ABB ACS550-01 User manual

DriveIT Low Voltage AC Drives
Quick Start Guide
ACS550-01 Drives (0.75…90 kW)
Overview
The installation of the ACS550 adjustable
speed AC drive follows the outline below.
Application
This guide provides a quick reference for
installing ACS550-01 drives having a standard
enclosure.
Note! This guide does not provide detailed
installation, safety or operational
instructions. See the ACS550 User’s
Manual for complete information.
Prepare for Installation
Warning! The ACS550 should ONLY be
installed by a qualified electrician.
Check
• Motor compatibility – Motor type, nominal
current, frequency, and voltage range must
match drive specifications.
• Suitable environment – Drive requires
heated, indoor controlled environment that is
suitable for the selected enclosure.
• Wiring – Follow local codes for wiring, circuit
protection, and EMC requirements.
Refer to User’s manual and confirm that all
preparations are complete.
Tools Required
Screwdrivers, wire stripper, tape measure,
mounting screws or bolts, and drill.
Drive Identification
Use the following chart to interpret the type
code found on the drive label.
Collect Motor Data
Collect the following data from the motor
nameplate plate for later use in the ACS550
startup:
• Voltage __________________________
• Nominal motor current ______________
• Nominal frequency _________________
• Nominal speed ____________________
• Nominal power ____________________
Unpack the Drive
Note! Lift ACS550 by its chassis and not by its
cover.
1. Unpack the drive.
2. Check for any damage.
3. Check the contents against the order / shipping
label.
Prepare the Mounting Location
The drive requires a
smooth, vertical, solid
surface, free from heat and
moisture, with free space
for air flow – 200 mm (8 in)
above and below, and
25 mm (1 in) around the
sides of the drive.
1. Mark the mounting points.
2. Drill the mounting holes.
Remove the Front Cover
1. Remove the
control panel,
if attached.
2. Loosen the
captive screw
at the top.
3. Pull near the
top to remove
the cover.
Mount the Drive
1. Position the ACS550 and
use screws or bolts to
securely tighten all four
corners.
2. Attach a warning sticker
in the appropriate
language on the inside
plastic shell.
Install the Wiring
Wiring Power
1. Open the appropriate
knockouts in the gland
box.
2. Install the cable clamps for
the power/motor cables.
3. On the input power cable,
strip the sheathing back far enough to route
individual wires.
4. On the motor cable,
strip the sheathing
back far enough to
expose the copper
wire screen so that
the screen can be
twisted into a pig-
tail. Keep the short
pig-tail short to
minimize noise radiation.
5. Route both cables through the clamps.
6. Strip and connect the power/motor wires, and
the power ground wire to the drive terminals.
See below, or “Power Connections” in User’s
Manual.
7. Connect the pig-tail
created from the motor
cable screen.
8. Install conduit/gland
box and tighten the
cable clamps.
Warning! For floating networks remove
screws at EM1 and EM3 on Frame sizes
R1…R4.
Task
PREPARE for installation
UNPACK the drive
PREPARE mounting location
REMOVE the front cover
MOUNT the drive
INSTALL wiring
CHECK installation
RE-INSTALL the cover
APPLY power
START-UP
Ser. no.
ACS550-01-08A8-4
*2030700001*
U13~ 380...480 V
I2N / I2hd 8.8 A / 6.9 A
PN/Phd 4 / 3 kW
ACS550-01-08A8-4+...
AC, Standard Drive – 550 series
See Ratings chart in User’s Manual for details
4 = 380…480 VAC
U1 = Setup/parts for US instal./compliance
2 = 208…240 VAC
Construction (region specific)
Output current rating
Voltage rating
01 = Setup/parts for IEC instal./compliance
Enclosure protection class
No specification = IP 21 / UL type 1 / NEMA 1
B056 = IP 54 / UL type 12 / NEMA 12
X0002
1
3
IP2000
1
2
IP2002
1
2
1
2
X0004
6
3
IP2001
6
7
4
8
X0005
8
X0033
GND
Power Output to Motor
EM3
PE
(U2, V2, W2)
Optional Braking
Frame
Size
Terminal
Labels Brake Options
R1, R2 BRK+, BRK- Brake resistor
R3, R4 UDC+, UDC- • Braking unit
• Chopper and resistor
Power Input
(U1, V1, W1)
EM1
Frame Size R1…R4

Warning! For floating networks remove
screws at F1 and F2 on Frame sizes R5 or
R6.
9. Install the cable clamp(s)
for the control cable(s).
(Power/motor cables and
clamps not shown in
figure.)
Wiring the Controls
1. Strip control cable sheathing
and twist the copper screen
into a pig-tail.
2. Route control cable(s)
through clamp(s) and
tighten clamp(s).
