ABB ACS880-04F User manual

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ABB INDUSTRIAL DRIVES
ACS880-04F drive modules
Quick installation guide
English. . . . . . . . 3
Dansk . . . . . . . . 9
Deutsch . . . . . . 15
Español . . . . . . 21
Suomi . . . . . . . 27
Français. . . . . . 33
Italiano. . . . . . . 39
Dutch . . . . . . . . 45
Polski. . . . . . . . 51
Português . . . . 57
Русский . . . . . . 63
Svenska. . . . . . 69
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List of related manuals
You can find manuals and other product documents in PDF format on the Internet at
www.abb.com/drives/documents.
The code below opens an online listing of the manuals applicable to the product:
Drive hardware manuals and guides Code (English)
Drive/converter/inverter safety instructions Multilingual code:
3 AXD50000037978
ACS880-04F drive modules hardware manual 3AXD50000034664
ACS880-04F drive modules quick installation guide 3AXD50000044913
ACx-AP-x Assistant control panels user’s manual 3AUA0000085685
ACS880 frames R1 to R11 EMC filter and ground-to-phase
varistor disconnecting instructions
3AUA0000125152
Recycling instructions and environmental information for
ACS880-04, ACS880-14, ACS880-34, ACS580-04, ACH580-04,
ACH580-34, ACQ580-04 and ACQ580-34 drives
3AXD50000137688
Drive firmware manuals and guides
ACS880 primary control program firmware manual 3AUA0000085967
Quick start-up guide for ACS880 drives with primary control
program
3AUA0000098062
Option manuals and guides
DPMP-01 mounting platform for control panels installation
guide
3AUA0000100140
DPMP-02/03 mounting platform for control panels installation
guide
3AUA0000136205
DPMP-04 and DPMP-05 mounting platform for control panels
installation guide
3AUA0000136205
FSO-12 safety functions module user’s manual 3AXD50000015612
FSO-21 safety functions module user’s manual 3AXD50000015614
ACS880 ATEX-certified Safe disconnection function
application guide
3AUA0000132231
ACS880-01 drives and ACS880-04 drive modules common DC
systems application guide
3AUA0000127818
FPTC-02 ATEX-certified thermistor protection module, Ex II (2)
GD (option +L537+Q971) for ACS880 drives user's manual
3AXD50000027782
FOCH du/dt filters hardware manual 3AFE68577519
Sine filters hardware manual 3AXD50000016814
Manuals and quick guides for I/O extension modules, fieldbus
adapters, etc.
ACS880-04 manuals
2021 ABB Oy. All Rights Reserved.
3AXD50000044913 Rev D
MUL
EFFECTIVE: 2021-03-23

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EN – Quick installation guide
Contents of this guide
This guide tells you briefly how to install the drive module into a cabinet. For more detailed
instructions, engineering guide lines, technical data and complete safety instructions, see
the hardware manual (www.abb.com/drives: Select Document Library and search for
document number 3AXD50000034664 [English]).
Obey the safety instructions
See figure Aon page 85. If you ignore these instructions, injury or death, or damage to the
equipment can occur.
WARNING! Handle the drive module carefully.
WARNING! If you are not a qualified electrician, do not do installation or
maintenance work. Go through these steps before you begin any installation or
maintenance work.
1. Clearly identify the work location and equipment.
2. Disconnect all possible voltage sources. Make sure that re-connection is not possible.
Lock out and tag out.
•Open the main disconnecting device of the drive.
•Open the charging switch if present.
•Open the disconnector of the supply transformer. (The main disconnecting device
in the drive cabinet does not disconnect the voltage from the AC input power
busbars of the drive cabinet.)
•Open the auxiliary voltage switch-disconnector (if present), and all other possible
disconnecting devices that isolate the drive from dangerous voltage sources.
•If you have a permanent magnet motor connected to the drive, disconnect the
motor from the drive with a safety switch or by other means.
•Disconnect all dangerous external voltages from the control circuits.
•After you disconnect power from the drive, always wait 5 minutes to let the
intermediate circuit capacitors discharge before you continue.
3. Protect any other energized parts in the work location against contact.
4. Take special precautions when close to bare conductors.
5. Measure that the installation is de-energized. If the measurement requires removal or
disassembly of shrouding or othercabinetstructures, obey thelocallaws and regulations

