ABB +P906 User manual

ABB low voltage drives
Supplement
External control unit (+P906) for ACH580-04, ACQ580-04 and
ACS580-04 drives

List of related manuals
You can find manuals and other product documents in PDF format on the Internet. See section Document
library on the Internet on the inside of the back cover. For manuals not available in the Document library,
contact your local ABB representative.
The code below opens an online listing of the manuals applicable to the product:
Drive hardware manuals and guides Code (English)
External control unit (+P906) for ACH580-04, ACQ580-04 and
ACS580-04 drives supplement
3AXD50000167555
ACH580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048685
ACH580-04 drive modules (250 to 500 kW) quick installation
guide
3AXD50000048686
ACQ580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000048677
ACQ580-04 drive modules (250 to 500 kW) quick installation
guide
3AXD50000048678
ACS580-04 drive modules (250 to 500 kW) hardware manual 3AXD50000015497
ACS580-04 drive modules (250 to 500 kW) quick installation
guide
3AXD50000015469
ACS-AP-x Assistant control panels user’s manual 3AUA0000085685
DPMP-02/03 mounting platform for control panels installation
guide
3AUA0000136205
Drive firmware manuals and guides
ACH580 HVAC control program firmware manual 3AXD50000027537
ACH580 drives with HVAC control program quick start-up guide 3AXD50000047658
ACQ580 pump control program firmware manual 3AXD50000035867
ACQ580 drives with pump control program quick start-up guide 3AXD50000048773
ACS580 standard control program firmware manual 3AXD50000016097
ACS580 drives with standard control program quick start-up
guide
3AXD50000048035
Option manuals and guides
Manuals and quick guides for I/O extension modules, fieldbus
adapters, etc.
ACH580-04 manuals ACQ580-04 manuals ACS580-04 manuals

External control unit (+P906)
for ACH580-04, ACQ580-04 and
ACS580-04 drives
3AXD50000167555 Rev A
EN
EFFECTIVE: 2017-09-30
2017 ABB Oy. All Rights Reserved.
1. Safety
3. Installation
Table of contents

5
Table of contents
1. Introduction to the supplement
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Contents of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Cybersecurity disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Hardware description
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3. Installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Unpacking the delivery and preparing the module for installation . . . . . . . . . . . . . . . . . . 12
Installing the external control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4. Maintenance
Removing the drive module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5. Dimension drawings
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Providing feedback on ABB manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

6

Introduction to the supplement 7
1
Introduction to the supplement
Safety
WARNING! Only qualified electricians are allowed to carry out the work described
in this supplement. Read and obey the safety instructions in the product’s
hardware manual. If you ignore them, injury or death, or damage to the equipment
can occur.
Contents of this manual
This supplement describes the unpacking and installation of the external control unit
option (+P906) for use with the ACH580-04, ACQ580-04 and ACS580-04 drive modules,
and the extra steps in the module replacement procedure vs. the drive with the internal
control unit.
You will find links to drive hardware manuals in List of related manuals.
Disclaimer
The manufacturer shall have no obligation hereunder with respect to any product which (i)
has been improperly repaired or altered; (ii) has been subjected to misuse, negligence or
accident; (iii) has been used in a manner contrary to the Manufacturer's instructions; or (iv)
has failed as a result of ordinary wear and tear.
Cybersecurity disclaimer
This product is designed to be connected to and to communicate information and data via
a network interface. It is Customer's sole responsibility to provide and continuously ensure
a secure connection between the product and Customer network or any other network (as

8 Introduction to the supplement
the case may be). Customer shall establish and maintain any appropriate measures (such
as but not limited to the installation of firewalls, application of authentication measures,
encryption of data, installation of anti-virus programs, etc) to protect the product, the
network, its system and the interface against any kind of security breaches, unauthorized
access, interference, intrusion, leakage and/or theft of data or information. ABB and its
affiliates are not liable for damages and/or losses related to such security breaches, any
unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Hardware description 9
2
Hardware description
Overview
Option +P906 allows the drive control unit to be installed separately from the main drive
module, for instance in a separate compartment. The external control unit option makes
the drive module removal easier, as the customer control cabling can stay in place while
the module is removed.
Several cables connect the control unit and the drive:
•1 × 24 V power supply cable (with a ground connection)
•2 × Safe Torque Off (STO) cables
•1 × pair of optical cables for all major inverter power stack communication.
These cables are supplied with the module and come with plugs and sockets that allow
disconnection at either end.