3. Connect the ground screen
pig-tail for digital and analog
I/O cables at X1-1.
4. Connect the ground screen
pig-tail for RS485 cables at
X1-28 or X1-32.
5. Strip and connect the individual control wires to
the drive terminals. For details, or other
configurations, see “Control Connections” in
the User’s Manual.
6. Install the conduit/gland box cover (1 screw).
Check Installation
Before applying power, perform the following
checks.
Re-install the Cover
1. Align the cover
and slide it on.
2. Tighten the
captive screw.
3. Re-install the
control panel.
Apply Power
Always re-install the front cover before turning
power on.
Warning! The ACS550 will start up
automatically at power up, if the external
run command is on.
1. Apply input power.
When power is applied to the ACS550, the
green LED comes on.
Note! Before increasing motor speed, check that
the motor is running in the desired direction.
Start-up
In Start-up, enter motor data (collected earlier)
and, if needed, edit parameters that define how
the drive operates and communicates.
Assistant Control Panel
The Start-up Assistant steps through typical
start-up selections, and runs automatically
upon the initial power up. At other times, use
the steps below to run the Start-up Assistant.
1. Use the MENU key to
access the Menu list.
2. Select Assistants.
3. Select Start-up Assistant.
4. Follow the screen
instructions to configure
the system.
Note! For common parameters and menu items,
use the Help key to display
descriptions.
If you encounter Alarms or Faults, use the
Help key or refer to the Diagnostic section
of the User’s Manual.
Basic Control Panel
The Basic Control Panel does not
include the Start-up Assistant. Refer
to the Start-up Section of the User’s
Manual and manually enter any
parameter changes desired.
X0035
Power Output to Motor
PE
(U2, V2, W2)
Optional Braking
Frame
Size
Term ina l
Labels Brake Options
R5, R6 UDC+, UDC- • Braking unit
• Chopper and resistor
GND
Power Input
F1
(U1, V1, W1)
F2
Power Output to Motor
PE
(U2, V2, W2)
GND
Power Input
(U1, V1, W1)
X0013
F2
F1
Frame Size R5
Frame Size R6
9
X0006
3
IP2003
1
5
1SCR
2AI1
3AGND
410V
5AI2
6AGND
7AO1
8AO2
9AGND
10 24V
11 GND
12 DCOM
13 DI1
14 DI2
15 DI3
16 DI4
17 DI5
18 DI6
19 RO1C
20 RO1A
21 RO1B
22 RO2C
23 RO2A
24 RO2B
25 RO3C
26 RO3A
27 RO3B
Ext. freq. ref. 1: 0…10 V
Ref. voltage 10 VDC
Output freq.: 0…20 mA
Start/Stop: Active = start
Fwd/Rev: Active = rev. dir.
Constant speed sel.2
Constant speed sel.2
Ramp pair: Active = 2nd ramp pair.
Relay output 1
Default operation:
Relay output 2
Default operation:
Relay output 3
Default operation:
X1
Output current: 0…20 mA
Not used
Analog input com.
Not used
Analog output com
Aux. volt. output +24 VDC
Aux. volt. common
Digital input com. for all
Signal cable shield
Analog input com.
Ready = 19/21 connected
Running = 22/24 connected
Fault(-1) =25/27 connected
(Fault => 25/26 connected)
Note 1. Jumper setting:
Note 2. Code: 0 = open, 1 = connected
DI3 DI4 Output
0 0 Reference through AI1
10CONSTANT SPEED 1 (1202)
01CONSTANT SPEED 2 (1203)
11CONSTANT SPEED 3 (1204)
J1
AI1: 0…10 V
AI2: 0(4)…20 mA
ON
ON
Check
Environment conforms to specifications.
The drive is mounted securely.
Proper cooling space around the drive.
Motor and driven equipment are ready for start.
Floating networks: Internal RFI filter
disconnected.
Drive is properly grounded.
Input power (mains) voltage matches the drive
nominal input voltage.
The input power (mains) terminals, U1, V1, W1,
are connected and tightened as specified.
The input power (mains) fuses / mains switch
installed.
The motor terminals, U2, V2, W2, are
connected and tightened as specified.
Motor cable is routed away from other cables.
NO power factor compensation capacitors are
connected to the motor cable.
Control terminals are wired and tightened as
specified.
NO tools or foreign objects (such as drill
shavings) are inside the drive.
NO alternate power source for the motor is
connected – no input voltage is applied to the
output of the drive.
3
1
2
IP2009
LOC
DIR 12:45 MENU
400RPM
1200 RPM
12.4 A
405 dm3/s
?
Code: 3AFE 68243513 REV A / EN
Effective: September 9, 2003 Supersedes: NONE