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applicable to live working (including – but not limited to – electric shock and arc
protection).
•Before and after measuring the installation, verify the operation of the voltage
tester on a known voltage source.
•Make sure that the voltage between the drive input power terminals (L1, L2, L3)
and the grounding (PE) busbar is zero.
•Make sure that the voltage between the drive output terminals (T1/U, T2/V, T3/W)
and the grounding (PE) busbar is zero.
•Make sure that the voltage between the drive DC terminals (UDC+ and UDC-) and
the grounding (PE) terminal is zero.
6. Install temporary grounding as required by the local regulations.
7. Ask the person in control of the electrical installation work for a permit to work.
Select the power cables
•Current: Select a cable capable of carrying the maximum load current and suitable for
the prospective short-circuit provided by the supply network. The method of
installation and ambient temperature affect the cable current carrying capacity. Obey
local regulations and laws.
•Temperature: For an IEC installation, select a cable rated for at least 70 °C (158 °F)
maximum permissible temperature of conductor in continuous use. For North America,
select a cable rated for at least 75 °C (167 °F).
•Voltage: 600 V AC cable is accepted for up to 500 V AC. 750 V AC cable is accepted
for up to 600 V AC. 1000 V AC cable is accepted for up to 690 V AC.
For typical power cable sizes, see chapter Technical data and references (page 75).
Ensure the cooling
See table on page 79 for the losses and the cooling air flow through the drive. The allowed
operating temperature range of the drive without derating is -15 to +40 °C.
Make sure that the drive is compatible with the grounding
system
The standard drive with no EMC filter and the ground-to-phase varistors connected can be
installed to a symmetrically grounded TN-S system. If you install the drive to another system,
you may need to disconnect the EMC filter and ground-to-phase varistors. See ACS880
frames R1 to R11 EMC filter and ground-to-phase varistor disconnecting instructions
(3AUA0000125152 [English]).
WARNING! Do not install the drive with EMC filter options +E200 and +E202 to a
system that the filter is not suitable for. This can cause danger, or damage the
drive.
WARNING! Do not install the drive with the ground-to-phase varistor connected to
a system that the varistor is not suitable for. If you do, the varistor circuit can be
damaged.

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Corner-grounded and midpoint-grounded 525…690 V delta systems
WARNING! Do not install the drive on a 525...690 V corner-grounded or midpoint-
grounded delta system. Disconnecting the EMC filter and ground-to-phase varistor
does not prevent damage to the drive.
Protect the drive and input power cables
See table on page 79.
Install the drive module into a cabinet
See figure Bon page 85:
See figure Con page 85:
•Remove the sheeting from the clear plastic shrouds from both sides.
See figure Don page 85:
•Install the top metallic shroud to the drive module.
•Install the back shrouds to the drive module.
Measure the insulation of the power cables and the motor
Measure the insulation of the input cable according to local regulations before you connect
it to the drive.
See figure Fon page 86. Ground the motor cable shield at the motor end. For minimal
interference, make a 360-degree grounding at the cable lead-through, or keep the pig tail
short.
Measure the insulation of the motor and motor cable when the motor cable is
disconnected from the drive, see figure Gon page 86. Measure the insulation resistance
between each phase conductor and then between each phase conductor and the
Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation
resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F).
For the insulation resistance of other motors, consult the manufacturer’s instructions.
Note: Moisture inside the motor casing will reduce the insulation resistance. If you suspect
moisture, dry the motor and repeat the measurement.

