ABB +P906 User manual

ABB low voltage drives
Supplement
External control unit (+P906) for ACH580-04, ACQ580-04 and
ACS580-04 drives

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
The code below opens an online listing of the manuals applicable to the product:
Drive hardware manuals and guides Code (English)
External control unit (+P906) for ACH580-04, ACQ580-04 and
ACS580-04 drives supplement
3AXD50000167555
ACH580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048685
ACH580-04 drive modules (250 to 500 kW) quick installation
guide
3AXD50000048686
ACQ580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048677
ACQ580-04 drive modules (250 to 500 kW) quick installation
guide
3AXD50000048678
ACS580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000015497
ACS580-04 drive modules (250 to 500 kW) quick installation
guide
3AXD50000015469
ACS-AP-x Assistant control panels user’s manual 3AUA0000085685
DPMP-02/03 mounting platform for control panels installation
guide
3AUA0000136205
Drive firmware manuals and guides
ACH580 HVAC control program firmware manual 3AXD50000027537
ACH580 drives with HVAC control program quick start-up guide 3AXD50000047658
ACQ580 pump control program firmware manual 3AXD50000035867
ACQ580 drives with pump control program quick start-up guide 3AXD50000048773
ACS580 standard control program firmware manual 3AXD50000016097
ACS580 drives with standard control program quick start-up
guide
3AXD50000048035
Option manuals and guides
Manuals and quick guides for I/O extension modules, fieldbus
adapters, etc.
ACH580-04 manuals ACQ580-04 manuals ACS580-04 manuals

External control unit (+P906)
for ACH580-04, ACQ580-04 and
ACS580-04 drives
3AXD50000167555 Rev A
EN
EFFECTIVE: 2017-09-30
2017 ABB Oy. All Rights Reserved.
1. Safety
3. Installation
Table of contents

5
Table of contents
1. Introduction to the supplement
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Hardware description
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unpacking the delivery and preparing the module for installation . . . . . . . . . . . . . . . . . . 12
Installing the external control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Maintenance
Removing the drive module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5. Dimension drawings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Providing feedback on ABB manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6

Introduction to the supplement 7
1
Introduction to the supplement
Safety
WARNING! Only qualified electricians are allowed to carry out the work described
in this supplement. Read and obey the safety instructions in the product’s
hardware manual. If you ignore them, injury or death, or damage to the equipment
can occur.
Contents of this manual
This supplement describes the unpacking and installation of the external control unit
option (+P906) for use with the ACH580-04, ACQ580-04 and ACS580-04 drive modules,
and the extra steps in the module replacement procedure vs. the drive with the internal
control unit.
You will find links to drive hardware manuals in List of related manuals.
Disclaimer
The manufacturer shall have no obligation hereunder with respect to any product which (i)
has been improperly repaired or altered; (ii) has been subjected to misuse, negligence or
accident; (iii) has been used in a manner contrary to the Manufacturer's instructions; or (iv)
has failed as a result of ordinary wear and tear.
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and data via
a network interface. It is Customer's sole responsibility to provide and continuously ensure
a secure connection between the product and Customer network or any other network (as

8 Introduction to the supplement
the case may be). Customer shall establish and maintain any appropriate measures (such
as but not limited to the installation of firewalls, application of authentication measures,
encryption of data, installation of anti-virus programs, etc) to protect the product, the
network, its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information. ABB and its
affiliates are not liable for damages and/or losses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Hardware description 9
2
Hardware description
Overview
Option +P906 allows the drive control unit to be installed separately from the main drive
module, for instance in a separate compartment. The external control unit option makes
the drive module removal easier, as the customer control cabling can stay in place while
the module is removed.
Several cables connect the control unit and the drive:
•1 × 24 V power supply cable (with a ground connection)
•2 × Safe Torque Off (STO) cables
•1 × pair of optical cables for all major inverter power stack communication.
These cables are supplied with the module and come with plugs and sockets that allow
disconnection at either end.

10 Hardware description
The connections at the module end are located behind one of the front covers. Details of
the connections between the control unit and the module are shown below.
Control unit Drive module
ZBIB BPOW
X3:1 X3:1
X3:2 X3:2
ZBIB BGDR
X7 (STO1) X7 (STO1)
X8 (STO2) X8 (STO2)
ZBIB SOIA
V1 (gray) V10 (black)
V2 (black) V20 (gray)
$&+46
&&84
;3DQHO
9
9
'303