ABB FPTC-01 User manual

Options for ABB drives
User’s manual
FPTC-01 thermistor protection module (option +L536)
for ACS880 drives

List of related manuals
You can find manuals and other product documents in PDF format on the
Internet. See section Document library on the Internet on the inside of the back
cover. For manuals not available in the Document library, contact your local ABB
representative.
Drive hardware manuals Code (EN)
ACS880-01 hardware manual 3AUA0000078093
ACS880-04 hardware manual 3AUA0000128301
ACS880-04 drive module packages hardware manual 3AUA0000138495
ACS880-11 hardware manual 3AXD50000045932
ACS880-31 hardware manual 3AXD50000045933
ACS880-14 and -34 hardware manual 3AXD50000022021
ACS880-04XT (500 to 1200 kW) hardware manual 3AXD50000025169
ACS880-04F drive modules hardware manual 3AXD50000034664
ACS880-M04 hardware manual 3AXD50000028613
ACS880-07 (45 to 630 kW) hardware manual 3AUA0000105718
ACS880-07 (560 to 2800 kW) hardware manual 3AUA0000143261
ACS880-17 (160 to 3200 kW) hardware manual 3AXD50000020436
ACS880-17 (45...400 kW) hardware manual 3AXD50000035158
ACS880-37 (160 to 3200 kW) hardware manual 3AXD50000020437
ACS880-37 (45...400 kW) hardware manual 3AXD50000035159
ACS880-104 inverter modules hardware manual 3AUA0000104271
ACS880-104LC inverter modules hardware manual 3AXD50000045610
ACS880-107 inverter units hardware manual 3AUA0000102519
Drive firmware manuals
ACS880 primary control program firmware manual 3AUA0000085967
Option manuals and guides
FSO-12 safety functions module user's manual 3AXD50000015612
FSO-21 safety functions module user’s manual 3AXD50000015614
FSE-31 pulse encoder interface module user’s manual 3AXD50000016597
FPTC-01 thermistor protection module (option +L536)
user’s manual
3AXD50000027750
Manuals and quick guides for I/O extension modules,
fieldbus adapters, etc.
Drive PC tool manuals
Drive composer start-up and maintenance PC tool
user's manual
3AUA0000094606
General safety guides
Functional safety; Technical guide No. 10 3AUA0000048753
Safety and functional safety; A general guide 1SFC001008B0201
ABB Safety information and solutions www.abb.com/safety
Potentially explosive atmospheres. The basics you need
to know about motors and drives
3AUA0000037223

8. Start-up and acceptance test
User’s manual
FPTC-01 thermistor protection module
(option +L536) for ACS880 drives
3AXD50000027750 Rev C
EN
EFFECTIVE: 2018-03-22
2018 ABB Oy
All Rights Reserved.
1. Safety
Table of contents
5. Mechanical installation
6. Electrical installation

Table of contents 5
Table of contents
1. Safety
Contents this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Use of warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Safety in installation and maintenance . . . . . . . . . . . . . . . . . . . 10
Other warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2. Introduction to the manual
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Applicability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Target audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents of the manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3. Hardware description
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Operation basics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
XFLT input (Fault) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
XWRN input (Warning). . . . . . . . . . . . . . . . . . . . . . . . . . 22
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FPTC-02 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Type designation label . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ATEX markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Option +Q971. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SMT function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4. Option description and instructions
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

6 Table of contents
ACS880-01/04/04XT/04F/M04/11/31/14/34/104 drives and
modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Cabinet-built drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
The ATEX-certified Safe disconnection function . . . . . . . . . . . . 31
Resetting the safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Indications of the safety function . . . . . . . . . . . . . . . . . . . . . . . . 33
Switching frequency limitation . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fault reaction function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FPTC-02 module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
STO function in the drive/inverter modules . . . . . . . . . . . . . 35
FSO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5. Mechanical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 37
Unpacking and examining the delivery . . . . . . . . . . . . . . . . . . . . 37
Installing the module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6. Electrical installation
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Necessary tools and instructions . . . . . . . . . . . . . . . . . . . . . . . . 41
General cabling instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Terminal designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Wiring example 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Wiring example 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wiring example 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Wiring example 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Wiring example 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7. Parameter settings
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Drive/inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Other recommended settings . . . . . . . . . . . . . . . . . . . . . . . . 54
FSO module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
General parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Table of contents 7
Parameters related to the STO function . . . . . . . . . . . . . . . 58
Parameters related to the SSE function . . . . . . . . . . . . . . . 61
FSE module and safety pulse encoder parameters . . . . . . 62
Additional notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Mechanical brake control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
8. Start-up and acceptance test
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Before you start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Acceptance test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
9. Fault tracing
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Reporting failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
FPTC-02 module replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Fault and warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
10. Maintenance
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Proof test interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Residual risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Intentional misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
11. Technical data
Contents of this chapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Dimension drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Isolation areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Motor thermistor connection . . . . . . . . . . . . . . . . . . . . . . . . 80
STO output connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Safety data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Safety block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

8 Table of contents
Response times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Relevant failure modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
General rules, notes and definitions . . . . . . . . . . . . . . . . . . . . . . 86
Validation of the safety functions . . . . . . . . . . . . . . . . . . . . . 86
Validation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Acceptance test reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Competence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Reporting problems and failures related to safety functions 87
Related standards and directives . . . . . . . . . . . . . . . . . . . . . . . . 88
Compliance with the European Machinery Directive . . . . . . . . . 89
Compliance with the European ATEX Directive . . . . . . . . . . . . . 89
ATEX certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
TÜV Nord certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Further information
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Providing feedback on ABB manuals . . . . . . . . . . . . . . . . . . . . . 99
Document library on the Internet . . . . . . . . . . . . . . . . . . . . . . . . 99

Safety 9
1
Safety
Contents this chapter
The chapter contains the warning symbols used in this manual and
the safety instructions which you must obey when you install or
connect an option module to a drive. If you ignore the safety
instructions, injury, death or damage can occur. Read this chapter
before you start the installation.
Use of warnings
Warnings tell you about conditions which can cause injury or
death, or damage to the equipment. They also tell you how to
prevent the danger. The manual uses these warning symbols:
Electricity warning tells you about hazards from
electricity which can cause injury or death, or damage to
the equipment.

10 Safety
General warning tells you about conditions, other than
those caused by electricity, which can cause injury or
death, or damage to the equipment.
Safety in installation and maintenance
These instructions are for all who install or connect an option
module to a drive and need to open its front cover or door to do the
work.
WARNING! Obey these instructions. If you ignore them,
injury or death, or damage to the equipment can occur.
•If you are not a qualified electrician, do not do installation or
maintenance work.
•Disconnect the drive from all possible power sources. After you
have disconnected the drive, always wait for 5 minutes to let
the intermediate circuit capacitors discharge before you
continue.
•Disconnect all dangerous voltages connected to other
connectors or parts in reach. For example, it is possible that
230 V AC is connected from outside to a relay output of the
drive.
•Always use a multimeter to make sure that there are no parts
under voltage in reach. The impedance of the multimeter must
be at least 1 Mohm.