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Connect the power cables and install the shrouds
Step Task (motor cables) Figure Page
1 Install the grounding terminal to the drive module base. H86
2 Run the motor cables to the cabinet. Ground the cable shields 360 degrees at
the cabinet lead-through
I86
3 Connect the twisted shields of the motor cables to the grounding terminal. J86
4 Screw in and tighten the insulators to the drive module by hand. Install the
T3/W2 connection terminal to the insulators.
WARNING! Do not use longer screws or bigger tightening
torque than given in the installation drawing. They can damage
the insulator and cause dangerous voltage to be present at the
module frame.
K86
5 Connect the phase T3/W2 conductors to the T3/W2 terminal. L86
6 Install the T2/V2 connection terminal to the insulators. See the warning in step
4.
--
7 Connect the phase T2/V2 conductors to the T2/V2 connection terminal. - -
8 Install the T1/U2 connection terminal to the insulators. See the warning in step
4.
--
9 Connect the phase T1/U2 conductors to the T1/U2 terminal. - -
10 • Step drill carefully sufficiently big holes to the inner clear plastic shrouds for
the motor cables to the connected. Smooth the hole edges. Cut the shroud
from the holes to the edge to make it possible to put the shroud around the
cables.
• Remove the plastic sheeting from the shrouds from both sides.
M87
• Install the inner clear plastic shrouds around the motor cables. N87
11 Remove the plastic sheeting from the outer clear plastic shroud from both
sides. Install the shroud to the drive module.
P87
12 Install the lower front cover to the drive module. P87
Step Task (input cables) Figure Page
1 Ground the input cable shields (if present) 360 degrees at the cabinet lead-
through.
--
2 Connect the twisted shields of the input cables and separate ground cable (if
present) to the cabinet grounding busbar.
--
3 Step drill carefully sufficiently big holes to the lead-through clear plastic shroud
for the cables to the connected. Align the holes in the vertical direction
according to the alignment holes in the shroud. Smooth the hole edges.
Remove the plastic sheeting from both sides of the shroud.
Attach the cables firmly to the cabinet frame to prevent chafing against the
hole edges.
O87
4 Put the conductors of the input cables through the drilled holes in the clear
plastic shroud.
Q87
5 Connect the input power cable conductors to the L1/U1, L2/V1 and L3/W1
connection busbars.
R87
6 Move the lead-through clear plastic shroud along input cables to its final
position. Install the front clear plastic shroud and upper front cover. Remove
the cardboard protective covering from the drive module air outlet.
S88
7 Cut the hole for the lead-through clear plastic shroud in the side clear plastic
shroud. Install the side and top clear plastic shrouds to the drive module.
T88

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Connect the control cables
See figure Uon page 88.
1. Disconnect the control panel cable from connector X13 on the control unit.
2. Loosen the mounting screws of the control panel holder and take the holder off.
3. Install the control cable grounding clamp plate to the control unit.
4. Connect the power supply, BGDR and fiber optic cables to the control unit.
5. Attach the control unit, for example, to a DIN rail.
6. Connect the power supply and BGDR cables to the drive module BPOW and BGDR
terminals. Connect the fiber optic cables to the SOIA terminals.
7. Ground the outer shields of all external control cables 360 degrees at the cabinet lead-
through.
8. Ground the pair-cable shields of external control cables to a grounding clamp below
the control unit. Leave the other end of the shields unconnected or ground them
indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
9. Connect the conductors to the appropriate terminals of the control unit.
10. Wire the optional modules if included in the delivery.
11. Connect the control panel cable to connector X13.
12. Put the control panel holder on the control unit. Put the control panel to the recess if
removed.
Default I/O connections
The default I/O connections of the Factory macro of the ACS880 primary control program
are shown below.
Wire sizes and tightening torques of the control board terminals: 0.5 … 2.5 mm2
(24…12 AWG) and 0.5 N·m (5 lbf·in) for both stranded and solid wiring.

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Relay outputs XRO1…XRO3
Ready
250 V AC / 30 V DC
2 A
NO 13
COM 12
NC 11
Running
250 V AC / 30 V DC
2 A
NO 23
COM 22
NC 21
Faulted(-1)
250 V AC / 30 V DC
2 A
NO 33
COM 32
NC 31
External power input XPOW
24 V DC, 2 AGND 2
+24VI 1
Reference voltage and analog inputs J1, J2, XAI
AI1/AI2 current/voltage selection AI1: U AI2: U
AI1: I AI2: I
By default not in use.
0(4)…20 mA, Rin = 100 ohm
AI2- 7
AI2+ 6
Speed reference
0(2)…10 V, Rin > 200 kohm
AI1- 5
AI1+ 4
Ground AGND 3
-10 V DC, RL1…10 kohm -VREF 2
10 V DC, RL1…10 kohm +VREF 1
Analog outputs XAO
Motor current 0…20 mA, RL< 500 ohm AGND 4
AO2 3
Motor speed rpm 0…20 mA, RL< 500 ohm AGND 2
AO1 1
Drive-to-drive link J3, XD2D
Drive-to-drive link termination ON OFF
Drive-to-drive link
Shield 4
BGND 3
A2
B1
Safe torque off XSTO
Both circuits must be closed for the drive to start.The drawing
shows the connection of a safety circuit through safety
contacts. If STO is not used, leave the factory-installed
jumpers in place. See also section Safe torque off (STO)
IN2 4
IN1 3
SGND 2
OUT 1
Digital inputs XDI
By default not in use. DI6 6
Constant speed 1 select (1 = on) DI5 5
Acceleration & deceleration select DI4 4
Reset DI3 3
Forward (0) / Reverse (1) DI2 2
Stop (0) / Start (1) DI1 1
Digital input/outputs XDIO
Output: Running DIO2 2
Output: Ready DIO1 1
Ground selection J6
Auxiliary voltage output, digital input interlock XD24
Digital input/output ground DIOGND 5
+24 V DC 200 mA 1) +24VD 4
Digital input ground DICOM 3
+24 V DC 200 mA 1) +24VD 2
Run enable DIIL 1
Safety functions module connection X12
Control panel connection X13
Memory unit connection X205
Fault
1) Total load capacity of
these outputs is 4.8 W
(200 mA / 24 V) minus the
power taken by DIO1 and
DIO2.

