedures, are the responsibility of the user of the
800xA System.

Warning, Caution, Information, and Tip Icons About This User Manual
16 3BUR002418-600 A
Warning, Caution, Information, and Tip Icons
This user manual includes Warning, Caution, and Information where appropriate to
point out safety related or other important information. It also includes Tip to point
out useful hints to the reader. The corresponding symbols should be interpreted as
follows:
Although Warning hazards are related to personal injury, and Caution hazards are
associated with equipment or property damage, it should be understood that
operation of damaged equipment could, under certain operational conditions, result
in degraded process performance leading to personal injury or death. Therefore,
fully comply with all Warning and Caution notices.
Electrical warning icon indicates the presence of a hazard that could result in
electrical shock.
Warning icon indicates the presence of a hazard that could result in personal
injury.
Caution icon indicates important information or warning related to the concept
discussed in the text. It might indicate the presence of a hazard that could result
in corruption of software or damage to equipment/property.
Information icon alerts the reader to pertinent facts and conditions.
Tip icon indicates advice on, for example, how to design your project or how to
use a certain function

About This User Manual Terminology
3BUR002418-600 A 17
Terminology
A complete and comprehensive list of terms is included in System 800xA System
Guide Functional Description (3BSE038018*). The listing includes terms and
definitions that apply to the 800xA System where the usage is different from
commonly accepted industry standard definitions and definitions given in standard
dictionaries such as Webster’s Dictionary of Computer Terms. Terms that uniquely
apply to this User Manual are listed in the following table:
Term Description
AC410, AC460 Advant Controller 410 and 460
AdvaBuild Configuration package for Advant OCS running on an
Engineering Station (HP-UX or Windows)
Advant OCS Advant Open Control System or MOD control system
CCF Configurable Control Functions.
DCN Distributed Communication Network. Connects MOD
control system nodes.
FCM Function Class Module
Node level MOD
connections
CNTRLLER, CONSOLE, GENERICD, AC410,
AC460MOD, BUC, DCN_DCN, ADVANT_D2D
TCL Taylor Control Language (MOD sequence control)
TLL Taylor Ladder Logic
TRIO Taylor Remote I/O

Released User Manuals and Release Notes About This User Manual
18 3BUR002418-600 A
Released User Manuals and Release Notes
A complete list of all User Manuals and Release Notes applicable to System 800xA
is provided in System 800xA Released User Manuals and Release Notes
(3BUA000263*).
System 800xA Released User Manuals and Release Notes (3BUA000263*) is
updated each time a document is updated or a new document is released. It is in pdf
format and is provided in the following ways:
• Included on the documentation media provided with the system and published
to ABB SolutionsBank when released as part of a major or minor release,
Service Pack, Feature Pack, or System Revision.
• Published to ABB SolutionsBank when a User Manual or Release Note is
updated in between any of the release cycles listed in the first bullet.
A product bulletin is published each time System 800xA Released User Manuals
and Release Notes (3BUA000263*) is updated and published to ABB
SolutionsBank.

3BUR002418-600 A 19
Section 1 Introduction
Document Overview
This user manual describes how to use 800xA for MOD 300 software for MOD 300
system operation. The 800xA System provides a common operation and
configuration view for MOD 300 and other field devices and software options. This
user manual has the following objectives:
• How to use 800xA for MOD 300 displays and faceplates.
• Operating examples.
• Provide additional reference information as necessary.
Intended User
As a prerequisite you should already be familiar with the MOD 300 control system
you will be working with. In addition, you must have operator privileges on the
computer where the software runs. This user manual is not intended to be the sole
source of instruction for the software. It is highly recommended that those people
who will be involved in system operation attend the applicable training courses
offered by ABB.
The following are some quick guidelines to help you find what you are looking for
in this user manual.
Where to Start
Refer to Section 2, Getting Started for instructions on starting 800xA for MOD 300
software and some basic operations within the 800xA operations framework.

Document Overview Section 1 Introduction
20 3BUR002418-600 A
Operation
Refer to the following operation chapters for instructions and reference information
related to runtime operation. Specifically, these chapters provide a detailed
description of each display related to runtime operation:
•Section 3, CCF Displays.
•Section 4, TCL Displays.
•Section 5, TLL Displays.
Diagnostic Displays
Section 6, Status Displays contains information associated with using the diagnostic
and status displays.
I/O Displays
Section 7, I/O Displays contains information associated with using the I/O displays.
Operation Examples
Section 8, Operation Examples contains information intended to help the user better
understand how to use the displays.
Online Help
Comprehensive online help is available for the software. Access to the complete
help files is available via the Help menu in the main menu bar. Context-sensitive
help (F1) is available for some windows.