10 Hardware description
The connections at the module end are located behind one of the front covers. Details of
the connections between the control unit and the module are shown below.
Control unit Drive module
ZBIB BPOW
X3:1 X3:1
X3:2 X3:2
ZBIB BGDR
X7 (STO1) X7 (STO1)
X8 (STO2) X8 (STO2)
ZBIB SOIA
V1 (gray) V10 (black)
V2 (black) V20 (gray)
$&+46
&&84
;3DQHO
9
9
'303

Installation 11
3
Installation
Contents of this chapter
This chapter describes the unpacking and installation of the external control unit.

12 Installation
Unpacking the delivery and preparing the module for
installation
The drive module delivery includes several boxes. The cartons on top of the main module
box contain selected options (shrouds, etc., if ordered). The external control unit is in a
separate box inside the main module box. Complete the instructions below to remove the
cover plate and the control cable bundle from the drive, before you remove the drive
module from the packing carton.
1. Cut the straps and remove the upper carton box.
2. Remove the top of the lower carton box to get access to the control unit and its cabling
(still connected to the module).
3. Before you remove the module from the package, do these steps:
•a) Remove the additional boxes and fold back the plastic to show the main drive
module. The control cables are delivered connected to the drive module for safe
1 External control unit (+P906)
2 Control panel mounting platform (+J410)
3Ramp
4 Control cables connected to the drive module

Installation 13
transit. It is recommended that these are removed from the module before
installation.
•b) Use a T20 torx driver to remove the two screws that attach the front cover of the
drive module.
•c) Pull the cover towards you until it is away from the locating pins, and place the
cover to one side, to find the control connections at the drive module end.

14 Installation
•d) Check the connection labelling for future reference.
•e) Disconnect the cables from the control connections and then carefully remove
them from the drive module via the rubber grommet. Wind the cables carefully into
the plastic bag supplied, ready for installation later.
4. Remove the drive module from the packing carton. Continue with:
•module installation: see the hardware manual,
•installation and connections of the control unit: see section Installing the external
control unit on page 15.
1V20 3BPOW
2V10 4BGDR

Installation 15
Installing the external control unit
1. Determine where the control unit is to be located. Take into account the cable lengths
(see Hardware description on page 9) and the physical dimensions of the control unit
assembly (see Dimension drawings on page 21). Install the unit inside an enclosure
for protection.
2. Mark and drill the required holes to install the control unit (see Dimension drawings on
page 21). Be careful to control the swarf from the drill.
3. Before you attach the control unit to the cabinet plate, connect the control cables to the
control unit as follows:
•a) Remove the control unit from the anti-static bag and place it on top, then turn it
over to find the rear connections.
•b) Identify the correct ends of the control cables (stored in the plastic bag earlier)
to be connected to the control unit.
•c) Pull the cables through the control unit assembly, so they appear in the opening
at the rear of the control unit. Do not pull the ground connection through, leave it
outside the assembly.
•d) Check that the cables are not against sharp edges or bare live parts.
Note: Bending radius of the fibre optic cables is at least 3.5 cm (1.38 in.). Do not bend
fibre optic cables during the assembly.

16 Installation
•e) Connect the cables to their connections on the ZBIB board (the ground
connection is shown below in step 4).
•f) Wind the remaining cables into the plastic bag again.
4. The kit includes a plate for the customer cable screens. Attach the small bracket and
the ground connection first, then the full clamp plate.
5. Attach the control unit into the cabinet. Use the fixings prepared earlier.
6. Continue to install the drive module and customer cabling as described in the
hardware manual.
7. When installation is complete, connect the control cables to the drive module in
reverse order to that described in Unpacking the delivery and preparing the module for
installation. Make sure to:
•a) Pull the cables through the rubber grommet.
•b) Check that the cables are not against sharp edges or bare live parts.
Note: Bending radius of the fibre optic cables is at least 3.5 cm (1.38 in.). Do not bend
fibre optic cables during the assembly.

Installation 17
•b) Connect the ground connection.

18 Installation

Maintenance 19
4
Maintenance
Removing the drive module
The drive hardware manual describes the removal/replacement of the drive module in full.
With the external control unit option +P906, the module removal procedure differs slightly:
before you detach the drive module, you must disconnect the control unit cables from the
drive module in the following way:
1. Remove the front cover of the drive module to be able to disconnect the cables.
2 × Combi screws M4×8 torx T20 2 N·m

20 Maintenance
2. Disconnect the optical, 2 × STO, 24 V, and ground connections from the drive module,
and carefully remove the cables from the drive.
3. Wind the cables so they will not be damaged as the drive module is removed.
4. Continue the drive module removal procedure as described in the hardware manual.