DA – Hurtig installationsvejledning 9
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DA – Hurtig
installationsvejledning
Indholdet i denne vejledning
Denne vejledning giver dig en kortfattet vejledning til, hvordan du kan installere
frekvensomformermodulet i et kabinet. Hvis du vil se mere detaljerede instruktioner,
tekniske retningslinjer, tekniske data og komplette sikkerhedsinstruktioner, kan du se
hardwaremanualen (www.abb.com/drives: Vælg Document Library, og søg efter
dokumentnummer 3AXD50000034664 [på engelsk]).
Overhold sikkerhedsinstruktionerne
Se figur Apå side 85. Hvis disse instruktioner ignoreres, kan det resultere i personskader,
dødsfald eller skade på udstyret.
ADVARSEL! Håndter frekvensomformermodulet forsigtigt.
ADVARSEL! Installations- eller vedligeholdelsesarbejde må kun udføres af
uddannede elektrikere. Følg disse trin, inden installations- eller
vedligeholdelsesarbejde påbegyndes.
1. Identificer arbejdsstedet tydeligt.
2. Frakobl alle strømkilder.
•Åbn frekvensomformerens hovedafbryder.
•Hvis afbryderen til forsyningstransformeren åbnes som hovedafbryder til
frekvensomformeren, er der stadig strøm i frekvensomformerens
indgangseffektskinner.
•Sørg for, at gentilkobling ikke er mulig. Lås afbryderne i åben position, og fastgør
en advarsel til dem.
•Frakobl eventuelle eksterne strømkilder fra styrekredsene, inden der udføres
arbejde på styrekablerne.
•Efter at strømmen til frekvensomformeren er afbrudt, skal du altid vente i 5
minutter på, at kondensatorerne i mellemkredsen aflades, inden du fortsætter
3. Beskyt eventuelle andre strømførende dele i arbejdsområdet mod kontakt.
4. Tag særlige forholdsregler, når der arbejdes i nærheden af ikke-isolerede ledere.

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5. Kontroller, at installationen ikke er strømførende.
•Brug et multimeter med en impedans på mindst 1 Mohm.
•Sørg for, at spændingen mellem frekvensomformermodulets indgangs-
effektterminaler (L1/U1, L2/V1, L3/W1) og jordskinnen (PE) er tæt på 0 V.
•Sørg for, at spændingen mellem frekvensomformermodulets terminaler UDC+ og
UDC- og jordskinnen (PE) er tæt på 0 V.
6. Installer midlertidig jordforbindelse som påkrævet i henhold til lokale bestemmelser.
7. Bed om tilladelse til at arbejde fra den person, der er ansvarlig for det elektriske
installationsarbejde.
Vælg effektkabler
Vælg en størrelse til kablerne i henhold til lokale forskrifter til at bære den nominelle strøm,
der er anført på mærket med typebetegnelsen på din frekvensomformer.
Sørg for kølingen
Se tabel på side 79 for tabene og gennemstrømning af kølende luft i frekvensomformeren.
Frekvensomformerens tilladte driftstemperaturområde uden reduktion er -15 til +40 °C.
Beskyt frekvensomformeren og netkabler
Se tabel på side 79.
Installer frekvensomformermodulet i et kabinet.
Se figur Bpå side 85.
Se figur Cpå side 85:
•Fjern beskyttelsen fra de gennemsigtige plastikafdækninger på begge sider.
Se figur Dpå side 85:
•Monter metaltopafdækning på frekvensomformermodulet.
•Monter bagsideafdækning på frekvensomformermodulet.